CN201205658Y - High efficiency clamp for processing valve body - Google Patents
High efficiency clamp for processing valve body Download PDFInfo
- Publication number
- CN201205658Y CN201205658Y CNU2008201128341U CN200820112834U CN201205658Y CN 201205658 Y CN201205658 Y CN 201205658Y CN U2008201128341 U CNU2008201128341 U CN U2008201128341U CN 200820112834 U CN200820112834 U CN 200820112834U CN 201205658 Y CN201205658 Y CN 201205658Y
- Authority
- CN
- China
- Prior art keywords
- efficiency
- valve body
- bolts
- bottom plate
- fixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000003754 machining Methods 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 210000003734 kidney Anatomy 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Jigs For Machine Tools (AREA)
Abstract
The utility model relates to a high-efficiency fixture for processing valve bodies, which comprises a bottom plate, an upper pressure plate, V-shaped blocks, positioning pins and bolts; wherein, three V-shaped blocks are arranged on the bottom plate which is fixed on a working table for a machine tool through the positioning pins and T-shaped bolts; taking three end face encircles of a workpiece valve body as the positioning reference, the workpiece valve body is arranged on the three V-shaped blocks; the upper pressure plate is connected with the bottom plate by four bolts; and a kidney-shaped hole capable of rapidly assembly and disassembly is arranged on the upper pressure plate. The high-efficiency fixture is applied to the processing of the valve bodies on a four-axle machining center or a three-axle machining center which is additionally provided with a rotating working table; the requirements for verticality and position accuracy are easily guaranteed, and at the same time, the high-efficiency fixture can be rapidly assembled and disassembled and the machining accuracy of workpieces can be guaranteed. The utility model has the advantages that the fixture can improve production efficiency, is convenient to operate, shortens the auxiliary time, improves the working efficiency by 5 to 8 times, has good economical efficiency and simple structure, is easy to manufacture and reduces the manufacture cost as well as the labor intensity of workers.
Description
Technical field
The utility model relates to a kind of High efficient clamp of processing valve body.
Background technology
At present, China's a large amount of production of copper valve outlets in some area are earned foreign exchange, and domestic military project and civilian demand are also very big simultaneously, and market form is fine, and supply falls short of demand.In traditional processing technology, mainly adopt processing such as plain-milling machine, boring machine, lathe and drilling machine, guarantee that the position degree must lean on artificial smart centering.There are a lot of defectives in this processing mode:
(1) manufacturing procedure is long, and nearly 20 procedures are wanted in the valve body processing that has, and production efficiency is low.
(2) by traditional handicraft---very high by artificial smart centering to workman's technical merit requirement, unstable product quality.
(3) for the high accuracy high value-added product, it is qualified to be difficult to processing.As: the perpendicularity in the φ E of certain water under high pressure valve body (as Fig. 1) and two holes of φ C is 0.03, and the position degree is φ 0.01, requires all very highly, and traditional handicraft be difficult to guarantee machining accuracy.
(4) be unfavorable for quality control, be unfavorable for the modern production management.
Summary of the invention
The utility model is to overcome above defective and provide a kind of and be applied to four machining centers or three machining centers and need install valve body processing on the rotary table additional, than being easier to guarantee perpendicularity and position degree requirement, a kind of High efficient clamp of processing valve body that can load and unload fast simultaneously.
The technical scheme that the utility model provides for achieving the above object comprises, these anchor clamps comprise base plate, top board, vee-block, alignment pin and bolt, wherein three vee-blocks are installed on the base plate, base plate is fixed on the workbench of lathe by alignment pin and tommyhead bolt again, processing work " valve body " serves as the location benchmark with three end face cylindricals, be installed on three vee-blocks, top board is connected on the base plate with four bolts, have on the top board and can install and remove kidney shape hole fast, after being placed on valve body on the vee-block, can load onto pressing plate fast, but screw just workpiece pressing of bolt, can begin processing.
Advantage of the present utility model is,
(1) machining accuracy of assurance workpiece;
(2) enhance productivity, easy to operate, shorten non-cutting time, improve 5~8 times of work efficiency;
(3) adopt the vee-block location good, the location datum axis of valve body is centered on the symmetrical plane on vee-block amount inclined-plane neutrality, and easy for installation;
(4) processing performance is good, anchor clamps simple and reasonable for structure, assembling, adjustment, check, maintenance etc.;
(5) serviceability is good, and the operation of anchor clamps should be easy, laborsaving, safe and reliable;
(6) good economy performance, simple in structure, easy to manufacture, to reduce the manufacturing cost of anchor clamps;
(7) alleviated working strength of workers.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is base plate, vee-block and the alignment pin scheme of installation of anchor clamps among Fig. 1.
The specific embodiment
Embodiment, as depicted in figs. 1 and 2, these anchor clamps comprise base plate 1, top board 5, vee- block 3,4,8, alignment pin 2, M14 bolt 6 and M18 bolt 7 compositions.
Three vee- blocks 3,4,8 are installed on the base plate 1, and base plate 1 is fixed on the workbench of lathe by alignment pin 2 and tommyhead bolt again.Processing work " valve body " 9 serves as the location benchmark with three end face cylindricals, is installed on three vee-blocks.Top board 5 is connected on the base plate 1 with four M14 bolts 6, has on the top board 5 to install and remove kidney shape hole fast, be placed on valve body on the vee-block after, can load onto pressing plate 5 fast, but screw just workpiece pressing of M18 bolt 7, can begin processing.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008201128341U CN201205658Y (en) | 2008-04-21 | 2008-04-21 | High efficiency clamp for processing valve body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008201128341U CN201205658Y (en) | 2008-04-21 | 2008-04-21 | High efficiency clamp for processing valve body |
Publications (1)
Publication Number | Publication Date |
---|---|
CN201205658Y true CN201205658Y (en) | 2009-03-11 |
Family
ID=40464725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNU2008201128341U Expired - Fee Related CN201205658Y (en) | 2008-04-21 | 2008-04-21 | High efficiency clamp for processing valve body |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN201205658Y (en) |
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102069407A (en) * | 2010-12-29 | 2011-05-25 | 吴忠仪表有限责任公司 | Two-station hole lathing fixture of ordinary machine tool |
CN102320001A (en) * | 2011-08-09 | 2012-01-18 | 池州埃美柯水表铸造有限公司 | Water meter tooling clamp |
CN102343450A (en) * | 2010-07-29 | 2012-02-08 | 苏州工业园区凯艺精密科技有限公司 | Automatic drilling machine |
CN102528538A (en) * | 2012-02-29 | 2012-07-04 | 上海宏功机械科技有限公司 | Machining method for valve body, clamping clamp and machining equipment |
CN102601646A (en) * | 2012-04-04 | 2012-07-25 | 无锡欧易博阀业科技有限公司 | Fixture for processing side holes of spherical valves |
CN102744622A (en) * | 2012-07-17 | 2012-10-24 | 裕克施乐塑料制品(太仓)有限公司 | Clamp for quickly clamping and positioning cylindrical components |
CN102806519A (en) * | 2012-08-17 | 2012-12-05 | 昆山旭虹精密零组件有限公司 | Length processing tool of round bar member |
CN103506876A (en) * | 2013-09-18 | 2014-01-15 | 浙江固特气动机械有限公司 | Eccentric upper valve deck drilling clamp and clamping method thereof |
CN103639760A (en) * | 2013-11-29 | 2014-03-19 | 无锡市航鹄科技有限公司 | High-accuracy drilling fixture for cylinder workpiece |
CN103769808A (en) * | 2013-12-20 | 2014-05-07 | 哈尔滨汽轮机厂有限责任公司 | Method for roughly machining 600 MW high and medium pressure main steam adjusting valve and jig of 600 MW high and medium pressure main steam adjusting valve |
CN104924116A (en) * | 2015-06-09 | 2015-09-23 | 常熟赛驰机械有限公司 | Center support machining process |
CN104942341A (en) * | 2015-05-26 | 2015-09-30 | 上海应用技术学院 | Coating fixture for drilling machine for adjusting valve body hole machining |
CN105196080A (en) * | 2015-10-16 | 2015-12-30 | 吴忠仪表有限责任公司 | Valve body machining positioning and aligning device |
CN105196083A (en) * | 2015-09-21 | 2015-12-30 | 济南大学 | Novel clamp for opening and closing screw nut milling end surface |
CN107470662A (en) * | 2017-08-07 | 2017-12-15 | 江苏思维福特机械科技股份有限公司 | A kind of efficient trepanning machine |
CN108067906A (en) * | 2018-01-26 | 2018-05-25 | 无锡环宇精密铸造有限公司 | Machining flange hole positioning fixture in a kind of electric control valve |
CN108544258A (en) * | 2018-04-09 | 2018-09-18 | 叶菊华 | A kind of fixed clamping device of multi-purpose metal clamping workpiece |
CN109623449A (en) * | 2019-03-01 | 2019-04-16 | 天津市巨星祥海机械有限公司 | A kind of auxiliary clamp of pump body end surface processing |
CN111113095A (en) * | 2019-12-29 | 2020-05-08 | 陕西航天动力高科技股份有限公司 | Positioning tool and machining process for plunger cylinder body and diaphragm cavity of diaphragm pump |
-
2008
- 2008-04-21 CN CNU2008201128341U patent/CN201205658Y/en not_active Expired - Fee Related
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102343450A (en) * | 2010-07-29 | 2012-02-08 | 苏州工业园区凯艺精密科技有限公司 | Automatic drilling machine |
CN102069407A (en) * | 2010-12-29 | 2011-05-25 | 吴忠仪表有限责任公司 | Two-station hole lathing fixture of ordinary machine tool |
CN102320001A (en) * | 2011-08-09 | 2012-01-18 | 池州埃美柯水表铸造有限公司 | Water meter tooling clamp |
CN102528538B (en) * | 2012-02-29 | 2014-05-14 | 上海宏功机械科技有限公司 | Machining method for valve body, clamping clamp and machining equipment |
CN102528538A (en) * | 2012-02-29 | 2012-07-04 | 上海宏功机械科技有限公司 | Machining method for valve body, clamping clamp and machining equipment |
CN102601646A (en) * | 2012-04-04 | 2012-07-25 | 无锡欧易博阀业科技有限公司 | Fixture for processing side holes of spherical valves |
CN102744622A (en) * | 2012-07-17 | 2012-10-24 | 裕克施乐塑料制品(太仓)有限公司 | Clamp for quickly clamping and positioning cylindrical components |
CN102806519A (en) * | 2012-08-17 | 2012-12-05 | 昆山旭虹精密零组件有限公司 | Length processing tool of round bar member |
CN103506876A (en) * | 2013-09-18 | 2014-01-15 | 浙江固特气动机械有限公司 | Eccentric upper valve deck drilling clamp and clamping method thereof |
CN103639760A (en) * | 2013-11-29 | 2014-03-19 | 无锡市航鹄科技有限公司 | High-accuracy drilling fixture for cylinder workpiece |
CN103769808B (en) * | 2013-12-20 | 2016-01-13 | 哈尔滨汽轮机厂有限责任公司 | 600MW high pressure main regulation valve body of steam rough machining method |
CN103769808A (en) * | 2013-12-20 | 2014-05-07 | 哈尔滨汽轮机厂有限责任公司 | Method for roughly machining 600 MW high and medium pressure main steam adjusting valve and jig of 600 MW high and medium pressure main steam adjusting valve |
CN104942341A (en) * | 2015-05-26 | 2015-09-30 | 上海应用技术学院 | Coating fixture for drilling machine for adjusting valve body hole machining |
CN104924116B (en) * | 2015-06-09 | 2017-07-14 | 常熟赛驰机械有限公司 | The processing technology of central bracket |
CN104924116A (en) * | 2015-06-09 | 2015-09-23 | 常熟赛驰机械有限公司 | Center support machining process |
CN105196083A (en) * | 2015-09-21 | 2015-12-30 | 济南大学 | Novel clamp for opening and closing screw nut milling end surface |
CN105196080A (en) * | 2015-10-16 | 2015-12-30 | 吴忠仪表有限责任公司 | Valve body machining positioning and aligning device |
CN107470662A (en) * | 2017-08-07 | 2017-12-15 | 江苏思维福特机械科技股份有限公司 | A kind of efficient trepanning machine |
CN108067906A (en) * | 2018-01-26 | 2018-05-25 | 无锡环宇精密铸造有限公司 | Machining flange hole positioning fixture in a kind of electric control valve |
CN108544258A (en) * | 2018-04-09 | 2018-09-18 | 叶菊华 | A kind of fixed clamping device of multi-purpose metal clamping workpiece |
CN109623449A (en) * | 2019-03-01 | 2019-04-16 | 天津市巨星祥海机械有限公司 | A kind of auxiliary clamp of pump body end surface processing |
CN111113095A (en) * | 2019-12-29 | 2020-05-08 | 陕西航天动力高科技股份有限公司 | Positioning tool and machining process for plunger cylinder body and diaphragm cavity of diaphragm pump |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090311 Termination date: 20100421 |