CN201279706Y - Core rod sander - Google Patents
Core rod sander Download PDFInfo
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- CN201279706Y CN201279706Y CNU2008202204766U CN200820220476U CN201279706Y CN 201279706 Y CN201279706 Y CN 201279706Y CN U2008202204766 U CNU2008202204766 U CN U2008202204766U CN 200820220476 U CN200820220476 U CN 200820220476U CN 201279706 Y CN201279706 Y CN 201279706Y
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Abstract
本实用新型公开一种芯棒打磨机,包括有送棒平台、磨棒平台,送棒平台上设有上下水平设置的两送棒从动轮及送棒主动轮,送棒主动轮与送棒电机带连接,送棒主动轮表面具有旋转螺纹,两送棒从动轮与送棒主动轮的构成的送棒横截面呈倒置的等腰三角形;磨棒平台上设有上下水平设置的两磨棒从动轮及磨棒主动轮,磨棒主动轮与送棒电机带连接,磨棒从动轮与磨棒主动轮为辊式砂轮,两磨棒从动轮和磨棒主动轮构成的磨棒横截面呈倒置的等腰三角形;送棒横截面与磨棒横截面平行且截面中心在同一条直线上。本实用新型自动化程度高,产品质量稳定,劳动强度大低,消除了大部分安全隐患,加外罩后工况环境密闭,多数粉尘被收集,保证了工人的身体健康和环境卫生。
The utility model discloses a mandrel grinding machine, which includes a rod feeding platform and a grinding rod platform. The rod feeding platform is provided with two rod feeding driven wheels and a rod feeding driving wheel arranged horizontally up and down, the rod feeding driving wheel and the rod feeding motor. Belt connection, the surface of the rod feeding driving wheel has rotating threads, and the cross section of the rod feeding composed of the two rod feeding driven wheels and the rod feeding driving wheel is an inverted isosceles triangle; The driving wheel and the grinding rod driving wheel, the grinding rod driving wheel is connected with the rod feeding motor, the grinding rod driven wheel and the grinding rod driving wheel are roller grinding wheels, and the grinding rod cross section formed by the two grinding rod driven wheels and the grinding rod driving wheel is inverted The isosceles triangle; the cross-section of the feeding rod is parallel to the cross-section of the grinding rod and the center of the cross-section is on the same straight line. The utility model has high degree of automation, stable product quality, low labor intensity, and eliminates most safety hazards. After adding an outer cover, the working environment is sealed, and most dust is collected, ensuring the health of workers and environmental sanitation.
Description
技术领域: Technical field:
本实用新型涉及电力系统用绝缘子,具体地说是绝缘子芯棒表面处理的辅助装置。The utility model relates to an insulator used in a power system, in particular to an auxiliary device for surface treatment of an insulator mandrel.
背景技术: Background technique:
现有的打磨芯棒的设备构造一般为:自制一个工作台架,用一台电动机带带动一变速箱(1/5速率)连接一个卡盘,在其侧面(也就是操作人员的前方)焊一个两米长、高1.2米的支撑托架,再配一个活动的支撑架(用来保障芯棒的水平)。打磨芯棒的工具是用与芯棒直径相对应的钢管沿轴心劈开,水平方向上下焊上把手,沿轴向的另一端焊上转动合页。工人在进行打磨时,首先将裁剪好的砂布上下放入打磨工具的内圆中,夹紧芯棒,开启电机,用力将手柄压紧,沿支撑托架从卡盘向另一端行进,完成打磨芯棒的工作。这样自制的打磨芯棒装置,虽说其结构简单且造价低廉,但却存在着极为严重的安全隐患,劳动环境也极为恶劣,这是因为,使用这样的设备工作时,至少需两人(一人工作,一人监视)协作进行,质量由于人为因素很难严格保证,工况又在转速较大(500r/min)的芯棒上,人员基本上处于在无任何安全措施的环境下工作,一旦劳累或稍一疏忽都会出现意外;且玻璃纤维、环氧树脂材料构成芯棒粉尘会给长期工作的员工身体造成很大的损伤,防护措施也仅仅只是带口罩,工作车间内的环境卫生也难以保证。The equipment structure of the existing grinding mandrel is generally: a self-made workbench, drives a gearbox (1/5 speed) with a motor to connect a chuck, welds on its side (that is, the front of the operator) A support bracket with a length of two meters and a height of 1.2 meters is equipped with a movable support frame (used to ensure the level of the mandrel). The tool for grinding the mandrel is to split the steel pipe corresponding to the diameter of the mandrel along the axis, weld the handle up and down in the horizontal direction, and weld the rotating hinge on the other end along the axial direction. When the workers are grinding, they first put the cut emery cloth up and down into the inner circle of the grinding tool, clamp the mandrel, turn on the motor, press the handle firmly, and move along the support bracket from the chuck to the other end to complete the grinding. Mandrel work. Such self-made grinding mandrel device, though its structure is simple and cheap, has very serious potential safety hazards, and the working environment is also extremely bad. , one person to monitor) in cooperation, the quality is difficult to strictly guarantee due to human factors, and the working condition is on the mandrel with a relatively high speed (500r/min), and the personnel are basically working in an environment without any safety measures. Once tired or Any negligence will lead to accidents; and the mandrel dust made of glass fiber and epoxy resin materials will cause great damage to the body of employees who work for a long time. The protective measures are only wearing masks, and the environmental hygiene in the workshop is difficult to guarantee.
实用新型内容: Utility model content:
本实用新型所要解决的技术问题就是针对以上不足而提供一种芯棒打磨机,该芯棒打磨机全封闭、自动化作业,不仅极大的减轻了劳动强度,而且极大程度的消除了安全隐患,保证了工作人员的身体健康,芯棒的打磨质量也得到提高。The technical problem to be solved by the utility model is to provide a mandrel grinder for the above deficiencies. The mandrel grinder is fully enclosed and automatic, which not only greatly reduces labor intensity, but also greatly eliminates potential safety hazards. , To ensure the health of the staff, the grinding quality of the mandrel is also improved.
为减少工人劳动强度、消除安全隐患、保证工人身体健康,本实用新型所采取的技术方案是:In order to reduce the labor intensity of workers, eliminate potential safety hazards, and ensure the health of workers, the technical solution adopted by the utility model is:
一种芯棒打磨机,包括有送棒平台、磨棒平台,送棒平台上设有上下水平设置的两送棒从动轮及送棒主动轮,送棒主动轮与送棒电机带连接,送棒主动轮表面具有旋转螺纹,两送棒从动轮与送棒主动轮的构成的送棒横截面呈倒置的等腰三角形;磨棒平台上设有上下水平设置的两磨棒从动轮及磨棒主动轮,磨棒主动轮与送棒电机带连接,磨棒从动轮与磨棒主动轮为辊式砂轮,两磨棒从动轮和磨棒主动轮构成的磨棒横截面呈倒置的等腰三角形;送棒横截面与磨棒横截面平行且截面中心在同一条直线上。A mandrel grinding machine, comprising a rod feeding platform and a grinding rod platform, two rod feeding driven wheels and a rod feeding driving wheel arranged horizontally up and down on the rod feeding platform, the driving rod feeding wheel is connected with a rod feeding motor belt, The surface of the rod driving wheel has a rotating thread, and the cross-section of the rod feeding composed of the two rod feeding driven wheels and the rod feeding driving wheel is an inverted isosceles triangle; the grinding rod platform is equipped with two grinding rod driven wheels and a grinding rod The driving wheel, the grinding rod driving wheel is connected with the rod feeding motor belt, the grinding rod driven wheel and the grinding rod driving wheel are roller grinding wheels, the cross section of the grinding rod formed by the two grinding rod driven wheels and the grinding rod driving wheel is an inverted isosceles triangle ; The cross-section of the feeding rod is parallel to the cross-section of the grinding rod and the center of the cross-section is on the same straight line.
为达到精度和尺寸可调,送棒主动轮设置在送棒滑动台上,送棒滑动台底部通过送棒导轨与送棒平台连接,送棒滑动台一侧连接有送棒丝杠,丝杠的旋进与退出带动送棒主动轮接近和远离送棒从动轮;磨棒主动轮设置在磨棒滑动台上,磨棒滑动台底部通过磨棒导轨与磨棒平台连接,磨棒滑动台一侧连接有磨棒丝杠,丝杠的旋进与退出带动磨棒主动轮接近和远离磨棒从动轮。In order to achieve precision and adjustable size, the rod feeding driving wheel is set on the rod feeding sliding table, the bottom of the rod feeding sliding table is connected to the rod feeding platform through the rod feeding guide rail, and the rod feeding screw is connected to the side of the rod feeding sliding table, the screw The screwing in and out drives the rod feeding driving wheel to approach and move away from the rod feeding driven wheel; the grinding rod driving wheel is set on the grinding rod sliding table, and the bottom of the grinding rod sliding table is connected with the grinding rod platform through the grinding rod guide rail, and the grinding rod sliding table The side is connected with a grinding rod lead screw, and the screw-in and withdrawal of the leading screw drive the grinding rod driving wheel to approach and move away from the grinding rod driven wheel.
送棒主动轮表面上有人型纹路,且压接氯丁橡胶并加工有正扣螺纹,这是因为芯棒是圆形而且表面光滑,如果送棒的主、从动轮的表面加工成光滑的不利于芯棒的输送,可能只会在原地旋转而不会前行,加工成有正扣螺纹的表面,在主动轮的挤压(适度)转动下芯棒借用其压力和转动会沿主动轮的转动正方向进行前行移动,从而较好地完成自动送棒的过程。There are human-shaped lines on the surface of the driving wheel for sending rods, and it is crimped with neoprene and processed with positive threads. This is because the mandrel is round and has a smooth surface. Conducive to the conveying of the mandrel, it may only rotate in situ but not move forward, and it is processed into a surface with positive threads. Under the extrusion (moderate) rotation of the driving wheel, the mandrel will borrow its pressure and rotation along the direction of the driving wheel. Rotate the positive direction to move forward, so as to better complete the process of automatic rod feeding.
为达到环境清洁,且工人的劳动环境良好,送棒平台、磨棒平台、设置在机架上,机架外侧设有外罩,外罩上设有送棒口和出棒口,外罩中部具有隔板,隔板上设有传棒口,送棒口的中心、送棒横截面中心、传棒口中心、磨棒横截面中心、出棒口中心依次处于同一直线上。In order to achieve a clean environment and a good working environment for the workers, the rod feeding platform and the grinding rod platform are set on the frame. There is an outer cover on the outside of the frame, and a rod feeding port and a rod outlet port on the outer cover. , The clapboard is provided with a rod passing port, and the center of the rod feeding port, the center of the cross-section of the rod feeding, the center of the rod passing port, the center of the cross-section of the grinding rod, and the center of the rod outlet are on the same straight line in turn.
为了便于观察磨棒过程,外罩的一侧设有观察窗。In order to facilitate the observation of the rod grinding process, there is an observation window on one side of the outer cover.
外罩上还设有通风风扇,外罩的顶部还设有照明装置。The outer cover is also provided with a ventilation fan, and the top of the outer cover is also provided with a lighting device.
为了减少粉尘飞荡,磨棒平台下方的机架上具有粉尘漏斗,粉尘漏斗活连接有粉尘收集袋。In order to reduce dust flying, there is a dust funnel on the rack below the grinding rod platform, and the dust funnel is connected with a dust collection bag.
本实用新型能够达到的有益效果是:The beneficial effect that the utility model can reach is:
1、本实用新型结构合理,自动化程度高,产品质量稳定,劳动强度大为降低,由于减少了人为作业,消除了绝大部分安全隐患。1. The utility model has reasonable structure, high degree of automation, stable product quality, greatly reduced labor intensity, and eliminates most of the safety hazards due to the reduction of human operations.
2、本实用新型工况环境密闭,多数粉尘都被收集,保证了工人的身体健康和环境卫生。2. The working environment of the utility model is airtight, and most of the dust is collected, which ensures the physical health and environmental sanitation of workers.
3、本实用新型不受场地和芯棒长短、粗细等因素的影响,适用范围广泛。3. The utility model is not affected by factors such as the site and the length and thickness of the mandrel, and has a wide range of applications.
附图说明: Description of drawings:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型除去外罩的俯视结构示意图;Fig. 2 is the top view structural representation that the utility model removes outer cover;
图3为送棒横截面与磨棒横截面的示意图;Fig. 3 is the schematic diagram of feeding rod cross-section and grinding rod cross-section;
图4为送棒主动轮的结构示意图。Fig. 4 is a structural schematic diagram of the rod feeding driving wheel.
具体实施方式: Detailed ways:
下面结合附图对本实用新型作进一步的描述:Below in conjunction with accompanying drawing, the utility model is further described:
如图1、图2、图3、图4所示:该一种芯棒打磨机,包括有外罩1和机架2上的送棒平台8、磨棒平台9,外罩1上设有送棒口3和出棒口7,外罩1中部具有隔板101,隔板101上设有传棒口102;送棒平台8上设有上下水平设置的两送棒从动轮11及送棒主动轮12,送棒主动轮12与送棒电机13带连接,两送棒从动轮11与送棒主动轮12的构成的送棒横截面A呈倒置的等腰三角形;磨棒平台9上设有上下水平设置的两磨棒从动轮17及磨棒主动轮18,磨棒主动轮18与送棒电机19带连接,磨棒从动轮17与磨棒主动轮18为辊式砂轮,两磨棒从动轮17和磨棒主动轮18构成的磨棒横截面B呈倒置的等腰三角形;送棒口3的中心、送棒横截面A中心、传棒口102中心、磨棒横截面B中心、出棒口7中心依次处于同一直线上。送棒主动轮12设置在送棒滑动台14上,送棒滑动台14底部通过送棒导轨15与送棒平台8连接,送棒滑动台14一侧连接有送棒丝杠16,送棒丝杠16的旋进与退出带动送棒主动轮12接近和远离送棒从动轮11;磨棒主动轮18设置在磨棒滑动台20上,磨棒滑动台20底部通过磨棒导轨21与磨棒平台9连接,磨棒滑动台19一侧连接有磨棒丝杠22,磨棒丝杠22的旋进与退出带动磨棒主动轮18接近和远离磨棒从动轮17。送棒主动轮12表面上有人型纹路,且压接氯丁橡胶并加工有正扣螺纹1201,以达到更好的送棒效果。外罩1的一侧设有观察窗5,外罩1上还设有通风风扇6,外罩1的顶部还设有照明装置4,磨棒平台9下方的机架2上具有粉尘漏斗10,粉尘漏斗10活连接有粉尘收集袋。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4: this kind of mandrel grinding machine includes a
工作时,人工将芯棒通过送棒口3送入送棒平台8内,在两送棒从动轮11和送棒主动轮12的共同作用下水平通过传棒口102送至磨棒平台9,然后再两磨棒从动轮17和磨棒主动轮18的共同作用下打磨成合格成品,通过出棒口7将成品旋转取出即可,整个过程均在一个封闭的空间内进行,工作人员的身体不会接触各转动部位,因此工作环境清洁,工况安全可靠,工作效率高,产品质量有保证。When working, the mandrel is manually sent to the
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008202204766U CN201279706Y (en) | 2008-10-29 | 2008-10-29 | Core rod sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008202204766U CN201279706Y (en) | 2008-10-29 | 2008-10-29 | Core rod sander |
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| Publication Number | Publication Date |
|---|---|
| CN201279706Y true CN201279706Y (en) | 2009-07-29 |
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ID=40926595
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008202204766U Expired - Fee Related CN201279706Y (en) | 2008-10-29 | 2008-10-29 | Core rod sander |
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| Country | Link |
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| CN (1) | CN201279706Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102779584A (en) * | 2011-05-13 | 2012-11-14 | 扬州曙光电缆有限公司 | Cable graphite coater |
| CN102837245A (en) * | 2012-09-18 | 2012-12-26 | 无锡市喷特环保工程有限公司 | Grinder |
| CN103386565A (en) * | 2013-07-29 | 2013-11-13 | 德清振达电气有限公司 | Welding worktable for fan |
-
2008
- 2008-10-29 CN CNU2008202204766U patent/CN201279706Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102779584A (en) * | 2011-05-13 | 2012-11-14 | 扬州曙光电缆有限公司 | Cable graphite coater |
| CN102779584B (en) * | 2011-05-13 | 2014-05-07 | 扬州曙光电缆有限公司 | Cable graphite coater |
| CN102837245A (en) * | 2012-09-18 | 2012-12-26 | 无锡市喷特环保工程有限公司 | Grinder |
| CN103386565A (en) * | 2013-07-29 | 2013-11-13 | 德清振达电气有限公司 | Welding worktable for fan |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090729 Termination date: 20111029 |
