CN201231545Y - Die - Google Patents

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Publication number
CN201231545Y
CN201231545Y CNU2008200936685U CN200820093668U CN201231545Y CN 201231545 Y CN201231545 Y CN 201231545Y CN U2008200936685 U CNU2008200936685 U CN U2008200936685U CN 200820093668 U CN200820093668 U CN 200820093668U CN 201231545 Y CN201231545 Y CN 201231545Y
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forming
mold
product
mold according
fixing plate
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朱建军
马志军
张法亮
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BYD Co Ltd
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BYD Co Ltd
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Abstract

一种模具,包括:上模,下模和成形顶出机构,所述的上模,下模和成形顶出机构共同构成一个成形型腔,所述的成形顶出机构参与产品表面的成形。采用该模具可以消除具有顶针机构的模具中顶针结构在成形产品表面的遗留痕迹,及防止在脱模过程应力过度集中成形产品变形,提高了产品生产率和成品率。

A mold includes: an upper mold, a lower mold and a forming ejector mechanism, the upper mold, the lower mold and the forming ejector mechanism together form a forming cavity, and the forming ejector mechanism participates in the shaping of the product surface. Adopting the mold can eliminate the marks left by the thimble structure on the surface of the formed product in the mold with the thimble mechanism, and prevent the deformation of the formed product due to excessive stress concentration in the demoulding process, thereby improving product productivity and yield.

Description

一种模具 a mold

技术领域 technical field

本实用新型是关于一种模具,具体地说是具有一种成形顶出机构的模具。The utility model relates to a mold, in particular to a mold with a forming and ejecting mechanism.

背景技术 Background technique

根据所公知的技术特点,现有顶针结构的脱模产品,在产品脱模过程中,顶针结构在产品表面遗留下痕迹,该痕迹是不可彻底清除,现在的通常做法是将顶针结构的遗留痕迹转移至不敏感表面。这样处理并不是消除了该顶针结构的遗留痕迹,如果该遗留痕迹过于明显,依然会使该脱模产品成为废品,降低了成品率。或者是在产品加工过程中,在成形产品成形后,增加一个打磨工序,以消除顶针结构的遗留痕迹,这样,由于增加了生产工序,降低了产品生产率。According to the known technical characteristics, the demoulding products of the existing thimble structure, in the process of product demoulding, the thimble structure leaves traces on the product surface, which cannot be completely removed. Transfer to a non-sensitive surface. Such treatment does not eliminate the remaining traces of the thimble structure, if the remaining traces are too obvious, the demoulding product will still become a waste product and the yield rate will be reduced. Or in the process of product processing, after the shaped product is formed, a grinding process is added to eliminate the traces of the thimble structure. In this way, due to the increase of the production process, the product productivity is reduced.

同时,为了尽可能消除顶针结构的遗留痕迹,普通做法是将顶针与成形产品表面接触面积做得尽可能的小,但这样会使得成形产品顶出过程中,由于顶针结构与成形产品表面的接触面积小,应力过度集中,容易造成成形产品的变形,从而降低了成品率。At the same time, in order to eliminate the traces of the ejector pin structure as much as possible, the common practice is to make the contact area between the ejector pin and the surface of the formed product as small as possible, but this will make the ejection process of the formed product difficult due to the contact between the ejector pin structure and the surface of the formed product. The area is small, and the stress is excessively concentrated, which is easy to cause deformation of the formed product, thereby reducing the yield.

实用新型内容Utility model content

本实用新型的主要目的在于解决顶针结构在脱模产品遗留痕迹及脱模变形的问题,提供一种具有参与表面成形和防止在脱模过程应力过度集中的成形顶出机构的模具。The main purpose of the utility model is to solve the problems of traces left by the thimble structure on the demoulding product and demoulding deformation, and to provide a mold with a forming ejection mechanism that participates in surface forming and prevents excessive stress concentration during the demoulding process.

本实用新型技术方案是:The technical scheme of the utility model is:

一种模具,包括:上模10,下模20和成形顶出机构30,其中,所述的上模,下模和成形顶出机构共同构成一个成形型腔,所述的成形顶出机构参与产品表面的成形。A mold, comprising: an upper mold 10, a lower mold 20 and a forming ejector mechanism 30, wherein the upper mold, the lower mold and the forming ejector mechanism together form a forming cavity, and the forming ejector mechanism participates in Forming of the product surface.

所述下模上设有一个通孔,所述的成形顶出机构通过所述的通孔贯穿于下模伸入所述成形型腔。The lower mold is provided with a through hole, and the forming ejection mechanism penetrates the lower mold through the through hole and extends into the forming cavity.

所述成形顶出机构由基座301和连接在基座上的成形顶出机构主体302构成。The forming and ejecting mechanism is composed of a base 301 and a forming and ejecting mechanism main body 302 connected to the base.

优选的方案是将所述的成形顶出机构是一个具有台阶结构的柱体。其中该台阶柱体的基座略大于该台阶柱体的主体,基座可以设计成圆柱形柱体301,也可以设计成其它形状的柱体结构,台阶结构的主体部分具有一个参与产品成形的表面,主体部分的另一端连接在基座上,使之与基座成为共同的整体。为了方便该成形顶出机构在下模通孔中运动,可以将成形面与基座之间的柱体设计成具有与成形面在基座上的投影形状一致的垂直中心轴的截面的形状的柱体。A preferred solution is that the forming and ejecting mechanism is a column with a stepped structure. Wherein the base of the step column is slightly larger than the main body of the step column, the base can be designed as a cylindrical column 301, and can also be designed as a column structure of other shapes, the main part of the step structure has a part that participates in product forming Surface, the other end of the main part is connected on the base, so that it becomes a common whole with the base. In order to facilitate the movement of the forming ejector mechanism in the through hole of the lower die, the column between the forming surface and the base can be designed as a column with a cross-sectional shape of the vertical central axis consistent with the projection shape of the forming surface on the base body.

所述成形顶出机构的参与产品表面成形的面是复杂曲面。The surface of the forming ejection mechanism that participates in product surface forming is a complex curved surface.

所述成形顶出机构的复杂曲面可以是平面复杂曲面,也可以是立体复杂曲面。The complex curved surface of the forming and ejecting mechanism may be a plane complex curved surface, or a three-dimensional complex curved surface.

所述的模具还具有一个限位装置40。The mold also has a limiting device 40 .

所述的限位装置具有一个凹槽,所述凹槽与下模配合共同构成成形顶出机构的运动空间。The limiting device has a groove, and the groove cooperates with the lower die to form a movement space of the forming ejection mechanism.

所述模具还具有一个上固定板和一个下固定板,所述上模通过上表面固定在上固定板上,所述下模与限位装置相连,限位装置固定在下固定板上。The mold also has an upper fixing plate and a lower fixing plate, the upper mold is fixed on the upper fixing plate through the upper surface, the lower mold is connected with a limiting device, and the limiting device is fixed on the lower fixing plate.

本实用新型提供的模具的有益效果是,当成形顶出机构的主体参与成形的表面具有复杂曲面时,如山水,卡通,人物,水果等图案,这些图案可以是立体图案,也可以是平面图案,可以在成形产品的表面形成相应的图案,达到成形产品美观的效果。The beneficial effect of the mold provided by the utility model is that when the main body of the forming ejection mechanism participates in the forming surface with complex curved surfaces, such as landscapes, cartoons, figures, fruits and other patterns, these patterns can be three-dimensional patterns or flat patterns , corresponding patterns can be formed on the surface of the shaped product to achieve the effect of beautiful shaped products.

本实用新型提供的模具的另一个有益效果是,在产品成形后,在将成形产品顶出过程中,成形顶出机构参与成形的表面直接作用于成形部位,使脱模力作用于成形产品成形表面,避免因应力过度集中使产品变形,有效提高生产率和成品率。Another beneficial effect of the mold provided by the utility model is that after the product is formed, in the process of ejecting the formed product, the surface of the forming ejection mechanism that participates in the forming acts directly on the forming part, so that the demoulding force acts on the formed product. Surface, avoiding product deformation due to excessive stress concentration, effectively improving productivity and yield.

附图说明: Description of drawings:

图1为本实用新型模具结构示意图;Fig. 1 is the utility model mold structure schematic diagram;

图2为本实用新型成形结束示意图;Fig. 2 is the schematic diagram of the completion of forming of the utility model;

图3为本实用新型脱模状态示意图;Fig. 3 is a schematic diagram of the demoulding state of the utility model;

图4为本实用新型脱模结束示意图;Fig. 4 is the schematic diagram of the end of demoulding of the utility model;

图5为本实用新型实施的成形顶出机构立体图。Fig. 5 is a perspective view of the forming and ejecting mechanism implemented by the utility model.

附图中:10—上模、20—下模、30—成形顶出机构、301—成形顶出机构基座、302—成形顶出机构本体、40—限位装置、50—顶出装置、M1—成形原料、M2—成形产品。In the drawings: 10—upper mold, 20—lower mold, 30—forming ejector mechanism, 301—base of forming ejector mechanism, 302—body of forming ejector mechanism, 40—limiting device, 50—ejecting device, M1—forming raw material, M2—forming product.

具体实施方式 Detailed ways

下面结合附图对本实用新型的实施方式作详细说明。Below in conjunction with accompanying drawing, the embodiment of the present utility model is described in detail.

如图1所示,其为本实用新型模具结构示意图,该模具由上模10、下模20、成形顶出机构30、限位装置40、顶出装置50和固定板60组成。As shown in Figure 1 , it is a schematic diagram of the mold structure of the present invention, and the mold is composed of an upper mold 10 , a lower mold 20 , a forming ejector mechanism 30 , a limiting device 40 , an ejector device 50 and a fixed plate 60 .

其中上模10,下模20和成形顶出机构30共同构成一个成形型腔,成形顶出机构30参与产品表面的成形。Wherein the upper mold 10, the lower mold 20 and the forming ejector mechanism 30 together form a forming cavity, and the forming ejector mechanism 30 participates in the shaping of the product surface.

固定板有两块,一个上固定板60,用来固定上模10,一块下固定板60,用来固定限位装置40,下模20是通过限位装置40间接的固定在下固定板60上,下固定板60还具有一个或多个的通孔,用于顶出装置50通过这些通孔,伸入限位装置40的凹槽,作用在成形顶出机构60上。There are two fixing plates, an upper fixing plate 60 is used to fix the upper mold 10, and a lower fixing plate 60 is used to fix the limiting device 40, and the lower mold 20 is indirectly fixed on the lower fixing plate 60 through the limiting device 40 , The lower fixing plate 60 also has one or more through holes for the ejector device 50 to pass through these through holes and extend into the groove of the limiting device 40 to act on the forming ejector mechanism 60 .

成形顶出机构30可以设计成台阶状结构,其中该台阶柱体的基座301略大于该台阶柱体的主体302,基座301可以设计成圆柱形柱体,也可以设计成其它形状的柱体结构,台阶结构的主体302部分具有一个参与产品成形的表面,主体302部分的另一端连接在基座301上,使之与基座301成为共同的整体。为了方便该成形顶出机构30在下模20通孔中运动,可以将成形面与基座301之间的柱体设计成具有与成形面在基座301上的投影形状一致的垂直中心轴的截面的形状的柱体。The forming ejection mechanism 30 can be designed as a stepped structure, wherein the base 301 of the stepped column is slightly larger than the main body 302 of the stepped column, and the base 301 can be designed as a cylindrical column, or as a column of other shapes Body structure, the main body 302 of the stepped structure has a surface that participates in product forming, and the other end of the main body 302 is connected to the base 301 to make it and the base 301 a common whole. In order to facilitate the movement of the forming ejector mechanism 30 in the through hole of the lower mold 20, the cylinder between the forming surface and the base 301 can be designed to have a cross section with a vertical central axis consistent with the projection shape of the forming surface on the base 301 shape cylinder.

成形顶出机构30参与成形产品成形的表面设计成相应外观的复杂曲面,该复杂曲面可以是平面曲面,也可以是立体曲面,用于在成形产品表面形成相应的外观。该复杂曲面所形成的图案可以是山水图,水果图案,动物图案,人物图案和卡通图案,具体的图案根据设计者视具体情况而定。The surface of the forming ejection mechanism 30 participating in the forming of the formed product is designed as a complex curved surface with a corresponding appearance. The complex curved surface can be a plane curved surface or a three-dimensional curved surface, and is used to form a corresponding appearance on the surface of the formed product. The patterns formed by the complex curved surface can be landscapes, fruit patterns, animal patterns, character patterns and cartoon patterns, and the specific pattern depends on the designer according to the specific situation.

成形原料M1被置于下模20上,或者按一定的方式注入成形空腔中。The molding material M1 is placed on the lower mold 20, or injected into the molding cavity in a certain way.

上模10相对下模20向下运动,将成形原料M1部分或完全压入成形空腔中,使成形原料M1按成形形腔中设置好的形状,形成符合产品尺寸规格的成形产品,如手机后盖等。成形原料M1跟成形顶出机构参与成形表面接触的部分,将按成形顶出机构参与成形的表面设定好的形状,在成形产品M2的表面形成相应的产品外观,如公司LOGO等。如图2所示。The upper die 10 moves downward relative to the lower die 20, and partially or completely presses the forming material M1 into the forming cavity, so that the forming material M1 follows the shape set in the forming cavity to form a shaped product that meets the product size specifications, such as a mobile phone back cover etc. The part of the forming material M1 that is in contact with the forming surface of the forming ejector will form a corresponding product appearance on the surface of the formed product M2, such as the company LOGO, according to the shape set on the surface of the forming ejector participating in the forming. as shown in picture 2.

一定时间后,上模10相对下模20向上运动,接着成形顶出机构30在顶出装置50的作用下相对下模20向上运动,将成形产品M2顶出成形型腔。如图3和图4。After a certain period of time, the upper mold 10 moves upward relative to the lower mold 20 , and then the forming ejection mechanism 30 moves upward relative to the lower mold 20 under the action of the ejector device 50 , to push the formed product M2 out of the forming cavity. As shown in Figure 3 and Figure 4.

成形顶出机构30相对下模20向上运动的时间不得早于上模10相对下模20向上运动的时间,且运动速度不能过快,防止因为两个运动部件因为运动过程中产生干涉,使成形产品M2被上模10和成形顶出结构30共同作用下压坏。The time for the forming ejection mechanism 30 to move upward relative to the lower die 20 must not be earlier than the time for the upper die 10 to move upward relative to the lower die 20, and the speed of movement cannot be too fast, so as to prevent the two moving parts from interfering during the movement, causing the forming The product M2 is crushed under the joint action of the upper die 10 and the forming ejection structure 30 .

以上完成了一件产品的加工成形的过程。通过一定的方式,如手动或机械手等取走成形产品M2后,成形顶出机构30相对下模20向下运动,在合适的时间点上重新在下模20与上模10之间的成形空腔加入成形原料M1,开始一次新的产品加工过程。The process of forming a product is completed above. After the shaped product M2 is taken away by a certain method, such as manually or by a robot, the forming ejector mechanism 30 moves downward relative to the lower die 20, and re-forms the forming cavity between the lower die 20 and the upper die 10 at an appropriate time point. Add forming raw material M1 to start a new product processing process.

如图5所示,提供了一种成形成形顶出机构外观图,其包括一个成形顶出机构的基座301和连接在基座上的成形顶出机构的主体构成302。As shown in FIG. 5 , an appearance view of a forming and ejecting mechanism is provided, which includes a base 301 of the forming and ejecting mechanism and a main body 302 of the forming and ejecting mechanism connected to the base.

成形顶出机构30的主体302与基座301垂直轴线的截面的面积可以是一致的,也可以是不一致的,如图5。基座301的垂直轴线的截面的面积可以大于主体302的垂直轴线的截面的面积,如图5,也可以等于或小于主体302的垂直轴线的截面的面积。The area of the cross-sectional area of the main body 302 of the forming ejection mechanism 30 and the vertical axis of the base 301 may be consistent or not, as shown in FIG. 5 . The area of the cross-section of the vertical axis of the base 301 may be greater than the area of the cross-section of the vertical axis of the main body 302, as shown in FIG.

本实例只是对本实用新型较佳方式的描述,并非限定本实用新型范围。在此基础上对本实用新型形状、结构进行的等效变换应视为在本实用新型的保护范围之类。This example is only a description of the preferred mode of the utility model, and does not limit the scope of the utility model. On this basis, the equivalent transformation of the shape and structure of the utility model should be regarded as within the scope of protection of the utility model.

Claims (9)

1、一种模具,包括:上模,下模和成形顶出机构,其特征在于,所述的上模,下模和成形顶出机构共同构成一个成形型腔,所述的成形顶出机构参与产品表面的成形。1. A mould, comprising: a patrix, a lower die and a forming ejector mechanism, characterized in that the described upper die, lower die and forming ejector mechanism together form a forming cavity, and the forming ejector mechanism Participate in the shaping of the product surface. 2、根据权利要求1所述的模具,其特征在于,所述下模上设有一个通孔,所述的成形顶出机构通过所述的通孔贯穿于下模伸入所述成形型腔。2. The mold according to claim 1, wherein the lower mold is provided with a through hole, and the forming ejection mechanism penetrates the lower mold through the through hole and extends into the forming cavity . 3、根据权利要求1或2所述的模具,其特征在于,所述的成形顶出机构由基座和连接在基座上的成形顶出机构主体构成。3. The mold according to claim 1 or 2, characterized in that the forming and ejecting mechanism is composed of a base and a main body of the forming and ejecting mechanism connected to the base. 4、根据权利要求3所述的模具,其特征在于,所述的成形顶出机构是一个具有台阶结构的柱体。4. The mold according to claim 3, wherein the forming ejection mechanism is a column with a stepped structure. 5、根据权利要求1或2所述的模具,其特征在于,所述成形顶出机构的参与产品表面成形的面是复杂曲面。5. The mold according to claim 1 or 2, characterized in that, the surface of the forming ejection mechanism that participates in the shaping of the product surface is a complex curved surface. 6、根据权利要求5所述的模具,其特征在于,所述成形顶出机构的复杂曲面可以是平面复杂曲面,也可以是立体复杂曲面。6. The mold according to claim 5, wherein the complex curved surface of the forming and ejecting mechanism can be a plane complex curved surface or a three-dimensional complex curved surface. 7、根据权利要求1或2所述的模具,其特征在于,所述的模具还具有一个限位装置。7. The mold according to claim 1 or 2, characterized in that said mold also has a limiting device. 8、根据权利要求7所述的模具,其特征在于,所述的限位装置具有一个凹槽,所述凹槽与下模配合共同构成成形顶出机构的运动空间。8. The mold according to claim 7, wherein the limiting device has a groove, and the groove cooperates with the lower mold to form a movement space of the forming ejection mechanism. 9、根据权利要求8所述的模具,其特征在于,所述模具还具有一个上固定板和一个下固定板,所述上模通过上表面固定在上固定板上,所述下模与限位装置相连,限位装置固定在下固定板上。9. The mold according to claim 8, characterized in that, the mold also has an upper fixing plate and a lower fixing plate, the upper mold is fixed on the upper fixing plate through the upper surface, and the lower mold and the limiter The position device is connected, and the limit device is fixed on the lower fixing plate.
CNU2008200936685U 2008-04-25 2008-04-25 Die Expired - Fee Related CN201231545Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101972836A (en) * 2010-11-18 2011-02-16 吴江市森泰机械制造有限公司 Casting die easy to strip
CN101979180A (en) * 2010-11-18 2011-02-23 吴江市森泰机械制造有限公司 Easily-drawn casting mould

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101972836A (en) * 2010-11-18 2011-02-16 吴江市森泰机械制造有限公司 Casting die easy to strip
CN101979180A (en) * 2010-11-18 2011-02-23 吴江市森泰机械制造有限公司 Easily-drawn casting mould

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