CN201280616Y - Rotating cage type broken yarn condenser used for cotton spinning machine - Google Patents
Rotating cage type broken yarn condenser used for cotton spinning machine Download PDFInfo
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- CN201280616Y CN201280616Y CNU200820186523XU CN200820186523U CN201280616Y CN 201280616 Y CN201280616 Y CN 201280616Y CN U200820186523X U CNU200820186523X U CN U200820186523XU CN 200820186523 U CN200820186523 U CN 200820186523U CN 201280616 Y CN201280616 Y CN 201280616Y
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- cotton
- dust cage
- sprocket
- gear
- card stripper
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 58
- 238000009987 spinning Methods 0.000 title claims abstract description 21
- 239000000428 dust Substances 0.000 claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000007789 sealing Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 239000000835 fiber Substances 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract 1
- 241001214246 Fistularia petimba Species 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002984 plastic foam Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Spinning Or Twisting Of Yarns (AREA)
Abstract
本实用新型涉及一种应用于棉纺细纱机上的转笼式断纱集棉器，包括风机(1)、尘笼(2)、尘笼转动机构(3)和剥棉机构(4)，所述尘笼转动机构(3)包括主动齿轮(3.1)、中介齿轮(3.2)、齿圈(3.3)和减速机(3.4)，所述剥棉机构(4)包括剥棉辊(4.1)、压棉辊(4.2)、主动链轮(4.4)、剥棉辊链轮(4.5)、压棉链轮(4.6)和双联链轮(4.7)，所述风机(1)固定装置于尘笼(2)内，风机(1)设置于尘笼(2)的另一端。本装置传动形式简单，对纺纱车间没有压缩空气的配置要求，易于维护，集棉效果相当，而且剥离的纤维呈原来的状态，可直接回用。
The utility model relates to a rotating cage type broken yarn collector applied to a cotton spinning frame, comprising a fan (1), a dust cage (2), a dust cage rotating mechanism (3) and a cotton stripping mechanism (4). The dust cage rotating mechanism (3) includes a driving gear (3.1), an intermediate gear (3.2), a ring gear (3.3) and a speed reducer (3.4), and the stripping mechanism (4) includes a stripping roller (4.1), a pressing cotton Roller (4.2), driving sprocket (4.4), stripping roller sprocket (4.5), cotton pressing sprocket (4.6) and duplex sprocket (4.7), the fan (1) is fixed on the dust cage (2 ), the blower fan (1) is arranged at the other end of the dust cage (2). The transmission form of this device is simple, there is no requirement for compressed air configuration in the spinning workshop, it is easy to maintain, the effect of collecting cotton is quite good, and the stripped fibers are in the original state and can be directly recycled.
Description
(1) technical field
The utility model relates to a kind of cotton spinning frame, especially relates to a kind of rotating cage type broken yarn condensers that is applied on the cotton spinning frame.Belong to the Weaving device technical field.
(2) background technology
The fine spining machine of at present domestic and international textile industry, adopt broken yarn collection cotton knot structure to mainly contain following several mode:
First kind, fixing filter screen
Almost most homemade fine spining machines all adopt the fixedly broken yarn collection cotton knot structure of filter screen form, as shown in Figure 1.The spindle of fine spining machine is after broken end occurring, mainly produce negative pressure by the motor-driven blower fan of 2.2kW, broken yarn promptly is drawn into the flute pipe by the flute mouth that is positioned on each spindle limit, enter again and inhale cotton air channel, up to being inhaled into the tail case, behind the fixedly strainer filtering in being installed in the tail case, fiber is attached on the wire side of fixing filter screen.Last by artificially collecting the cotton that is attached on the filter screen.Along with continuous fiber pastes net, the fixing fiber progressive additive on the wire side of filter screen, the filtration resistance of filter screen becomes greatly thereupon, causes the negative pressure reduction of flute mouth.In order to guarantee that the flute mouth has enough work negative pressure, has only the total head that increases blower fan.The power of blower fan also must be enhanced simultaneously.Yet after the fiber of wire side was clean by the labor cleaning, it is more than needed that the negative pressure of flute mouth becomes again, causes the unnecessary waste of power of fan.
Second kind, 2. rotating cage type (the Rieter Machine WorksLtd of Switzerland Rieter Textile Machinery Co., Ltd)
Switzerland Rieter Textile Machinery Co., Ltd adopts the cotton mode of rotating cage type broken yarn collection, the broken yarn collection cotton with closely spin a shared system.End at rotating cage is equipped with ratchet, and rotating cage promotes the ratchet rotation by the reciprocating motion of master cylinder, is adsorbed on the rotation of the fiber on rotating cage surface along with rotating cage,, is released by discharging mechanism then from wire side by the assistant cylinder shovel.This mechanism except that blower fan by the motor-driven, therefore all the other actions are finished by three cylinders, have the simple and direct advantage of mechanism.But except the workshop that requires to spin has (domestic most spinning workshop does not have this condition at present) the Compressed Gas source of the gas, equipment itself has also disposed the gas circuit processing controls part of system, this has proposed new requirement to daily maintenance, because the fault of any one pneumatic element all can directly influence the normal operation of fine spining machine.
(3) summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, and providing a kind of does not have compressed-air actuated configuration requirement, has the rotating cage type broken yarn condensers on the cotton spinning frame of being applied to of fiber self-cleaning function the spinning workshop.
The purpose of this utility model is achieved in that a kind of rotating cage type broken yarn condensers that is applied on the cotton spinning frame, comprise blower fan, dust cage, dust cage rotating mechanism and stripping mechanism, dust cage is arranged in the tail case of cotton spinning frame, described dust cage rotating mechanism comprises driving gear, mesomerism gear, gear ring and reductor, described stripping mechanism comprises card stripper, cotton roller, drive sprocket, card stripper sprocket wheel, presses cotton sprocket wheel and duplicate sprocket
Described dust cage inner edge part is provided with the arc sealing plate, the tail case is separated into negative pressuren zone and atmospheric area, the gear ring fixture is in an end of dust cage, the reductor fixture is in the tail case of cotton spinning frame, driving gear is installed on the output of reductor, and driving gear is by mesomerism gear and gear ring engagement; Described card stripper and cotton roller are arranged at the outside of arc sealing plate place dust cage; Downside; Its running part is extended down to the dust cage outside described drive sprocket and the coaxial installation of mesomerism gear; Card stripper sprocket wheel and the coaxial installation of card stripper; Press the coaxial installation of cotton sprocket wheel and cotton roller; Duplicate sprocket is arranged at the outside of card stripper and cotton roller; Described active chain is sleeved on drive sprocket and the duplicate sprocket; The card stripper sprocket wheel is arranged at the initiatively outside of chain; Mesh with the active chain; Driven chain is sleeved on duplicate sprocket and presses on the cotton sprocket wheel
Described blower fan fixture is in dust cage, and blower fan is arranged at the other end of dust cage.
The utility model produces negative pressure with 1.1kW motor-driven blower fan, and the dust cage of the rotation that will be driven by reductor replaced fixing filter screen, and the fiber behind the broken yarn is attached to the dust cage surface after arriving the tail case along the air channel, along with the rotation of dust cage, in time stripped by the stripping mechanism of below.This device is because the cotton on rotating cage surface is constantly removed, and the drag energy of filter screen remains lower state, and the total head of blower fan requires corresponding reduction, and power also reduces simultaneously, and total installed capacity power is 1.28kW (comprising reductor power) only, has descended 42%.
The technique effect of this device is as follows:
1, the fixing collection cotton of filter screen, efficient reduces along with fibrolaminar thickening, the energy consumption height; This device by comparison, the fiber self-cleaning function that it has has guaranteed that stable working is reliable, energy consumption also declines to a great extent.Satisfied the requirement of fine spining machine broken yarn collection cotton.
2, the rotating cage type condensers of air cylinder driven, collection is cotton effective, but there is compressed-air actuated special configuration requirement in the spinning workshop, needs to be equipped with special pneumatic element maintenance personnel, and system has also increased the many places fault newly may.The fiber of its collection is because the extruding of cylinder needs the reuse of the ability of shredding again in addition; And this device type of belt drive is simple, and the spinning workshop is not had compressed-air actuated configuration requirement, is easy to safeguard that it is suitable to collect cotton effect, and the fiber of peeling off is original state, but direct reuse.
(4) description of drawings
Fig. 1 is the schematic diagram of mechanism of compacting devices in the past.
Fig. 2 is applied to the structural representation of the rotating cage type broken yarn condensers on the cotton spinning frame for the utility model.
Fig. 3 is the left hand view of Fig. 2.
Fig. 4 is the dust cage cut-away view.
Fig. 5 is dust cage and an arc sealing plate assembling schematic diagram among Fig. 4.
Among the figure: blower fan 1, dust cage 2, dust cage rotating mechanism 3, stripping mechanism 4, arc sealing plate 5, fixedly filter screen 6, duct collar 7, tail case 8, driving gear 3.1, mesomerism gear 3.2, gear ring 3.3, reductor 3.4, card stripper 4.1, cotton roller 4.2, clamping system 4.3, drive sprocket 4.4, card stripper sprocket wheel 4.5, press cotton sprocket wheel 4.6, duplicate sprocket 4.7, active chain 4.8, driven chain 4.9, fixed head 5.1, side panel 5.2, curved plate 5.3, rubber and plastic foam seal plate 5.4.
(5) specific embodiment
Referring to Fig. 2～3, the utility model relates to is applied to rotating cage type broken yarn condensers on the cotton spinning frame, mainly is made up of blower fan 1, dust cage 2, dust cage rotating mechanism 3, stripping mechanism 4 and arc sealing plate 5.Described dust cage rotating mechanism 3 mainly is made up of driving gear 3.1, mesomerism gear 3.2, gear ring 3.3 and reductor 3.4.Described stripping mechanism 4 mainly by card stripper 4.1, cotton roller 4.2, clamping system 4.3, drive sprocket 4.4, card stripper sprocket wheel 4.5, press cotton sprocket wheel 4.6, duplicate sprocket 4.7, initiatively chain 4.8 and driven chain 4.9 are formed.Described dust cage 2 is arranged in the tail case 8 of cotton spinning frame, gear ring 3.3 fixtures are in an end of dust cage 2, reductor 3.4 fixtures are in the tail case 8 of cotton spinning frame, driving gear 3.1 is installed on the output of reductor 3.4, and driving gear 3.1 is by mesomerism gear 3.2 and gear ring 3.3 engagements.Arc sealing plate 5 constitutes by curved plate 5.3 and rubber and plastic foam seal plate 5.4 are compound, and arc sealing plate 5 is arranged on the local inner edge of dust cage 2, fixedlys connected with blower fan 1 with side panel 5.2 by fixed head 5.1.Described card stripper 4.1 and cotton roller 4.2 are arranged at the outside of arc sealing plate place dust cage 2, as Fig. 4～5.Its running part is extended down to the outside of dust cage, described drive sprocket 4.4 and mesomerism gear 3.2 coaxial installations, card stripper sprocket wheel 4.5 and card stripper 4.1 coaxial installations, press cotton sprocket wheel 4.6 and cotton roller 4.2 coaxial installations, duplicate sprocket 4.7 is arranged at the downside of card stripper 4.1 and cotton roller 4.2, described active chain 4.8 is sleeved on drive sprocket 4.4 and the duplicate sprocket 4.7, card stripper sprocket wheel 4.5 is arranged at the initiatively outside of chain 4.8, with 4.8 engagements of active chain, driven chain 4.9 is sleeved on duplicate sprocket 4.7 and presses on the cotton sprocket wheel 4.6.Described blower fan 1 fixture is in dust cage 2, and blower fan 1 is arranged at the other end of dust cage 2.
One, the operation principle of this device:
1, an end of dust cage is equipped with gear ring, and the driving gear that is installed on the reductor directly drives the rotation of dust cage through middle idle wheel, makes dust cage surface (negative pressuren zone) adsorbing fiber successively towards the air channel time.
2, the dust cage inner edge is provided with the arc sealing plate, and the tail case is separated into negative pressuren zone and atmospheric area, and negative pressuren zone accounts for 3/4 (270 ° of zones of Fig. 5) of dust cage circumference, is the active section of dust cage adsorbing fiber; Atmospheric area accounts for 1/4 (90 ° of zones of Fig. 5) of dust cage circumference, is the active section of stripping mechanism.
3, stripping mechanism is made up of the card stripper and the cotton roller of a pair of profile of tooth, drives by being installed in the coaxial drive sprocket of mesomerism gear.Because atmospheric area dust cage adsorbing fiber no longer adds the linear velocity of the linear velocity of card stripper greater than dust cage, fiber is easy to be peeled off by card stripper, and by two cotton rollers to being rolled to cotton collecting bin.
Two, the technical parameter of this device (is example with F503 fine spining machine 480 ingots):
1, blower fan: power of motor 1.1kW, flow are 1300～1800m
3/ h, total head 1800～1500Pa.
2, flute mouth distal-most end-700Pa, most proximal end-900Pa, dust cage external resistance 10～20Pa.
3, cycloidal planetary gear speed reducer: power 0.18kW, gearratio 17 * 17, output torque 220Nm, output speed 5.19r/min.
4, rotating cage linear resonance surface velocity 860mm/min.
5, card stripper linear resonance surface velocity 1000mm/min.
Three, use the fine spining machine broken yarn of this device to inhale cotton measured data:
Claims (1)
1, a kind of rotating cage type broken yarn condensers that is applied on the cotton spinning frame comprises blower fan (1), dust cage (2), dust cage rotating mechanism (3) and stripping mechanism (4), and dust cage (2) is arranged in the tail case (8) of cotton spinning frame, it is characterized in that:
Described dust cage rotating mechanism (3) comprises driving gear (3.1), mesomerism gear (3.2), gear ring (3.3) and reductor (3.4),
Described stripping mechanism (4) comprises card stripper (4.1), cotton roller (4.2), drive sprocket (4.4), card stripper sprocket wheel (4.5), presses cotton sprocket wheel (4.6) and duplicate sprocket (4.7),
Described dust cage inner edge part is provided with arc sealing plate (5), gear ring (3.3) fixture is in an end of dust cage (2), reductor (3.4) fixture is in the tail case (8) of cotton spinning frame, driving gear (3.1) is installed on the output of reductor (3.4), and driving gear (3.1) is by mesomerism gear (3.2) and gear ring (3.3) engagement; Described card stripper (4.1) and cotton roller (4.2) are arranged at the outside of arc sealing plate place dust cage (2), described drive sprocket (4.4) and the coaxial installation of mesomerism gear (3.2), card stripper sprocket wheel (4.5) and the coaxial installation of card stripper (4.1), press cotton sprocket wheel (4.6) and the coaxial installation of cotton roller (4.2), driven sprocket (4.7) is arranged at the outside of card stripper (4.1) and cotton roller (4.2), described active chain (4.8) is sleeved on drive sprocket (4.4) and the duplicate sprocket (4.7), card stripper sprocket wheel (4.5) is arranged at the initiatively outside of chain (4.8), mesh with active chain (4.8), driven chain (4.9) is sleeved on duplicate sprocket (4.7) and presses on the cotton sprocket wheel (4.6)
Described blower fan (1) fixture is in dust cage (2), and blower fan (1) is arranged at the other end of dust cage (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820186523XU CN201280616Y (en) | 2008-10-23 | 2008-10-23 | Rotating cage type broken yarn condenser used for cotton spinning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820186523XU CN201280616Y (en) | 2008-10-23 | 2008-10-23 | Rotating cage type broken yarn condenser used for cotton spinning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201280616Y true CN201280616Y (en) | 2009-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200820186523XU Expired - Fee Related CN201280616Y (en) | 2008-10-23 | 2008-10-23 | Rotating cage type broken yarn condenser used for cotton spinning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201280616Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110747546A (en) * | 2019-12-06 | 2020-02-04 | 江苏格罗瑞节能科技有限公司 | Automatic cleaning type spinning frame cotton suction air box |
| CN119082954A (en) * | 2024-10-11 | 2024-12-06 | 无锡万宝纺织机电有限公司 | A single-duct low-energy-consumption condensing spinning system |
-
2008
- 2008-10-23 CN CNU200820186523XU patent/CN201280616Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110747546A (en) * | 2019-12-06 | 2020-02-04 | 江苏格罗瑞节能科技有限公司 | Automatic cleaning type spinning frame cotton suction air box |
| CN110747546B (en) * | 2019-12-06 | 2024-08-23 | 江苏格罗瑞节能科技有限公司 | Automatic cleaning type cotton suction bellows of spinning frame |
| CN119082954A (en) * | 2024-10-11 | 2024-12-06 | 无锡万宝纺织机电有限公司 | A single-duct low-energy-consumption condensing spinning system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: JIANGSU JINGYA ENVIRONMENTAL TECHNOLOGY CO., LTD. Free format text: FORMER NAME: JIANYIN CITY AIR CONDITIONER AND DUST TEMOVE APPLIANCE FACTORY |
|
| CP03 | Change of name, title or address |
Address after: 214426 Hexi Road, Xinqiao Town, Jiangsu, Jiangyin, 96 Patentee after: Jiangsu Jingya Environment Technology Co., Ltd. Address before: 6 Xinqiao Industrial Park, Xinqiao Town, Jiangsu, Jiangyin 214426, China Patentee before: Jianyin City Air COnditioner and Dust Temove Appliance Factory |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090729 Termination date: 20151023 |
|
| EXPY | Termination of patent right or utility model |