CN201168623Y - centrifugal mill - Google Patents
centrifugal mill Download PDFInfo
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- CN201168623Y CN201168623Y CNU200820101757XU CN200820101757U CN201168623Y CN 201168623 Y CN201168623 Y CN 201168623Y CN U200820101757X U CNU200820101757X U CN U200820101757XU CN 200820101757 U CN200820101757 U CN 200820101757U CN 201168623 Y CN201168623 Y CN 201168623Y
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- 238000000227 grinding Methods 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims 3
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 239000000843 powder Substances 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005192 partition Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 3
- 238000000498 ball milling Methods 0.000 description 2
- 239000002105 nanoparticle Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
一种离心粉磨机,包括机壳、传动轮、传动轴、进料斗及出料口,环形隔腔板将机壳内分为破碎腔和粉磨腔两部分,破碎腔内的碗形破碎转子体设在环形隔腔板的空腔中,与动力轴固接,碗形破碎转子体与环形隔腔板间留有间隙;粉磨腔内壁由上圆弧形衬板和下圆弧形衬板组成,凹圆环体叶轮转子设置在粉磨腔中部,与动力轴固接,粉磨腔的上部与破碎腔相通,粉磨腔底部开有进风孔,进风孔与进风管连接。本实用新型的离心粉磨机是一种将破碎与粉磨有机地集合于一体的设备,可同时完成中、细碎、粗磨、细磨、选粉等五种生产过程,大大简化了破磨工艺流程,节约了设备、工业建筑投资,同时能降低能耗,其结构紧凑、维修方便。
A centrifugal pulverizer, including a casing, a transmission wheel, a transmission shaft, a feed hopper, and a discharge port. The annular partition plate divides the casing into two parts, the crushing cavity and the grinding cavity. The bowl-shaped cavity in the crushing cavity The crushing rotor body is set in the cavity of the annular compartment plate, and is fixedly connected with the power shaft. There is a gap between the bowl-shaped crushing rotor body and the annular compartment plate; The impeller rotor is set in the middle of the grinding chamber and fixedly connected with the power shaft. The upper part of the grinding chamber communicates with the crushing chamber. There is an air inlet hole at the bottom of the grinding chamber. tube connection. The centrifugal mill of the utility model is a kind of equipment that organically integrates crushing and grinding, and can simultaneously complete five production processes such as medium, fine crushing, coarse grinding, fine grinding, and powder selection, which greatly simplifies the process of crushing and grinding. The technological process saves investment in equipment and industrial buildings, and at the same time reduces energy consumption. It has a compact structure and is easy to maintain.
Description
技术领域 technical field
本实用新型涉及物料破碎和磨碎机械设备,尤其是一种离心粉磨机。The utility model relates to material crushing and grinding mechanical equipment, in particular to a centrifugal pulverizer.
背景技术 Background technique
迄今为止,物料的破碎和磨碎作业,均无法有机地结合在一起,只能采用多段破碎加球磨的分段破碎工艺来实现。现有的各类破碎机,如鄂式破碎机、锤式破碎机、圆锥破碎机等,以挤压、弯曲、劈裂、冲击作用力使物料破碎,它们不能一次性将大块物料破碎到1毫米以下或者更小的粒度。而工业上大量使用的球磨机,均为卧式圆筒形磨筒结构,考虑到磨筒内介质旋转速度太快时介质会处于离心状态,失去磨剥作用,磨筒一般绕其自身水平轴线作慢速回转,磨碎效率较低,当给料粒度大于10-20毫米时,球磨机生产效率下降,耗能增加。所以,目前各冶金矿山、水泥建材、化工陶瓷等企业,均须采用多段破碎(粗碎、中碎、细碎),然后将细碎后的物料进入球磨机磨碎,以最终得到微细粒级。这种多段破碎、磨碎的工艺流程,投资多、效率低,占地面积大,设备维修量大,经济效益差。So far, the crushing and grinding operations of materials cannot be organically combined, and can only be realized by the segmented crushing process of multi-stage crushing and ball milling. Existing types of crushers, such as jaw crushers, hammer crushers, cone crushers, etc., use extrusion, bending, splitting, and impact forces to crush materials, and they cannot crush large pieces of materials to Particle size below 1 mm or smaller. The ball mills widely used in the industry are all horizontal cylindrical grinding cylinder structures. Considering that the medium in the grinding cylinder rotates too fast, the medium will be in a centrifugal state and lose the grinding and peeling effect. The grinding cylinder generally rotates around its own horizontal axis. Rotating at a slow speed, the grinding efficiency is low. When the feed particle size is larger than 10-20 mm, the production efficiency of the ball mill decreases and the energy consumption increases. Therefore, at present, all metallurgical mines, cement building materials, chemical ceramics and other enterprises must adopt multi-stage crushing (coarse crushing, medium crushing, fine crushing), and then grind the finely crushed materials into a ball mill to finally obtain fine particle size. This multi-stage crushing and grinding process requires a lot of investment, low efficiency, a large floor space, a large amount of equipment maintenance, and poor economic benefits.
发明内容 Contents of the invention
本实用新型的目的就是提供一种将离心冲击破碎与离心强力球磨有机地结合于一体,冲击力大、磨剥力高,能一次性将大块物料粉碎至微纳米、纳米级粒度的离心粉磨机。The purpose of this utility model is to provide a centrifugal powder that organically combines centrifugal impact crushing and centrifugal powerful ball milling, has large impact force, high grinding and peeling force, and can crush bulk materials to micro-nano and nano-scale particle sizes at one time. mill.
本实用新型的离心粉磨机,包括机壳、传动轮、传动轴、进料斗及出料口,环形隔腔板将机壳内分为破碎腔和粉磨腔两部分,破碎腔内壁由衬板组成多边形结构,进料斗通过螺旋给料器与破碎腔相连,出料口与破碎腔顶部相通,出料口处安有分级叶轮叶片,破碎腔内的碗形破碎转子体设在环形隔腔板的空腔中,与动力轴固接,碗形破碎转子体表面设有击锤,碗形破碎转子体与环形隔腔板间留有间隙;粉磨腔内壁由上圆弧形衬板和下圆弧形衬板组成,凹圆环体叶轮转子设置在粉磨腔中部,与动力轴固接,凹圆环体叶轮转子上铸有放射状叶片,粉磨腔侧壁上开有给料口,介质料斗与给料口相连,粉磨介质(如钢球、砾石)从介质料斗、给料口进入粉磨腔,粉磨腔的上部与破碎腔相通,粉磨腔底部开有进风孔,进风孔与进风管连接,动力轴的下端通过传动轮与电动机相连。The centrifugal pulverizer of the present utility model includes a casing, a transmission wheel, a transmission shaft, a feed hopper and a discharge port. The lining plate forms a polygonal structure, the feeding hopper is connected to the crushing chamber through the screw feeder, the discharge port is connected to the top of the crushing chamber, and there are grading impeller blades installed at the discharge port, and the bowl-shaped crushing rotor body in the crushing chamber is arranged in an annular In the cavity of the compartment plate, it is fixedly connected with the power shaft. There is a hammer on the surface of the bowl-shaped crushing rotor body. There is a gap between the bowl-shaped crushing rotor body and the annular compartment plate; the inner wall of the grinding chamber is lined by an upper arc plate and the lower arc-shaped liner, the concave ring impeller rotor is set in the middle of the grinding chamber, and is fixedly connected with the power shaft, the concave ring impeller rotor is cast with radial blades, and the side wall of the grinding chamber is provided with The material hopper is connected with the feeding port, and the grinding medium (such as steel balls, gravel) enters the grinding chamber from the media hopper and the feeding port. The upper part of the grinding chamber communicates with the crushing chamber, and the bottom of the grinding chamber is opened with The air hole and the air inlet are connected with the air inlet pipe, and the lower end of the power shaft is connected with the motor through the transmission wheel.
本实用新型的离心粉磨机的工作原理是:物料由进料斗通过螺旋给料器送入破碎腔后,受到高速旋转的碗形破碎转子体上的击锤打击,并在离心力作用下斜向甩出,与破碎腔内壁的多边形衬板撞击,物料受到强力冲击,通过碰撞、反弹作用进行破碎,并在破碎腔中循环流动冲击,直至其粒度小于碗形破碎转子体与环形隔腔板间的间隙时,由间隙处下落至粉磨腔。粉磨腔中的介质(钢球)及物料在粉磨叶轮叶片作用下,受到离心力作用甩出,并沿粉磨腔内壁滑滚提升至某一高度后下落,与此同时,物料与介质受到粉磨转子的切向力作用下,还作切向运动,物料与介质的合成运动为三维螺旋运动,在此运动作用下,由破碎腔下落的小粒物料受到钢球的冲击、磨剥作用进一步粉碎。由于粉磨转子叶片的强烈搅动,介质在离心力及叶片切向力作用下,进行强制螺旋进动运动外,介质还有自转及与内壁的滑移、磨剥,钢球的抛落冲击及球与球之间的互相研磨,可将物料粉磨成纳米、亚纳米级微粉。磨好的微粉在进管风及进风孔的风力作用下,沿碗形破碎转子体与环形隔腔板间的间隙进入破碎腔,经分级叶轮叶片,从出料口排出机体外。The working principle of the centrifugal pulverizer of the utility model is: after the material is sent into the crushing cavity by the feeding hopper through the screw feeder, it is hit by the hammer on the bowl-shaped crushing rotor body rotating at high speed, and is obliquely crushed under the action of centrifugal force. The material is thrown out in the direction of the crushing chamber and collides with the polygonal liner on the inner wall of the crushing chamber. The material is strongly impacted and crushed through collision and rebound, and circulates and impacts in the crushing chamber until its particle size is smaller than that of the bowl-shaped crushing rotor body and the ring-shaped compartment plate. When there is a gap between them, it will drop from the gap to the grinding chamber. The media (steel balls) and materials in the grinding chamber are thrown out by the centrifugal force under the action of the blades of the grinding impeller, and slide and roll along the inner wall of the grinding chamber to a certain height and then fall down. At the same time, the materials and media are subjected to Under the action of the tangential force of the grinding rotor, it also makes a tangential movement, and the combined movement of the material and the medium is a three-dimensional spiral movement. smash. Due to the strong agitation of the grinding rotor blades, under the action of centrifugal force and tangential force of the blades, the medium undergoes forced helical precession movement, the medium also has self-rotation, slippage with the inner wall, grinding and peeling, and the impact of steel balls and balls Grinding with the ball can grind the material into nanometer and sub-nanometer micropowder. The finely ground fine powder enters the crushing cavity along the gap between the bowl-shaped crushing rotor body and the annular compartment plate under the action of the wind force of the inlet pipe and the air inlet hole, and is discharged out of the machine from the discharge port through the classifying impeller blades.
本实用新型的离心粉磨机是一种将破碎与粉磨有机地集合于一体的设备,可同时完成中、细碎、粗磨、细磨、选粉等五种生产过程,大大简化了破磨工艺流程,节约了设备、工业建筑投资,同时能降低能耗,其结构紧凑、维修方便。The centrifugal mill of the utility model is a kind of equipment that organically integrates crushing and grinding, and can simultaneously complete five production processes such as medium, fine crushing, coarse grinding, fine grinding, and powder selection, which greatly simplifies the process of crushing and grinding. The technological process saves investment in equipment and industrial buildings, and at the same time reduces energy consumption. It has a compact structure and is easy to maintain.
附图说明 Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式 Detailed ways
一种离心粉磨机,包括机壳1、传动轮2、动力轴17、进料斗9及出料口10,环形隔腔板16将机壳1内分为破碎腔13和粉磨腔6两部分,破碎腔13内壁由衬板12组成多边形结构,为便于加工,做成正多边形结构,进料斗9通过螺旋给料器8与破碎腔13相连,出料口10与破碎腔13顶部相通,出料口10处安有分级叶轮叶片11,破碎腔13内的碗形破碎转子体15设在环形隔腔板16的空腔中,与动力轴17固接,碗形破碎转子体16表面设有击锤14,碗形破碎转子体15与环形隔腔板16间留有间隙22;粉磨腔6内壁由上圆弧形衬板18和下圆弧形衬板21组成,凹圆环体叶轮转子19设置在粉磨腔6中部,与动力轴17固接,凹圆环体叶轮转子19上铸有放射状叶片,粉磨腔6侧壁上开有给料口,介质料斗7与给料口相连,粉磨介质5从介质料斗7、给料口进入粉磨腔6,粉磨腔6的上部与破碎腔13相通,粉磨腔6底部开有进风孔4,进风孔4与进风管3连接,动力轴17的下端通过传动轮2与电动机相连。A centrifugal pulverizer, comprising a casing 1, a
机器因故停车需重新启动时,由于粉磨腔中存有钢球、物料,凹圆环体叶轮转子19启动阻力大增,使机组难以启动,为此,粉磨腔6内壁的上圆弧形衬板18设计成块状拼接分体结构,其中有固定的和活动的,在机壳1外侧面设置滑座20,活动的上圆弧形衬板18,可抽出移至滑座20上。在机组停车前,活动的上圆弧形衬板18,抽出移至滑座20上,钢球在离心力作用下甩出,也存放在滑座20中,以减轻动力轴17的阻力;启动后,将活动的上圆弧形衬板18推回至原位,并将存放的钢球推入粉磨腔6中。When the machine stops for some reason and needs to be restarted, due to the presence of steel balls and materials in the grinding chamber, the starting resistance of the
Claims (4)
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CNU200820101757XU CN201168623Y (en) | 2008-03-21 | 2008-03-21 | centrifugal mill |
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CNU200820101757XU CN201168623Y (en) | 2008-03-21 | 2008-03-21 | centrifugal mill |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102814208A (en) * | 2012-08-20 | 2012-12-12 | 江苏中旗作物保护股份有限公司 | Grinding mill |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102814208A (en) * | 2012-08-20 | 2012-12-12 | 江苏中旗作物保护股份有限公司 | Grinding mill |
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Effective date of registration: 20090710 Address after: No. 101, Ziyang road in Nanchang city of Jiangxi province zip code: 330098 Co-patentee after: Jiangxi Transportation Engineering Group Co., Ltd. Patentee after: JiangXi BlueSky University Address before: No. 101, Ziyang road in Nanchang city of Jiangxi province zip code: 330098 Patentee before: Jiangxi University of Technology |
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Granted publication date: 20081224 Granted publication date: 20081224 Termination date: 20140321 |