CN201262217Y - compact symmetrical gearbox - Google Patents
compact symmetrical gearbox Download PDFInfo
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- CN201262217Y CN201262217Y CNU2008201204754U CN200820120475U CN201262217Y CN 201262217 Y CN201262217 Y CN 201262217Y CN U2008201204754 U CNU2008201204754 U CN U2008201204754U CN 200820120475 U CN200820120475 U CN 200820120475U CN 201262217 Y CN201262217 Y CN 201262217Y
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Abstract
Description
技术领域 technical field
本实用新型涉及变速箱,特别是一种收割机或履带行走机械上使用的变速箱。The utility model relates to a gearbox, in particular to a gearbox used on a harvester or a crawler walking machine.
背景技术 Background technique
众所周知,我国是世界第一人口大国,同时也是一个农业大国,随着国民经济的高速发展,国家对农业及基础设施的投入不断增加,收割机或履带行走机械销量日益俱增。现有收割机或履带行走机械中使用的变速箱如附图1所示。前部为(3+1)×2挡的变速传动部分,主要由副变速轴I、第二轴II、主变速轴III、中间轴IV、倒挡轴V、副变速慢挡齿轮1和副变速快挡齿轮2、II挡主动齿轮3、III挡主动齿轮4、I挡主动齿轮5、倒挡齿轮6、II挡被动齿轮7、III挡被动齿轮8、中央传动主动齿轮9、I倒挡被动齿轮10、中间齿轮11、倒挡中间齿轮12构成;转向制动部分由转向轴VI、牙嵌离合器(包括中央传动齿轮13、转向齿轮14)和湿式磨擦片式制动器15等组成的转向制动机构;驱动部分为两级齿轮传动的最终传动部分,主要由齿轮轴VII、减速齿轮16、驱动轮轴VIII、驱动齿轮17构成。这种变速箱由八支轴实现八个挡,变速箱体积庞大、加工工艺难度大,部件多、结构复杂,传动路线长、损耗大、效率低,生产成本高。As we all know, my country is the most populous country in the world, and it is also a big agricultural country. With the rapid development of the national economy, the country's investment in agriculture and infrastructure continues to increase, and the sales of harvesters or crawler walking machinery are increasing day by day. The gearbox used in the existing harvester or crawler walking machinery is as shown in accompanying
其传动路线如下:Its transmission route is as follows:
为此,许多生产厂家及有识之士进行开发和研究,但至今尚未有较好的办法来解决上述存在的问题。For this reason, many manufacturers and people of insight carry out development and research, but there is no better way to solve the above-mentioned existing problems so far.
发明内容 Contents of the invention
为了克服现有变速箱存在的上述不足,本实用新型的目的是提供一种结构简单紧凑、性能稳定可靠、体积小、重量轻、成本低的紧凑对称型变速箱。In order to overcome the above-mentioned deficiencies of existing gearboxes, the purpose of this utility model is to provide a compact symmetrical gearbox with simple and compact structure, stable and reliable performance, small volume, light weight and low cost.
本实用新型解决其技术问题所采用的技术方案,它包括箱体以及设置在箱体内的变速传动部分、转向制动部分和驱动部分,其特征是:所述的变速传动部分包括由轴承支承在箱体上的倒挡轴、离合器轴、第二轴、副变速轴;倒挡轴上套设倒挡中间齿轮,离合器轴上套设I倒挡主动齿轮和III、II挡主动齿轮,III、II挡主动齿轮组成双联齿轮,第二轴上依次设有I、III、II挡被动齿轮及副变速中间齿轮,副变速轴上依次设有副变速慢挡齿轮、中央传动主动齿轮、副变速快挡齿轮;I倒挡主动齿轮在前进时与I挡被动齿轮啮合,在后退时与倒挡中间齿轮啮合;III、II挡主动齿轮依次与III、II挡被动齿轮配合;I挡被动齿轮与副变速慢挡齿轮啮合,副变速中间齿轮与副变速快挡齿轮啮合。The technical scheme adopted by the utility model to solve its technical problems includes a box body and a variable speed transmission part, a steering braking part and a driving part arranged in the box body, and the feature is that the variable speed transmission part is supported by a bearing The reverse shaft, the clutch shaft, the second shaft and the auxiliary transmission shaft on the casing; the reverse intermediate gear is sleeved on the reverse shaft, the I reverse driving gear and the III and II driving gears are sleeved on the clutch shaft, and the III, II driving gears are sleeved on the clutch shaft. The driving gear of II gear forms a duplex gear, and the passive gears of I, III, and II gears and the auxiliary transmission intermediate gear are arranged in sequence on the second shaft, and the auxiliary transmission slow gear, the central transmission driving gear, and the auxiliary transmission are arranged in sequence on the auxiliary transmission shaft Fast gear; I reverse driving gear meshes with I gear passive gear when moving forward, and meshes with reverse gear intermediate gear when retreating; III and II gear driving gears cooperate with III and II gear passive gears in turn; I gear passive gear and The auxiliary transmission slow gear meshes, and the auxiliary transmission intermediate gear meshes with the auxiliary transmission fast gear.
本实用新型的进一步优选方案,所述的转向制动部分包括由轴承支承在箱体上的转向轴、中央传动齿轮、二个转向齿轮和二组湿式摩擦片式制动器,中央传动齿轮设置在转向轴的中间,二个转向齿轮分设在中央传动齿轮两侧的转向轴上,二组湿式摩擦片式制动器分设在转向轴的两侧,中央传动齿轮与中央传动主动齿轮啮合。In a further preferred solution of the present utility model, the steering brake part includes a steering shaft supported on the box by bearings, a central transmission gear, two steering gears and two sets of wet friction plate brakes, and the central transmission gear is arranged on the steering shaft. In the middle of the shaft, two steering gears are respectively arranged on the steering shaft on both sides of the central transmission gear, and two sets of wet friction disc brakes are respectively arranged on both sides of the steering shaft, and the central transmission gear meshes with the central transmission driving gear.
本实用新型的进一步优选方案,所述的驱动部分包括分别设置在箱体两侧的驱动轮轴及设置在驱动轮轴上的驱动齿轮,二个驱动齿轮对应与传动齿轮啮合。In a further preferred solution of the present utility model, the driving part includes driving wheel shafts arranged on both sides of the box body and driving gears arranged on the driving wheel shafts, and the two driving gears mesh with the transmission gear correspondingly.
本实用新型的进一步优选方案,所述的箱体相对中心线对称设置,离合器安装在箱体任意一侧的离合器轴上。In a further preferred solution of the present utility model, the box body is arranged symmetrically with respect to the center line, and the clutch is installed on the clutch shaft on any side of the box body.
采用上述结构后,在现有变速箱的基础上,对所有齿轮和轴进行优化设计和合理布局,变速箱用六根轴即可实现八个变速档位,最大限度地简化了内部结构,缩短了传动线路;变速箱箱体相对于中心平面对称,减少了箱体加工难度;离合器可安装在箱体的任意一侧,大大提高了变速箱的配套适应性;具有结构简单紧凑、加工方便、性能稳定可靠、传动效率高、生产成本低、使用寿命长等优点。After the above structure is adopted, on the basis of the existing gearbox, all gears and shafts are optimized and arranged rationally. The gearbox can realize eight shifting gears with six shafts, which simplifies the internal structure to the greatest extent and shortens the length of time. The transmission line; the gearbox box is symmetrical with respect to the central plane, which reduces the difficulty of box processing; the clutch can be installed on any side of the box, which greatly improves the matching adaptability of the gearbox; it has simple and compact structure, convenient processing, and high performance. Stable and reliable, high transmission efficiency, low production cost, long service life and other advantages.
附图说明 Description of drawings
图1为现有变速箱的结构示意图。Fig. 1 is a structural schematic diagram of an existing gearbox.
图2为本实用新型的结构示意图。Fig. 2 is a structural schematic diagram of the utility model.
图3为本实用新型离合器安装在箱体另一侧的结构示意图。Fig. 3 is a structural schematic diagram of the utility model clutch installed on the other side of the box.
具体实施方式 Detailed ways
图2和图3所示,为本实用新型紧凑对称型变速箱的具体实施方案,它包括箱体16以及设置在箱体内的变速传动部分、转向制动部分和驱动部分;所述的箱体16相对中心线对称设置,有利于箱体16的加工和安装;所述的变速传动部分包括由轴承支承并依次设置在箱体16上的倒挡轴I、离合器轴II、第二轴III、副变速轴IV;倒挡轴I上套设倒挡中间齿轮1,通过倒挡中间齿轮1实现后退;离合器轴II上套设I倒挡主动齿轮2和III、II挡主动齿轮3、4,III、II挡主动齿轮3、4组成双联齿轮,通过操纵I倒挡主动齿轮2和III、II挡主动齿轮3、4实现六个不同转速的前进挡和二个不同转速的后退挡;第二轴III上依次设有I、III、II挡被动齿轮5、6、7及副变速中间齿轮8,副变速轴IV上依次设有副变速慢挡齿轮9、中央传动主动齿轮10、副变速快挡齿轮11;I倒挡主动齿轮2在前进时与I挡被动齿轮5啮合,在后退时与倒挡中间齿轮1啮合;III、II挡主动齿轮3、4依次与III、II挡被动齿轮6、7配合;I挡被动齿轮5与副变速慢挡齿轮9啮合,副变速中间齿轮8与副变速快挡齿轮11啮合,离合器17可安装在箱体16任意一侧的离合器轴II上,可大大提高了变速箱的配套适应性。Shown in Fig. 2 and Fig. 3, it is the concrete embodiment of the compact symmetrical gearbox of the present invention, and it comprises
所述的转向制动部分包括由轴承支承在箱体16上的转向轴V、中央传动齿轮12、二个转向齿轮13和二组湿式摩擦片式制动器14,中央传动齿轮12设置在转向轴V的中间,二个转向齿轮13分设在中央传动齿轮12两侧的转向轴V上,二组湿式摩擦片式制动器14分设在转向轴V的两侧,中央传动齿轮12与副变速轴IV上的中央传动主动齿轮10啮合。The steering brake part includes a steering shaft V supported by bearings on the
所述的驱动部分包括分别设置在箱体16两侧的驱动轮轴VI及设置在驱动轮轴VI上的驱动齿轮15,二个驱动齿轮15对应与转向轴V上的二个传动齿轮12啮合。The driving part includes a driving wheel shaft VI arranged on both sides of the
本实用新型的传动路线如下:The transmission route of the present utility model is as follows:
通过对两个传动路线比较,本实用新型最大限度地简化了内部传动结构,有效地缩短了传动路线,结构更加紧凑,可有效地缩小体积、减轻重量,提高传动效率。By comparing the two transmission routes, the utility model simplifies the internal transmission structure to the greatest extent, effectively shortens the transmission route, and has a more compact structure, which can effectively reduce the volume and weight, and improve the transmission efficiency.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201204754U CN201262217Y (en) | 2008-06-26 | 2008-06-26 | compact symmetrical gearbox |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201204754U CN201262217Y (en) | 2008-06-26 | 2008-06-26 | compact symmetrical gearbox |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201262217Y true CN201262217Y (en) | 2009-06-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201204754U Expired - Fee Related CN201262217Y (en) | 2008-06-26 | 2008-06-26 | compact symmetrical gearbox |
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| Country | Link |
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| CN (1) | CN201262217Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102077741A (en) * | 2010-11-25 | 2011-06-01 | 金华职业技术学院 | Zero-radius steering walking speed change box for combine harvester |
| CN102410342A (en) * | 2010-09-21 | 2012-04-11 | 鸿富锦精密工业(深圳)有限公司 | Multi-shaft gear box structure |
-
2008
- 2008-06-26 CN CNU2008201204754U patent/CN201262217Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102410342A (en) * | 2010-09-21 | 2012-04-11 | 鸿富锦精密工业(深圳)有限公司 | Multi-shaft gear box structure |
| CN102410342B (en) * | 2010-09-21 | 2014-02-19 | 鸿富锦精密工业(深圳)有限公司 | Multi-shaft gear box structure |
| CN102077741A (en) * | 2010-11-25 | 2011-06-01 | 金华职业技术学院 | Zero-radius steering walking speed change box for combine harvester |
| CN102077741B (en) * | 2010-11-25 | 2012-12-19 | 金华职业技术学院 | Zero-radius steering walking speed change box for combine harvester |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090624 Termination date: 20110626 |
