CN201207735Y - Induction heating coil for welding of motor rotor terminal ring - Google Patents
Induction heating coil for welding of motor rotor terminal ring Download PDFInfo
- Publication number
- CN201207735Y CN201207735Y CNU2008200542715U CN200820054271U CN201207735Y CN 201207735 Y CN201207735 Y CN 201207735Y CN U2008200542715 U CNU2008200542715 U CN U2008200542715U CN 200820054271 U CN200820054271 U CN 200820054271U CN 201207735 Y CN201207735 Y CN 201207735Y
- Authority
- CN
- China
- Prior art keywords
- induction heating
- welding
- ring
- heating coil
- motor rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000006698 induction Effects 0.000 title claims abstract description 36
- 238000010438 heat treatment Methods 0.000 title claims abstract description 25
- 238000003466 welding Methods 0.000 title claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052802 copper Inorganic materials 0.000 claims abstract description 6
- 239000010949 copper Substances 0.000 claims abstract description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000005192 partition Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000004907 flux Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000004021 metal welding Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Manufacture Of Motors, Generators (AREA)
- General Induction Heating (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种感应加热线圈,特别是指一种电机转子端环焊接用感应加热线圈。The utility model relates to an induction heating coil, in particular to an induction heating coil for welding the end ring of a motor rotor.
背景技术 Background technique
异步牵引电机转子的端环一般采用感应加热的方式进行焊接,传统的感应加热线圈采用单环结构,包括有铁芯和无铁芯两种;这种结构的感应加热线圈,其电源输入引线之间至少设有10—20mm的间隙,导致感应加热线圈在电源输入处形成开口,因而,在对电机转子的端环进行感应加热时,开口处的磁场强度比较低,导致该处温度偏低,进而影响焊接质量,无法保证端环焊接质量的均匀性,特别在开口的位置会出现焊接不牢,严重的时候还会导致转子冲片损坏。The end ring of the asynchronous traction motor rotor is generally welded by induction heating. The traditional induction heating coil adopts a single ring structure, including two types with iron core and iron core; There is at least a gap of 10-20mm between them, causing the induction heating coil to form an opening at the power input. Therefore, when inductively heating the end ring of the motor rotor, the magnetic field strength at the opening is relatively low, resulting in a low temperature there. In turn, the welding quality is affected, and the uniformity of the welding quality of the end ring cannot be guaranteed. Especially at the position of the opening, the welding will not be firm, and in severe cases, the rotor punching sheet will be damaged.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术之不足而提供一种结构简单合理、制作方便、安全性好、感应加热温度均匀性高的电机转子端环焊接用感应加热线圈。The purpose of the utility model is to overcome the deficiencies of the prior art and provide an induction heating coil for motor rotor end ring welding with simple and reasonable structure, convenient manufacture, good safety and high uniformity of induction heating temperature.
本实用新型是采用下述方案实现的:一种电机转子端环焊接用感应加热线圈,包括内环、外环、连接管、电源连接管,所述内环的一端及外环的一端分别与电源连接管相连,所述内环的另一端及外环的另一端通过连接管绕过内环的电源连接管相连。The utility model is realized by adopting the following scheme: an induction heating coil for welding the end ring of a motor rotor, comprising an inner ring, an outer ring, a connecting pipe, and a power connecting pipe, one end of the inner ring and one end of the outer ring are respectively connected to the The power supply connecting pipe is connected, and the other end of the inner ring and the other end of the outer ring are connected by the connecting pipe bypassing the power connecting pipe of the inner ring.
本实用新型中,所述感应加热线圈的内环、外环的两侧均设置有弧形铁心,相邻两个弧形铁心之间通过铜片相连。In the utility model, both sides of the inner ring and the outer ring of the induction heating coil are provided with arc-shaped iron cores, and two adjacent arc-shaped iron cores are connected by copper sheets.
本实用新型中,所述感应加热线圈的内环、外环之间夹装有绝缘隔板。In the utility model, an insulating partition is interposed between the inner ring and the outer ring of the induction heating coil.
本实用新型的工作原理及优点简述于下:当向感应线圈中通入交流电时,即在感应线圈中产生交变的电磁场,形成磁束,一方面,使放置于感应线圈中的金属体内产生感应电流,同时,磁束贯穿放置于感应线圈中的金属,在与磁束正交的方向上产生旋转电流,在感应电流在旋转电流的共同作用下,使放置于感应线圈中的金属被加热及放置于金属焊接部位的焊料被加热融化,实现感应加热焊接的目的;本实用新型由于采用内、外环的结构,且内、外环之间通过连接管绕过内环的电源连接管相连,使感应线圈内的磁场分布均匀,有效提升感应圈中被加热金属体的温度均匀性,提高感应加热焊接质量。另外,采用在感应线圈两侧设置铁芯的结构,可有效提高磁场强度,缩短加热时间,节省能源;铁心之间通过铜片连接,可有效改善铁心的散热性能,延长感应线圈及铁心的使用寿命;采用在感应加热线圈的内环、外环相对的弧形铁心之间夹装绝缘隔板的结构,可有效保证感应线圈工作时,内、外环之间不会出现短路的现象,有效提升感应线圈工作的安全可靠性。综上所述,本实用新型结构简单合理、制作方便、安全性好、感应加热温度均匀性高,可实现工业化应用,特别适于作为电机转子端环焊接用。The working principle and advantages of the utility model are briefly described as follows: when the alternating current is passed into the induction coil, an alternating electromagnetic field is generated in the induction coil to form a magnetic beam. On the one hand, the metal body placed in the induction coil generates Induction current, at the same time, the magnetic flux penetrates the metal placed in the induction coil, and generates a rotating current in the direction perpendicular to the magnetic flux. Under the joint action of the induction current and the rotating current, the metal placed in the induction coil is heated and placed The solder on the metal welding part is heated and melted to achieve the purpose of induction heating welding; the utility model adopts the structure of the inner and outer rings, and the inner and outer rings are connected through the connecting pipe bypassing the power connecting pipe of the inner ring, so that The magnetic field in the induction coil is evenly distributed, which effectively improves the temperature uniformity of the heated metal body in the induction coil and improves the welding quality of induction heating. In addition, the structure with iron cores on both sides of the induction coil can effectively increase the magnetic field strength, shorten the heating time, and save energy; the iron cores are connected by copper sheets, which can effectively improve the heat dissipation performance of the iron cores and prolong the use of the induction coils and iron cores Long service life: the structure of insulating partitions is sandwiched between the inner and outer rings of the induction heating coil, which can effectively ensure that there will be no short circuit between the inner and outer rings when the induction coil is working, effectively Improve the safety and reliability of the induction coil. To sum up, the utility model has the advantages of simple and reasonable structure, convenient manufacture, good safety, high uniformity of induction heating temperature, can realize industrial application, and is especially suitable for welding end rings of motor rotors.
附图说明 Description of drawings
附图为本实用新型结构示意图。Accompanying drawing is the structural representation of the utility model.
图中:1---外环,2---隔板,3---铜片,4---铁心,5---内环,6---连接管,7、8---电源连接管。In the figure: 1---outer ring, 2---partition plate, 3---copper sheet, 4---iron core, 5---inner ring, 6---connecting pipe, 7, 8--- Power connection tube.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式对作进一步说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is further described.
参见附图,一种电机转子端环焊接用感应加热线圈,包括内环5、外环1、连接管6、电源连接管7、8,所述内环5的一端及外环1的一端分别与电源连接管8、7相连,所述内环5的另一端及外环1的另一端通过连接管6绕过内环5的电源连接管8相连;所述内环5、外环1的两侧均设置有弧形铁心4,相邻两个弧形铁心4之间通过铜片3相连;所述内环5、外环1相对的弧形铁心4之间夹装有绝缘隔板2。Referring to the accompanying drawings, an induction heating coil for welding the end ring of a motor rotor includes an
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200542715U CN201207735Y (en) | 2008-08-28 | 2008-08-28 | Induction heating coil for welding of motor rotor terminal ring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200542715U CN201207735Y (en) | 2008-08-28 | 2008-08-28 | Induction heating coil for welding of motor rotor terminal ring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201207735Y true CN201207735Y (en) | 2009-03-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200542715U Expired - Lifetime CN201207735Y (en) | 2008-08-28 | 2008-08-28 | Induction heating coil for welding of motor rotor terminal ring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201207735Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127576A (en) * | 2015-08-17 | 2015-12-09 | 深圳市世椿自动化设备有限公司 | Superconducting magnetic welding generator and winding method of superconducting magnetic welding generator |
| CN105939810A (en) * | 2014-01-23 | 2016-09-14 | 通用电器技术有限公司 | Method for brazing rotor windings |
-
2008
- 2008-08-28 CN CNU2008200542715U patent/CN201207735Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105939810A (en) * | 2014-01-23 | 2016-09-14 | 通用电器技术有限公司 | Method for brazing rotor windings |
| CN105127576A (en) * | 2015-08-17 | 2015-12-09 | 深圳市世椿自动化设备有限公司 | Superconducting magnetic welding generator and winding method of superconducting magnetic welding generator |
| CN105127576B (en) * | 2015-08-17 | 2017-07-28 | 深圳市世椿智能装备股份有限公司 | A kind of superconducting magnetic welding generator and superconducting magnetic weld the winding method of generator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: CSR ZHUZHOU ELECTRIC MACHINE CO., LTD. Free format text: FORMER OWNER: ZHUZHOU CSR ELECTRIC MOTOR CO., LTD. Effective date: 20141202 Owner name: CHINA RAILWAY CORPORATION Free format text: FORMER OWNER: TRANSPORT BUREAU OF RAILWAY DEPARTMENT Effective date: 20141202 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20141202 Address after: 10 Fuxing Road, Beijing, No. 100844 Patentee after: CHINA RAILWAY CORPORATION Patentee after: CSR Zhuzhou Electric Machine Co., Ltd. Address before: 10 Fuxing Road, Beijing, No. 100844 Patentee before: Transport Bureau of Railway Department Patentee before: Zhuzhou CSR Electric Motor Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20090311 |
|
| CX01 | Expiry of patent term |