CN201283427Y - Main four-thrust washer circular arc trough processing device for gearshift case - Google Patents

Main four-thrust washer circular arc trough processing device for gearshift case Download PDF

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Publication number
CN201283427Y
CN201283427Y CNU2008201659016U CN200820165901U CN201283427Y CN 201283427 Y CN201283427 Y CN 201283427Y CN U2008201659016 U CNU2008201659016 U CN U2008201659016U CN 200820165901 U CN200820165901 U CN 200820165901U CN 201283427 Y CN201283427 Y CN 201283427Y
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China
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plate
positioning
main
thrust washer
bottom plate
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Expired - Fee Related
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CNU2008201659016U
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Chinese (zh)
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马伟良
郑国胜
张志华
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Tianma Bearing Group Co Ltd
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ZHEJIANG TIANMA BEARING CO Ltd
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Abstract

本实用新型涉及一种变速箱用主四止推垫圈圆弧槽加工装置,其特征在于包括底板、等分盘、盖板、定位销、定位座、定位板、垫板和定位柱。底板安装在车床的中拖板上,底板通过轴承活动安装等分盘,定位座与底板固定连接,盖板套在定位销上,定位板、定位柱安装在等分盘上,待加工零件安装在定位板、垫板之间,所述等分盘采用四等分分度,待加工零件为两个,垫板用定位螺丝固定。本实用新型具有以下优点和效果:采用等分盘进行定位,提高了产品的精度和生产效益;刀具采用韧性好、抗冲击的硬质合金材料,同时刀具可以进行修磨,从而节省成本。

Figure 200820165901

The utility model relates to a main four-thrust washer arc groove processing device for a gearbox, which is characterized in that it comprises a bottom plate, an equal disc, a cover plate, a positioning pin, a positioning seat, a positioning plate, a backing plate and a positioning column. The bottom plate is installed on the middle carriage of the lathe, the bottom plate is installed on the equalizing plate through bearings, the positioning seat is fixedly connected with the bottom plate, the cover plate is set on the positioning pin, the positioning plate and the positioning column are installed on the equalizing plate, and the parts to be processed are installed Between the locating plate and the backing plate, the halving plate adopts four equal divisions, and there are two parts to be processed, and the backing plate is fixed with positioning screws. The utility model has the following advantages and effects: the use of equal parts for positioning improves product precision and production efficiency; the cutter is made of hard alloy material with good toughness and impact resistance, and the cutter can be ground at the same time, thereby saving costs.

Figure 200820165901

Description

变速箱用主四止推垫圈圆弧槽加工装置 Gearbox main four thrust washers arc groove processing device

技术领域: Technical field:

本实用新型涉及一种变速箱用主四止推垫圈圆弧槽加工装置。The utility model relates to a processing device for circular arc grooves of four main thrust washers for a gearbox.

背景技术: Background technique:

主四止推垫圈广泛应用于汽车变速箱中。目前通常仍然采用传统的加工设备和加工方法,这种加工方法存在的缺点是:Primary four thrust washers are widely used in automotive gearboxes. At present, traditional processing equipment and processing methods are usually still used. The disadvantages of this processing method are:

采用适当直径的立铣刀,再将立铣头倾斜一定的角度(需通过计算确定,在保证圆弧槽口子尺寸及深度尺寸的情况下)。在实际加工中,该零件(二面共8条圆弧槽)一天只能加工30件,且一天至少需更换2次铣刀,加工效率低。Use an end mill with an appropriate diameter, and then tilt the end mill head at a certain angle (need to be determined by calculation, under the condition of ensuring the size and depth of the arc notch). In actual processing, this part (a total of 8 arc grooves on both sides) can only process 30 pieces a day, and the milling cutter needs to be replaced at least twice a day, so the processing efficiency is low.

发明内容: Invention content:

本实用新型所要解决的技术问题是克服现有技术中所存在的上述不足,而提供一种加工效率高、工人劳动强度低的变速箱用主四止推垫圈圆弧槽加工装置。The technical problem to be solved by the utility model is to overcome the above-mentioned deficiencies in the prior art, and provide a main four-thrust washer arc groove processing device for gearboxes with high processing efficiency and low labor intensity.

本实用新型解决上述技术问题所采用的技术方案是:一种变速箱用主四止推垫圈圆弧槽加工装置,其特征在于包括底板、等分盘、盖板、定位销、定位座、定位板、垫板和定位柱。底板安装在车床的中拖板上,底板通过轴承活动安装等分盘,定位座与底板固定连接,盖板套在定位销上,定位板、定位柱安装在等分盘上,待加工零件安装在定位板、垫板之间。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a main four-thrust washer arc groove processing device for a gearbox, which is characterized in that it includes a bottom plate, an equal plate, a cover plate, a positioning pin, a positioning seat, a positioning Boards, backing plates and positioning posts. The bottom plate is installed on the middle carriage of the lathe, the bottom plate is installed on the equalizing plate through bearings, the positioning seat is fixedly connected with the bottom plate, the cover plate is set on the positioning pin, the positioning plate and the positioning column are installed on the equalizing plate, and the parts to be processed are installed Between the positioning plate and the backing plate.

本实用新型所述等分盘采用四等分分度,待加工零件为两个。The equal division plate described in the utility model adopts four equal division divisions, and there are two parts to be processed.

本实用新型具有以下优点和效果:采用等分盘进行定位,提高了产品的精度的生产效益;刀具采用韧性好、抗冲击的硬质合金材料,同时刀具可以进行修磨,从而节省成本。The utility model has the following advantages and effects: the use of equal parts for positioning improves the precision of the product and the production efficiency; the tool is made of hard alloy material with good toughness and impact resistance, and the tool can be repaired at the same time, thereby saving costs.

附图说明: Description of drawings:

图1是本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.

图2是本实用新型实施例主四止推垫圈的结构示意图。Fig. 2 is a structural schematic diagram of the main four thrust washers of the embodiment of the utility model.

具体实施方式: Detailed ways:

参见图1、图2,本实用新型实施例变速箱用主四止推垫圈圆弧槽加工装置,包括底板7、等分盘11、盖板10、定位销8、定位座9、定位板12、垫板15、压紧螺钉16和定位柱17。本实用新型在C6140机床上拆去小拖板,在中拖板4上安装底板7,底板7上通过轴承6活动安装四等分的等分盘11,等分盘11可和轴承一起旋转,定位座9与底板7固定连接,盖板10套在定位销8上,定位板12、定位柱17安装在等分盘11上。在定位柱17上下定位板12、垫板15之间各装有一件待加工的零件13,盖上垫板15并用定位螺丝16拧紧,刀具直径与被加工零件13的圆弧直径相同,并调整好中心高位置,使上下二零件13加工出的圆弧深度一致。这样,就可以开始进行车削加工了,自动进给大拖板,车削第一条圆弧槽131,第一条圆弧槽131车完后,松开等分盘11上的压板及定位销8,将等分盘11连同加工零件13一起旋转90°,锁紧定位销8并压紧等分盘11上压板,重复上述步骤直至两个零件13的各四条圆弧槽131加工完成。Referring to Fig. 1 and Fig. 2, the main four-thrust washer circular arc groove processing device for the gearbox of the embodiment of the utility model includes a bottom plate 7, an equal disc 11, a cover plate 10, a positioning pin 8, a positioning seat 9, and a positioning plate 12 , Backing plate 15, compression screw 16 and positioning column 17. In the utility model, the small carriage is removed from the C6140 machine tool, and the bottom plate 7 is installed on the middle carriage 4, and the quartering plate 11 is movably installed on the bottom plate 7 through the bearing 6, and the equal plate 11 can rotate together with the bearing. The positioning seat 9 is fixedly connected with the base plate 7 , the cover plate 10 is sleeved on the positioning pin 8 , and the positioning plate 12 and the positioning column 17 are installed on the aliquot plate 11 . A part 13 to be processed is respectively housed between the upper and lower positioning plates 12 and the backing plate 15 of the positioning column 17, the backing plate 15 is covered and tightened with the positioning screw 16, the diameter of the cutter is the same as the arc diameter of the processed part 13, and adjusted Good central high position, make the circular arc depth that two parts 13 process up and down are consistent. Like this, just can start to carry out turning processing, automatically feeds large carriage, and turning first arc groove 131, after first arc groove 131 car is finished, unclamps the pressing plate and positioning pin 8 on the bisecting plate 11 1. Rotate the equalizing disc 11 together with the processing parts 13 by 90°, lock the positioning pin 8 and press the upper platen of the equalizing disc 11, repeat the above steps until each of the four arc grooves 131 of the two parts 13 is processed.

本实用新型实施例在C6140上加工主四止推垫圈零件,一天能完成产量在60件以上,实际提高生产效率100%以上。由于刀头是硬质合金材料,因此刀具磨损后可象普通车刀一样经修磨后重复多次使用,从而也大大节约了刀具的成本。In the embodiment of the utility model, the main four thrust washer parts are processed on the C6140, and the output can be more than 60 pieces a day, and the actual production efficiency is increased by more than 100%. Since the cutter head is made of hard alloy material, the cutter can be used repeatedly after being ground like a common turning cutter after being worn out, thereby greatly saving the cost of the cutter.

Claims (2)

1, the main four thrust washer arc groove processing unit (plant)s of a kind of gearbox, it is characterized in that: comprise base plate, equi-index plate, cover plate, alignment pin, positioning seat, location-plate, backing plate and reference column, base plate is installed on the middle carriage of lathe, base plate is by the movable equi-index plate of installing of bearing, positioning seat is fixedlyed connected with base plate, cover plate is enclosed within on the alignment pin, and location-plate, reference column are installed on the equi-index plate, and part to be processed is installed between location-plate, the backing plate.
2, the main four thrust washer arc groove processing unit (plant)s of gearbox according to claim 1, it is characterized in that: described equi-index plate adopts quartering calibration, and part to be processed is two.
CNU2008201659016U 2008-10-14 2008-10-14 Main four-thrust washer circular arc trough processing device for gearshift case Expired - Fee Related CN201283427Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108655480A (en) * 2018-06-11 2018-10-16 浙江浩龙风机有限公司 A kind of device and its application method of the milling arc groove on lathe
CN114346758A (en) * 2022-01-27 2022-04-15 济南中船设备有限公司 Ultrathin indexing mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108655480A (en) * 2018-06-11 2018-10-16 浙江浩龙风机有限公司 A kind of device and its application method of the milling arc groove on lathe
CN114346758A (en) * 2022-01-27 2022-04-15 济南中船设备有限公司 Ultrathin indexing mechanism

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C56 Change in the name or address of the patentee
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Address after: Gongshu District Hangzhou City, Zhejiang Province Road 310015 No. 208

Patentee after: Tianma Bearing Group Co., Ltd.

Address before: Gongshu District Hangzhou City, Zhejiang Province Road 310015 No. 208

Patentee before: Zhejiang TianMa Bearing Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090805

Termination date: 20151014

EXPY Termination of patent right or utility model