CN201233290Y - Rotation moment and speed sensor - Google Patents
Rotation moment and speed sensor Download PDFInfo
- Publication number
- CN201233290Y CN201233290Y CNU2008201092180U CN200820109218U CN201233290Y CN 201233290 Y CN201233290 Y CN 201233290Y CN U2008201092180 U CNU2008201092180 U CN U2008201092180U CN 200820109218 U CN200820109218 U CN 200820109218U CN 201233290 Y CN201233290 Y CN 201233290Y
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- torque
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- speed sensor
- rotary speed
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Abstract
The utility model discloses a torque speed sensor, comprising a torque sensor, a rotational speed sensor and a signal processor; wherein, the signal processor is connected with the torque sensor and the rotational speed sensor and converts analog signals output by the torque sensor and the rotational speed sensor into digital signals and outputs the digital signals through a field bus; the signal processor comprises a signal pre-processing module, a high-speed measurement module and a field bus interface module which are connected in sequence; the signal pre-processing module is connected with the torque sensor and the rotational speed sensor; the signal processor also comprises a power supply module which is connected with the signal pre-processing module, the high-speed measurement module and the field bus interface module. The torque speed sensor meets the technical requirements of users to continuous improvement of the degree of system integration and the transmission ability of digital measurement data through the industrial field bus.
Description
Technical field
The utility model relates to sensor technical field, relates in particular to a kind of torque rotary speed sensor, and this torque rotary speed sensor can be via fieldbus to extraneous transmission of digital measuring-signal.
Background technology
At present, torque rotary speed sensor reaches in the electromechanical integration equipments such as numerical controlled machinery machining center, automatic machine tool in numerous rotary power test macro such as motor, engine, generator, blower fan, stirring machine, windlass, boring mechanic and has obtained to use widely.
In the prior art, torque rotary speed sensor is made up of speed probe two parts of the torque sensor of measuring torque and measurement rotating speed.Torque sensor is sensitive element usually with the resistance strain gage, rotating shaft or with elastic shaft that rotating shaft is connected in series on four precise resistance/strain sheets are installed, and they are connected into the Hui Sidun electric bridge.The distortion of axle can cause that the resistance of foil gauge changes, and electric bridge output signal and torque are proportional, and adopts conducting slip ring to come coupling power input and strain signal output.Traditional speed probe has the mode that adopts gear to measure rotating speed, also there is employing that the fluted disc that is processed with the grid groove is installed on turning axle, produces light source and photoresistance receiving optical signals by lighting transistor and export pulsed voltage or current pulse signal and measure rotating speed.
The defective of prior art is: no matter be torque sensor or speed probe, its output signal is simulating signal, and along with the user improves constantly the requirement of system integration degree, the output of simulating signal can not have been satisfied the demand of metering circuit design.And along with the continuous development of large scale integrated circuit and automatic control technology, the measuring-signal that torque rotary speed sensor is obtained transmits by industrial field bus and becomes active demand.
The utility model content
The purpose of this utility model is the defective at prior art, and a kind of torque rotary speed sensor is provided, to realize via fieldbus to extraneous transmission of digital measurement data.
For achieving the above object, the utility model provides a kind of torque rotary speed sensor, comprising:
Torque sensor, speed probe and signal processor, described signal processor is connected with described speed probe with described torque sensor, and described signal processor becomes digital signal with the analog signal conversion of described torque sensor and the output of described speed probe and exports via fieldbus.
As shown from the above technical solution, the utility model can become to be applicable to digital dtc signal and digital tach signal and transmission via the fieldbus transmission with the analog signal conversion of torque sensor and speed probe output by signal processor, satisfied the technical need that the user improves constantly and can pass through industrial field bus interface transmission measurement data the requirement of system integration degree.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Description of drawings
Fig. 1 is the structured flowchart of the utility model torque rotary speed sensor first embodiment;
Fig. 2 is the structured flowchart of the utility model torque rotary speed sensor second embodiment;
Fig. 3 is the structural drawing of the utility model torque rotary speed sensor second embodiment torque sensor;
Fig. 4 is the structured flowchart of the utility model torque rotary speed sensor the 3rd embodiment;
Fig. 5 is the input oscillogram of the utility model torque rotary speed sensor the 3rd embodiment Signal Pretreatment unit;
Fig. 6 is the output waveform figure of the utility model torque rotary speed sensor the 3rd embodiment Signal Pretreatment unit.
Embodiment
Fig. 1 is the structured flowchart of the utility model torque rotary speed sensor first embodiment.As shown in Figure 1, this torque rotary speed sensor comprises: torque sensor 1, speed probe 2 and signal processor 3.
Particularly, torque sensor 1 is used to measure torque, and output becomes the torque frequency signal of mathematical relation with torque.Speed probe 2 is used to measure rotating speed, and output becomes the speed-frequency signal of mathematical relation with rotating speed.This mathematical relation can be for having the linear relationship of certain slope, can be zero linear relationship also, equally also can be nonlinear relationship in certain period, having certain slope earlier, changing slope again into, according to the measurement demand, this mathematical relation can be selected voluntarily.Signal processor 3 is connected with speed probe 2 with torque sensor 1, be used for torque frequency signal and speed-frequency signal are carried out signal Processing, obtain torque parameter and rotary speed parameter, output and torque parameter corresponding simulating dtc signal, with rotary speed parameter corresponding simulating tach signal, and will simulate dtc signal and simulate tach signal and convert digital dtc signal and digital tach signal to and export via fieldbus.
The present embodiment torque rotary speed sensor carries out signal Processing by signal processor to torque frequency signal and the speed-frequency signal that torque sensor and speed probe record, thereby obtains corresponding torque parameter and rotary speed parameter.Simultaneously, simulation dtc signal and simulation tach signal are converted to the digital dtc signal that is applicable to field-bus interface transmission and digital tach signal and export via fieldbus.The output signal of this torque rotary speed sensor comprises simulation dtc signal, simulation tach signal, digital dtc signal and digital tach signal, therefore, this torque rotary speed sensor can satisfy the demand of different user to measurement result, the signaling interface of compatible legacy product has simultaneously satisfied that the user improves constantly the requirement of system integration degree and can be by the technical need of industrial field bus interface transmission of digital measurement data.
Fig. 2 is the structured flowchart of the utility model torque rotary speed sensor second embodiment.As shown in Figure 2, this torque rotary speed sensor comprises: torque sensor 1, speed probe 2 and signal processor 3.Torque sensor 1 can be measured torque, and output becomes the torque frequency signal of mathematical relation with torque.Speed probe 2 can be measured rotating speed, and output becomes the speed-frequency signal of mathematical relation with rotating speed.This mathematical relation can be for having the linear relationship of certain slope, can be zero linear relationship also, equally also can be nonlinear relationship in certain period, having certain slope earlier, changing slope again into, according to the measurement demand, this mathematical relation can be selected voluntarily.Signal processor 3 is connected with speed probe 2 with torque sensor 1, torque frequency signal and speed-frequency signal are carried out signal Processing, obtain torque parameter and rotary speed parameter, output and torque parameter corresponding simulating dtc signal, with rotary speed parameter corresponding simulating tach signal, and will simulate dtc signal and simulation tach signal and convert digital dtc signal and the digital tach signal that can be used in field-bus interface transmission to and export.
Fig. 3 is the structural drawing of the utility model torque rotary speed sensor second embodiment torque sensor.As shown in Figure 3, the measurement of torque parameter is to adopt the strain principles of electrical measurement.The mechanically deform that strain axis 12 inductions produce because of torsion, this distortion is relevant with the variation of torque; The power supply that input energy source coupler 100 provides the outside is coupled on the strain axis 12, provides power supply to the electron device that is positioned on the strain axis 12.The contactless coupling scheme of the energy have solved the energy of measuring torque parameter under the rotation status problem are provided.Voltage stabilizer 101 can source coupler 100 be connected with input, and the power source conversion that coupling is obtained becomes burning voltage and offers strain bridge 110, amplifier 111, voltage to frequency converter 112 and output signal coupling mechanism 113 in the functional part 11.The voltage that can ensure to functional part 11 and provide by this voltage stabilizer 101 is stationary value.Strain bridge 110 is arranged on the strain axis 12, this strain bridge 110 is formed measuring bridge by the strainometer with same strain characteristic, when strain axis 12 is subjected to torsion influence and after producing small mechanically deform, respective change will take place in the strainometer resistance of strain bridge 110, and then the voltage that has influence on it changes, and measures thereby convert the distortion of strain axis 12 to voltage signal.Amplifier 111 carries out processing and amplifying with the voltage signal that records in the strain bridge 110 under the burning voltage that voltage stabilizer 101 provides.After the process processing and amplifying of amplifier 111, voltage to frequency converter 112 just converts the voltage signal after the processing and amplifying to the torque frequency signal under the burning voltage that voltage stabilizer 101 provides.Output signal coupling mechanism 113 is exported the torque frequency signal coupling of obtaining in the voltage to frequency converter 112 under the burning voltage that voltage stabilizer 101 provides.The contactless coupling scheme of signal have solved the problems of measurement of torque parameter under the rotation status.
The torque sensor of present embodiment is measured torque by strain bridge, obtain the voltage signal corresponding with torque, and convert this voltage signal to frequency signal by voltage to frequency converter, and then obtain the torque frequency signal for subsequent treatment, contactless coupling scheme are all adopted in the input of the energy and the output of signal simultaneously, have therefore solved the problems of measurement of torque parameter under the rotation status.
Further, as shown in Figure 2, speed probe 2 comprises: code-disc 20 and optoelectronic switch 21.Optoelectronic switch 21 is according to the printing opacity pulse output speed frequency signal of code-disc 20.In actual applications, on the code-disc 20 of speed probe 2 60 slots can be set, optoelectronic switch 21 can be a grooved optoelectronic switch frame of being made up of light emitting diode and phototriode, each tooth of code-disc 20 is when the light with light emitting diode shelters from, phototriode is just exported a high level, when light is mapped to the window of photosensitive tube by slot, phototriode is just exported a low level, code-disc 20 whenever turns around just can obtain 60 pulses, and this pulse is the speed-frequency signal corresponding with rotating speed just.Therefore, in signal processor 3, can go out rotary speed parameter, promptly have the rotary speed parameter that umber of pulse under the situation of code-disc of 60 teeth equals per minute just in use according to this speed-frequency calculated signals.
Need explanation to be, present embodiment has only provided the structure that 60 slots are set on code-disc, in actual applications can be according to the slot of the size design varying number of the rotating speed of measured target and code-disc to satisfy the different measuring demand, and this slot also can substitute by the structure such as light hole, as long as can allow optoelectronic switch sense the printing opacity pulse.
The present embodiment torque rotary speed sensor obtains torque frequency signal and speed-frequency signal by torque sensor and speed probe, signal processor carries out signal Processing to this torque frequency signal and speed-frequency signal, thereby obtains corresponding torque parameter and rotary speed parameter.Simultaneously, signal processor will be simulated dtc signal and the simulation tach signal converts digital dtc signal and the digital tach signal that is applicable to the fieldbus transmission to according to the interface protocol of fieldbus.Therefore, this torque rotary speed sensor can satisfy the demand of different user to measurement result, the signaling interface of compatible legacy product has simultaneously satisfied that the user improves constantly the requirement of system integration degree and can be by the technical need of industrial field bus interface transmission measurement data.
Fig. 4 is the structured flowchart of the utility model torque rotary speed sensor the 3rd embodiment.As shown in Figure 4, in the present embodiment, torque sensor 1 and speed probe 2 are identical with structure among the utility model torque rotary speed sensor second embodiment, in the present embodiment, signal processor 3 can comprise: signal pre-processing module 30, high speed measurement module 31, fieldbus module 32 and supply module 33.
Particularly, signal pre-processing module 30 is connected with the output signal coupling mechanism 113 of torque sensor 1 and the optoelectronic switch 21 of speed probe 2, and the torque frequency signal of output signal coupling mechanism 113 outputs and the speed-frequency signal of optoelectronic switch 21 outputs are carried out shaping and Filtering Processing.This signal pre-processing module 30 may further include: shaping unit 300 and filter unit 301.Shaping unit 300 is connected with speed probe 2 with torque sensor 1, can carry out the shaping processing and amplifying to torque simulating signal and rotating speed simulating signal, particularly, shaping unit 300 is connected with the output signal coupling mechanism 113 of torque sensor 1 and the optoelectronic switch 21 of speed probe 2, and the torque frequency signal of output signal coupling mechanism 113 outputs and the speed-frequency signal of optoelectronic switch 21 outputs are carried out the shaping processing.Filter unit 301 is connected with shaping unit 300, and torque simulating signal after can handling shaping and rotating speed simulating signal are carried out High frequency filter and handled.Particularly, torque frequency signal after filter unit 301 can be handled shaping and speed-frequency signal carry out High frequency filter to be handled, circuit has adopted the mode of voltage comparator, be used for signal threshold voltage relatively by electric resistance partial pressure and setting, high frequency interference that superposes in the filtered signal and burr make that the torque frequency signal of post-processed and speed-frequency signal are comparatively pure.Fig. 5 is the input oscillogram of the utility model torque rotary speed sensor the 3rd embodiment Signal Pretreatment unit; Fig. 6 is the output waveform figure of the utility model torque rotary speed sensor the 3rd embodiment Signal Pretreatment unit.By more as can be known, be the pulse waveform of standard through the waveform behind the shaping filter, improved the measurement of later stage frequency and the accuracy of torque rotary speed calculation of parameter.
High speed measurement module 31 is connected with signal pre-processing module 30, adopt simulation dtc signal and simulation tach signal after synchronous counting method of multicycle is handled shaping filter to carry out frequency measurement, obtain simulation dtc signal frequency and simulation tach signal frequency, and according to simulation dtc signal frequency and simulation tach signal frequency computation part torque parameter and rotary speed parameter.Adopt synchronous counting method of multicycle can obtain the measurement result of degree of precision herein, than traditional " frequency measurement method " and the precision height of " surveying all methods ".In the process of specific implementation, circuit design can adopt embedded 32 bit CPUs to finish parameter measurement and data processing to signal, because measured simulation dtc signal and simulation tach signal are frequency signal, to the requirement of circuit be must measuring-signal time cycle, 32 bit CPUs that adopt have higher working clock frequency, remove and have data processing, outside the characteristics of fast operation, can form high precision clock measures frequency signal, programmable counter/timer array (PCA) module that 32 bit CPUs have abundant timer resource and outside signal capture is counted, the design of metering circuit can make full use of these hardware resources, thereby realizes fast, high precision, the frequency signal of wide region is measured.
Field-bus interface module 32 is connected with high speed measurement module 31, will simulate dtc signal and simulate tach signal to convert digital dtc signal and digital tach signal to according to field bus protocol.Simulation dtc signal that this field-bus interface module 32 can will record according to the field bus protocol of standard and simulation tach signal convert digital dtc signal and digital tach signal to, therefore the digital dtc signal and the digital tach signal of the requirement that meets the fieldbus transmission can be provided, satisfy the demand of large scale integrated circuit.In the process of specific implementation, this fieldbus can use standard interfaces such as RS232, RS485.
This signal processor 3 can also comprise simulation output interface module 34, this simulation output interface module 34 is connected with the high speed measurement module with supply module 33, and simulation dtc signal after shaping filter is handled and simulation tach signal convert the standard square wave frequency signal and the output of the standard square wave frequency signal and the rotating speed of torque to.This simulation output interface module 34 can compatible existing product signaling interface, can convert simulation dtc signal and simulation tach signal the square wave frequency signal of Transistor-Transistor Logic level standard to, so can satisfy the demand that user's needs use simulation dtc signal and simulation tach signal.
Further, this signal processor 3 can also comprise data memory module 35, and this data memory module 35 is connected with high speed measurement module 31 with supply module 33, preserves and obtains torque parameter and required data and the measurement parameter of rotary speed parameter.Carry out in the process of frequency measurement at high speed measurement module 31, this data memory module 35 can be stored as measures necessary measurement parameter to finish measuring operation, and simultaneously, this data memory module 35 can also be preserved and calculate torque parameter and the rotary speed parameter that obtains.In the specific implementation process, this data memory module 35 can adopt the EEPROM device to finish data necessary and preserve, and it is long that this device has the life-span, and power down is the characteristics of obliterated data not.
The present embodiment torque rotary speed sensor can carry out signal Processing to this torque frequency signal and speed-frequency signal by signal processor, thereby obtains corresponding torque parameter and rotary speed parameter.Simultaneously, can also will simulate dtc signal and the simulation tach signal converts digital dtc signal and the digital tach signal that is applicable to the fieldbus transmission to according to the interface protocol of fieldbus by fieldbus, satisfy that the user improves constantly the requirement of system integration degree and can be by the technical need of industrial field bus transmission measurement data.Simultaneously, can also make the signaling interface of the utility model torque rotary speed sensor compatible legacy product by the simulation output interface module, satisfy the demand of different user to measurement result, can store the torque parameter and the rotary speed parameter of measurement by data memory module, and can also adjust measuring method and measuring accuracy, and then satisfy different measurement demands by the necessary parameter of measurement that change is kept at wherein.
It should be noted that at last: above embodiment is only in order to explanation the technical solution of the utility model but not limit it, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that: it still can make amendment or be equal to replacement the technical solution of the utility model, and these modifications or be equal to replacement and also can not make amended technical scheme break away from the spirit and scope of technical solutions of the utility model.
Claims (9)
1, a kind of torque rotary speed sensor is characterized in that, comprising:
Torque sensor, speed probe and signal processor, described signal processor is connected with described speed probe with described torque sensor, and described signal processor becomes digital signal with the analog signal conversion of described torque sensor and the output of described speed probe and exports via fieldbus.
2, torque rotary speed sensor according to claim 1 is characterized in that, described torque sensor comprises: functional part and the energy parts that power supply is provided for described functional part.
3, torque rotary speed sensor according to claim 2 is characterized in that, described energy parts comprise:
Input energy source coupler, voltage stabilizer, described voltage stabilizer can be connected by source coupler with described input.
4, torque rotary speed sensor according to claim 2 is characterized in that, described functional part comprises:
The strain bridge of Lian Jieing, amplifier, voltage to frequency converter and output signal coupling mechanism successively, described strain bridge is arranged on the strain axis.
5, torque rotary speed sensor according to claim 1 is characterized in that, described speed probe comprises: code-disc and optoelectronic switch, described optoelectronic switch is connected with described code-disc.
6, torque rotary speed sensor according to claim 1 is characterized in that, described signal processor comprises:
The signal pre-processing module of Lian Jieing, high speed measurement module and field-bus interface module successively, described signal pre-processing module is connected with described speed probe with described torque sensor, described signal processor also comprises supply module, and described supply module is connected with described signal pre-processing module, high speed measurement module and field-bus interface module.
7, torque rotary speed sensor according to claim 6 is characterized in that, described signal processor also comprises:
The simulation output interface module, described simulation output interface module is connected with described high speed measurement module with described supply module.
8, torque rotary speed sensor according to claim 6 is characterized in that, described signal processor also comprises:
Data memory module, described data memory module is connected with described high speed measurement module with described supply module.
9, torque rotary speed sensor according to claim 6 is characterized in that, described signal pre-processing module comprises:
Shaping unit and filter unit, described shaping unit is connected with described speed probe with described torque sensor, and described filter unit is connected with described shaping unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201092180U CN201233290Y (en) | 2008-07-14 | 2008-07-14 | Rotation moment and speed sensor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201092180U CN201233290Y (en) | 2008-07-14 | 2008-07-14 | Rotation moment and speed sensor |
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| CN201233290Y true CN201233290Y (en) | 2009-05-06 |
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| CNU2008201092180U Expired - Fee Related CN201233290Y (en) | 2008-07-14 | 2008-07-14 | Rotation moment and speed sensor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104364612A (en) * | 2012-06-04 | 2015-02-18 | 奥的斯电梯公司 | Encoder eccentricity correction for elevator systems |
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2008
- 2008-07-14 CN CNU2008201092180U patent/CN201233290Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104364612A (en) * | 2012-06-04 | 2015-02-18 | 奥的斯电梯公司 | Encoder eccentricity correction for elevator systems |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090506 Termination date: 20120714 |