CN201207735Y - Induction heating coil for welding of motor rotor terminal ring - Google Patents

Induction heating coil for welding of motor rotor terminal ring Download PDF

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Publication number
CN201207735Y
CN201207735Y CNU2008200542715U CN200820054271U CN201207735Y CN 201207735 Y CN201207735 Y CN 201207735Y CN U2008200542715 U CNU2008200542715 U CN U2008200542715U CN 200820054271 U CN200820054271 U CN 200820054271U CN 201207735 Y CN201207735 Y CN 201207735Y
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China
Prior art keywords
induction heating
welding
ring
heating coil
motor rotor
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Expired - Lifetime
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CNU2008200542715U
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Chinese (zh)
Inventor
王长江
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China State Railway Group Co Ltd
CRRC Zhuzhou Electric Co Ltd
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CSR Zhuzhou Electric Co Ltd
Transport Bureau of the Ministry of Railways
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Priority to CNU2008200542715U priority Critical patent/CN201207735Y/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Manufacture Of Motors, Generators (AREA)
  • General Induction Heating (AREA)

Abstract

Disclosed is an induction heating coil used in welding motor rotor end ring, which comprises an inner loop, an outer loop, a connecting tube, and a power connecting tube. One end of the inner loop and one end of the outer loop are respectively connected with the connecting tube. The other end of the inner loop and the other end of the outer loop are connected by the connecting tube which bypasses the power connecting tube of the inner loop .The both sides of the inner and outer loops are provided with arc iron cores. Every two adjacent arc iron cores are connected by a sheet copper. An insulating board is arranged between the inner loop and outer loop. The device of the utility model is simple in structure and convenient in manufacturing, has high security and high evenness of the induction heating temperature, thereby realizing industrialization application, and being particularly applicable to the motor rotor end ring welding.

Description

一种电机转子端环焊接用感应加热线圈 Induction heating coil for welding of motor rotor end ring

技术领域 technical field

本实用新型涉及一种感应加热线圈,特别是指一种电机转子端环焊接用感应加热线圈。The utility model relates to an induction heating coil, in particular to an induction heating coil for welding the end ring of a motor rotor.

背景技术 Background technique

异步牵引电机转子的端环一般采用感应加热的方式进行焊接,传统的感应加热线圈采用单环结构,包括有铁芯和无铁芯两种;这种结构的感应加热线圈,其电源输入引线之间至少设有10—20mm的间隙,导致感应加热线圈在电源输入处形成开口,因而,在对电机转子的端环进行感应加热时,开口处的磁场强度比较低,导致该处温度偏低,进而影响焊接质量,无法保证端环焊接质量的均匀性,特别在开口的位置会出现焊接不牢,严重的时候还会导致转子冲片损坏。The end ring of the asynchronous traction motor rotor is generally welded by induction heating. The traditional induction heating coil adopts a single ring structure, including two types with iron core and iron core; There is at least a gap of 10-20mm between them, causing the induction heating coil to form an opening at the power input. Therefore, when inductively heating the end ring of the motor rotor, the magnetic field strength at the opening is relatively low, resulting in a low temperature there. In turn, the welding quality is affected, and the uniformity of the welding quality of the end ring cannot be guaranteed. Especially at the position of the opening, the welding will not be firm, and in severe cases, the rotor punching sheet will be damaged.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术之不足而提供一种结构简单合理、制作方便、安全性好、感应加热温度均匀性高的电机转子端环焊接用感应加热线圈。The purpose of the utility model is to overcome the deficiencies of the prior art and provide an induction heating coil for motor rotor end ring welding with simple and reasonable structure, convenient manufacture, good safety and high uniformity of induction heating temperature.

本实用新型是采用下述方案实现的:一种电机转子端环焊接用感应加热线圈,包括内环、外环、连接管、电源连接管,所述内环的一端及外环的一端分别与电源连接管相连,所述内环的另一端及外环的另一端通过连接管绕过内环的电源连接管相连。The utility model is realized by adopting the following scheme: an induction heating coil for welding the end ring of a motor rotor, comprising an inner ring, an outer ring, a connecting pipe, and a power connecting pipe, one end of the inner ring and one end of the outer ring are respectively connected to the The power supply connecting pipe is connected, and the other end of the inner ring and the other end of the outer ring are connected by the connecting pipe bypassing the power connecting pipe of the inner ring.

本实用新型中,所述感应加热线圈的内环、外环的两侧均设置有弧形铁心,相邻两个弧形铁心之间通过铜片相连。In the utility model, both sides of the inner ring and the outer ring of the induction heating coil are provided with arc-shaped iron cores, and two adjacent arc-shaped iron cores are connected by copper sheets.

本实用新型中,所述感应加热线圈的内环、外环之间夹装有绝缘隔板。In the utility model, an insulating partition is interposed between the inner ring and the outer ring of the induction heating coil.

本实用新型的工作原理及优点简述于下:当向感应线圈中通入交流电时,即在感应线圈中产生交变的电磁场,形成磁束,一方面,使放置于感应线圈中的金属体内产生感应电流,同时,磁束贯穿放置于感应线圈中的金属,在与磁束正交的方向上产生旋转电流,在感应电流在旋转电流的共同作用下,使放置于感应线圈中的金属被加热及放置于金属焊接部位的焊料被加热融化,实现感应加热焊接的目的;本实用新型由于采用内、外环的结构,且内、外环之间通过连接管绕过内环的电源连接管相连,使感应线圈内的磁场分布均匀,有效提升感应圈中被加热金属体的温度均匀性,提高感应加热焊接质量。另外,采用在感应线圈两侧设置铁芯的结构,可有效提高磁场强度,缩短加热时间,节省能源;铁心之间通过铜片连接,可有效改善铁心的散热性能,延长感应线圈及铁心的使用寿命;采用在感应加热线圈的内环、外环相对的弧形铁心之间夹装绝缘隔板的结构,可有效保证感应线圈工作时,内、外环之间不会出现短路的现象,有效提升感应线圈工作的安全可靠性。综上所述,本实用新型结构简单合理、制作方便、安全性好、感应加热温度均匀性高,可实现工业化应用,特别适于作为电机转子端环焊接用。The working principle and advantages of the utility model are briefly described as follows: when the alternating current is passed into the induction coil, an alternating electromagnetic field is generated in the induction coil to form a magnetic beam. On the one hand, the metal body placed in the induction coil generates Induction current, at the same time, the magnetic flux penetrates the metal placed in the induction coil, and generates a rotating current in the direction perpendicular to the magnetic flux. Under the joint action of the induction current and the rotating current, the metal placed in the induction coil is heated and placed The solder on the metal welding part is heated and melted to achieve the purpose of induction heating welding; the utility model adopts the structure of the inner and outer rings, and the inner and outer rings are connected through the connecting pipe bypassing the power connecting pipe of the inner ring, so that The magnetic field in the induction coil is evenly distributed, which effectively improves the temperature uniformity of the heated metal body in the induction coil and improves the welding quality of induction heating. In addition, the structure with iron cores on both sides of the induction coil can effectively increase the magnetic field strength, shorten the heating time, and save energy; the iron cores are connected by copper sheets, which can effectively improve the heat dissipation performance of the iron cores and prolong the use of the induction coils and iron cores Long service life: the structure of insulating partitions is sandwiched between the inner and outer rings of the induction heating coil, which can effectively ensure that there will be no short circuit between the inner and outer rings when the induction coil is working, effectively Improve the safety and reliability of the induction coil. To sum up, the utility model has the advantages of simple and reasonable structure, convenient manufacture, good safety, high uniformity of induction heating temperature, can realize industrial application, and is especially suitable for welding end rings of motor rotors.

附图说明 Description of drawings

附图为本实用新型结构示意图。Accompanying drawing is the structural representation of the utility model.

图中:1---外环,2---隔板,3---铜片,4---铁心,5---内环,6---连接管,7、8---电源连接管。In the figure: 1---outer ring, 2---partition plate, 3---copper sheet, 4---iron core, 5---inner ring, 6---connecting pipe, 7, 8--- Power connection tube.

具体实施方式 Detailed ways

下面结合附图对本实用新型的具体实施方式对作进一步说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is further described.

参见附图,一种电机转子端环焊接用感应加热线圈,包括内环5、外环1、连接管6、电源连接管7、8,所述内环5的一端及外环1的一端分别与电源连接管8、7相连,所述内环5的另一端及外环1的另一端通过连接管6绕过内环5的电源连接管8相连;所述内环5、外环1的两侧均设置有弧形铁心4,相邻两个弧形铁心4之间通过铜片3相连;所述内环5、外环1相对的弧形铁心4之间夹装有绝缘隔板2。Referring to the accompanying drawings, an induction heating coil for welding the end ring of a motor rotor includes an inner ring 5, an outer ring 1, a connecting pipe 6, and power connecting pipes 7 and 8. One end of the inner ring 5 and one end of the outer ring 1 are respectively Connected with the power connection pipes 8 and 7, the other end of the inner ring 5 and the other end of the outer ring 1 are connected through the connection pipe 6 bypassing the power connection pipe 8 of the inner ring 5; the inner ring 5 and the outer ring 1 Arc-shaped iron cores 4 are arranged on both sides, and two adjacent arc-shaped iron cores 4 are connected by copper sheets 3; the inner ring 5 and the outer ring 1 are interposed between the arc-shaped iron cores 4 with insulating partitions 2 .

Claims (3)

1、一种电机转子端环焊接用感应加热线圈,包括内环、外环、连接管、电源连接管,其特征在于:所述内环的一端及外环的一端分别与电源连接管相连,所述内环的另一端及外环的另一端通过连接管绕过内环的电源连接管相连。1. An induction heating coil for welding the end ring of a motor rotor, comprising an inner ring, an outer ring, a connecting pipe, and a power connecting pipe, characterized in that: one end of the inner ring and one end of the outer ring are respectively connected to the power connecting pipe, The other end of the inner ring and the other end of the outer ring are connected through a connecting pipe bypassing the power connecting pipe of the inner ring. 2、根据权利要求1所述的一种电机转子端环焊接用感应加热线圈,其特征在于:所述感应加热线圈的内环、外环的两侧均设置有弧形铁心,相邻两个弧形铁心之间通过铜片相连。2. The induction heating coil for welding the end ring of the motor rotor according to claim 1, characterized in that arc-shaped iron cores are arranged on both sides of the inner ring and the outer ring of the induction heating coil, and two adjacent The arc cores are connected by copper sheets. 3、根据权利要求1或2所述的一种电机转子端环焊接用感应加热线圈,其特征在于:所述感应加热线圈的内环、外环之间夹装有绝缘隔板。3. The induction heating coil for welding the end ring of the motor rotor according to claim 1 or 2, characterized in that an insulating partition is interposed between the inner ring and the outer ring of the induction heating coil.
CNU2008200542715U 2008-08-28 2008-08-28 Induction heating coil for welding of motor rotor terminal ring Expired - Lifetime CN201207735Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200542715U CN201207735Y (en) 2008-08-28 2008-08-28 Induction heating coil for welding of motor rotor terminal ring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200542715U CN201207735Y (en) 2008-08-28 2008-08-28 Induction heating coil for welding of motor rotor terminal ring

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CN201207735Y true CN201207735Y (en) 2009-03-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105127576A (en) * 2015-08-17 2015-12-09 深圳市世椿自动化设备有限公司 Superconducting magnetic welding generator and winding method of superconducting magnetic welding generator
CN105939810A (en) * 2014-01-23 2016-09-14 通用电器技术有限公司 Method for brazing rotor windings

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105939810A (en) * 2014-01-23 2016-09-14 通用电器技术有限公司 Method for brazing rotor windings
CN105127576A (en) * 2015-08-17 2015-12-09 深圳市世椿自动化设备有限公司 Superconducting magnetic welding generator and winding method of superconducting magnetic welding generator
CN105127576B (en) * 2015-08-17 2017-07-28 深圳市世椿智能装备股份有限公司 A kind of superconducting magnetic welding generator and superconducting magnetic weld the winding method of generator

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: CSR ZHUZHOU ELECTRIC MACHINE CO., LTD.

Free format text: FORMER OWNER: ZHUZHOU CSR ELECTRIC MOTOR CO., LTD.

Effective date: 20141202

Owner name: CHINA RAILWAY CORPORATION

Free format text: FORMER OWNER: TRANSPORT BUREAU OF RAILWAY DEPARTMENT

Effective date: 20141202

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20141202

Address after: 10 Fuxing Road, Beijing, No. 100844

Patentee after: CHINA RAILWAY CORPORATION

Patentee after: CSR Zhuzhou Electric Machine Co., Ltd.

Address before: 10 Fuxing Road, Beijing, No. 100844

Patentee before: Transport Bureau of Railway Department

Patentee before: Zhuzhou CSR Electric Motor Co., Ltd.

CX01 Expiry of patent term

Granted publication date: 20090311

CX01 Expiry of patent term