CN201205658Y - High efficiency clamp for processing valve body - Google Patents

High efficiency clamp for processing valve body Download PDF

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Publication number
CN201205658Y
CN201205658Y CNU2008201128341U CN200820112834U CN201205658Y CN 201205658 Y CN201205658 Y CN 201205658Y CN U2008201128341 U CNU2008201128341 U CN U2008201128341U CN 200820112834 U CN200820112834 U CN 200820112834U CN 201205658 Y CN201205658 Y CN 201205658Y
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CN
China
Prior art keywords
efficiency
valve body
bolts
bottom plate
fixture
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2008201128341U
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Chinese (zh)
Inventor
江卓达
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Jiujiang University
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Jiujiang University
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Filing date
Publication date
Application filed by Jiujiang University filed Critical Jiujiang University
Priority to CNU2008201128341U priority Critical patent/CN201205658Y/en
Application granted granted Critical
Publication of CN201205658Y publication Critical patent/CN201205658Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a high-efficiency fixture for processing valve bodies, which comprises a bottom plate, an upper pressure plate, V-shaped blocks, positioning pins and bolts; wherein, three V-shaped blocks are arranged on the bottom plate which is fixed on a working table for a machine tool through the positioning pins and T-shaped bolts; taking three end face encircles of a workpiece valve body as the positioning reference, the workpiece valve body is arranged on the three V-shaped blocks; the upper pressure plate is connected with the bottom plate by four bolts; and a kidney-shaped hole capable of rapidly assembly and disassembly is arranged on the upper pressure plate. The high-efficiency fixture is applied to the processing of the valve bodies on a four-axle machining center or a three-axle machining center which is additionally provided with a rotating working table; the requirements for verticality and position accuracy are easily guaranteed, and at the same time, the high-efficiency fixture can be rapidly assembled and disassembled and the machining accuracy of workpieces can be guaranteed. The utility model has the advantages that the fixture can improve production efficiency, is convenient to operate, shortens the auxiliary time, improves the working efficiency by 5 to 8 times, has good economical efficiency and simple structure, is easy to manufacture and reduces the manufacture cost as well as the labor intensity of workers.

Description

The High efficient clamp of processing valve body
Technical field
The utility model relates to a kind of High efficient clamp of processing valve body.
Background technology
At present, China's a large amount of production of copper valve outlets in some area are earned foreign exchange, and domestic military project and civilian demand are also very big simultaneously, and market form is fine, and supply falls short of demand.In traditional processing technology, mainly adopt processing such as plain-milling machine, boring machine, lathe and drilling machine, guarantee that the position degree must lean on artificial smart centering.There are a lot of defectives in this processing mode:
(1) manufacturing procedure is long, and nearly 20 procedures are wanted in the valve body processing that has, and production efficiency is low.
(2) by traditional handicraft---very high by artificial smart centering to workman's technical merit requirement, unstable product quality.
(3) for the high accuracy high value-added product, it is qualified to be difficult to processing.As: the perpendicularity in the φ E of certain water under high pressure valve body (as Fig. 1) and two holes of φ C is 0.03, and the position degree is φ 0.01, requires all very highly, and traditional handicraft be difficult to guarantee machining accuracy.
(4) be unfavorable for quality control, be unfavorable for the modern production management.
Summary of the invention
The utility model is to overcome above defective and provide a kind of and be applied to four machining centers or three machining centers and need install valve body processing on the rotary table additional, than being easier to guarantee perpendicularity and position degree requirement, a kind of High efficient clamp of processing valve body that can load and unload fast simultaneously.
The technical scheme that the utility model provides for achieving the above object comprises, these anchor clamps comprise base plate, top board, vee-block, alignment pin and bolt, wherein three vee-blocks are installed on the base plate, base plate is fixed on the workbench of lathe by alignment pin and tommyhead bolt again, processing work " valve body " serves as the location benchmark with three end face cylindricals, be installed on three vee-blocks, top board is connected on the base plate with four bolts, have on the top board and can install and remove kidney shape hole fast, after being placed on valve body on the vee-block, can load onto pressing plate fast, but screw just workpiece pressing of bolt, can begin processing.
Advantage of the present utility model is,
(1) machining accuracy of assurance workpiece;
(2) enhance productivity, easy to operate, shorten non-cutting time, improve 5~8 times of work efficiency;
(3) adopt the vee-block location good, the location datum axis of valve body is centered on the symmetrical plane on vee-block amount inclined-plane neutrality, and easy for installation;
(4) processing performance is good, anchor clamps simple and reasonable for structure, assembling, adjustment, check, maintenance etc.;
(5) serviceability is good, and the operation of anchor clamps should be easy, laborsaving, safe and reliable;
(6) good economy performance, simple in structure, easy to manufacture, to reduce the manufacturing cost of anchor clamps;
(7) alleviated working strength of workers.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is base plate, vee-block and the alignment pin scheme of installation of anchor clamps among Fig. 1.
The specific embodiment
Embodiment, as depicted in figs. 1 and 2, these anchor clamps comprise base plate 1, top board 5, vee- block 3,4,8, alignment pin 2, M14 bolt 6 and M18 bolt 7 compositions.
Three vee- blocks 3,4,8 are installed on the base plate 1, and base plate 1 is fixed on the workbench of lathe by alignment pin 2 and tommyhead bolt again.Processing work " valve body " 9 serves as the location benchmark with three end face cylindricals, is installed on three vee-blocks.Top board 5 is connected on the base plate 1 with four M14 bolts 6, has on the top board 5 to install and remove kidney shape hole fast, be placed on valve body on the vee-block after, can load onto pressing plate 5 fast, but screw just workpiece pressing of M18 bolt 7, can begin processing.

Claims (1)

1、一种加工阀体的高效夹具,其特征在于,包括底板(1)、上压板(5)、V形块(3、4、8)、定位销(2)和螺栓组成,其中三个V形块(3、4、8)安装在底板(1)上,底板(1)又通过定位销(2)和T形螺栓固定于机床的工作台上,加工工件“阀体”(9)以三个端面外圆为定位基准,安装在三个V形块上,上压板(5)以四根螺栓(6)连接在底板(1)上,上压板(5)上设有可以快速装拆的腰子形孔。1. A high-efficiency fixture for processing valve bodies, characterized in that it consists of a bottom plate (1), an upper plate (5), V-shaped blocks (3, 4, 8), positioning pins (2) and bolts, of which three The V-shaped blocks (3, 4, 8) are installed on the bottom plate (1), and the bottom plate (1) is fixed on the workbench of the machine tool through positioning pins (2) and T-shaped bolts, and the workpiece "valve body" (9) is processed. It is installed on three V-shaped blocks based on the outer circle of the three end faces. The upper platen (5) is connected to the bottom plate (1) with four bolts (6). The upper platen (5) is equipped with a Dismantled kidney-shaped hole.
CNU2008201128341U 2008-04-21 2008-04-21 High efficiency clamp for processing valve body Expired - Fee Related CN201205658Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201128341U CN201205658Y (en) 2008-04-21 2008-04-21 High efficiency clamp for processing valve body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201128341U CN201205658Y (en) 2008-04-21 2008-04-21 High efficiency clamp for processing valve body

Publications (1)

Publication Number Publication Date
CN201205658Y true CN201205658Y (en) 2009-03-11

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ID=40464725

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008201128341U Expired - Fee Related CN201205658Y (en) 2008-04-21 2008-04-21 High efficiency clamp for processing valve body

Country Status (1)

Country Link
CN (1) CN201205658Y (en)

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102069407A (en) * 2010-12-29 2011-05-25 吴忠仪表有限责任公司 Two-station hole lathing fixture of ordinary machine tool
CN102320001A (en) * 2011-08-09 2012-01-18 池州埃美柯水表铸造有限公司 Water meter tooling clamp
CN102343450A (en) * 2010-07-29 2012-02-08 苏州工业园区凯艺精密科技有限公司 Automatic drilling machine
CN102528538A (en) * 2012-02-29 2012-07-04 上海宏功机械科技有限公司 Machining method for valve body, clamping clamp and machining equipment
CN102601646A (en) * 2012-04-04 2012-07-25 无锡欧易博阀业科技有限公司 Fixture for processing side holes of spherical valves
CN102744622A (en) * 2012-07-17 2012-10-24 裕克施乐塑料制品(太仓)有限公司 Clamp for quickly clamping and positioning cylindrical components
CN102806519A (en) * 2012-08-17 2012-12-05 昆山旭虹精密零组件有限公司 Length processing tool of round bar member
CN103506876A (en) * 2013-09-18 2014-01-15 浙江固特气动机械有限公司 Eccentric upper valve deck drilling clamp and clamping method thereof
CN103639760A (en) * 2013-11-29 2014-03-19 无锡市航鹄科技有限公司 High-accuracy drilling fixture for cylinder workpiece
CN103769808A (en) * 2013-12-20 2014-05-07 哈尔滨汽轮机厂有限责任公司 Method for roughly machining 600 MW high and medium pressure main steam adjusting valve and jig of 600 MW high and medium pressure main steam adjusting valve
CN104924116A (en) * 2015-06-09 2015-09-23 常熟赛驰机械有限公司 Center support machining process
CN104942341A (en) * 2015-05-26 2015-09-30 上海应用技术学院 Coating fixture for drilling machine for adjusting valve body hole machining
CN105196080A (en) * 2015-10-16 2015-12-30 吴忠仪表有限责任公司 Valve body machining positioning and aligning device
CN105196083A (en) * 2015-09-21 2015-12-30 济南大学 Novel clamp for opening and closing screw nut milling end surface
CN107470662A (en) * 2017-08-07 2017-12-15 江苏思维福特机械科技股份有限公司 A kind of efficient trepanning machine
CN108067906A (en) * 2018-01-26 2018-05-25 无锡环宇精密铸造有限公司 Machining flange hole positioning fixture in a kind of electric control valve
CN108544258A (en) * 2018-04-09 2018-09-18 叶菊华 A kind of fixed clamping device of multi-purpose metal clamping workpiece
CN109623449A (en) * 2019-03-01 2019-04-16 天津市巨星祥海机械有限公司 A kind of auxiliary clamp of pump body end surface processing
CN111113095A (en) * 2019-12-29 2020-05-08 陕西航天动力高科技股份有限公司 Positioning tool and machining process for plunger cylinder body and diaphragm cavity of diaphragm pump

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102343450A (en) * 2010-07-29 2012-02-08 苏州工业园区凯艺精密科技有限公司 Automatic drilling machine
CN102069407A (en) * 2010-12-29 2011-05-25 吴忠仪表有限责任公司 Two-station hole lathing fixture of ordinary machine tool
CN102320001A (en) * 2011-08-09 2012-01-18 池州埃美柯水表铸造有限公司 Water meter tooling clamp
CN102528538B (en) * 2012-02-29 2014-05-14 上海宏功机械科技有限公司 Machining method for valve body, clamping clamp and machining equipment
CN102528538A (en) * 2012-02-29 2012-07-04 上海宏功机械科技有限公司 Machining method for valve body, clamping clamp and machining equipment
CN102601646A (en) * 2012-04-04 2012-07-25 无锡欧易博阀业科技有限公司 Fixture for processing side holes of spherical valves
CN102744622A (en) * 2012-07-17 2012-10-24 裕克施乐塑料制品(太仓)有限公司 Clamp for quickly clamping and positioning cylindrical components
CN102806519A (en) * 2012-08-17 2012-12-05 昆山旭虹精密零组件有限公司 Length processing tool of round bar member
CN103506876A (en) * 2013-09-18 2014-01-15 浙江固特气动机械有限公司 Eccentric upper valve deck drilling clamp and clamping method thereof
CN103639760A (en) * 2013-11-29 2014-03-19 无锡市航鹄科技有限公司 High-accuracy drilling fixture for cylinder workpiece
CN103769808B (en) * 2013-12-20 2016-01-13 哈尔滨汽轮机厂有限责任公司 600MW high pressure main regulation valve body of steam rough machining method
CN103769808A (en) * 2013-12-20 2014-05-07 哈尔滨汽轮机厂有限责任公司 Method for roughly machining 600 MW high and medium pressure main steam adjusting valve and jig of 600 MW high and medium pressure main steam adjusting valve
CN104942341A (en) * 2015-05-26 2015-09-30 上海应用技术学院 Coating fixture for drilling machine for adjusting valve body hole machining
CN104924116B (en) * 2015-06-09 2017-07-14 常熟赛驰机械有限公司 The processing technology of central bracket
CN104924116A (en) * 2015-06-09 2015-09-23 常熟赛驰机械有限公司 Center support machining process
CN105196083A (en) * 2015-09-21 2015-12-30 济南大学 Novel clamp for opening and closing screw nut milling end surface
CN105196080A (en) * 2015-10-16 2015-12-30 吴忠仪表有限责任公司 Valve body machining positioning and aligning device
CN107470662A (en) * 2017-08-07 2017-12-15 江苏思维福特机械科技股份有限公司 A kind of efficient trepanning machine
CN108067906A (en) * 2018-01-26 2018-05-25 无锡环宇精密铸造有限公司 Machining flange hole positioning fixture in a kind of electric control valve
CN108544258A (en) * 2018-04-09 2018-09-18 叶菊华 A kind of fixed clamping device of multi-purpose metal clamping workpiece
CN109623449A (en) * 2019-03-01 2019-04-16 天津市巨星祥海机械有限公司 A kind of auxiliary clamp of pump body end surface processing
CN111113095A (en) * 2019-12-29 2020-05-08 陕西航天动力高科技股份有限公司 Positioning tool and machining process for plunger cylinder body and diaphragm cavity of diaphragm pump

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090311

Termination date: 20100421