The model utility content
The technical problems to be solved in the utility model is: overcome the deficiency that existing lever piston bucket type Automatic steam trap Trap can not regular event under High Temperature High Pressure, provide that a kind of operating range is big, a kind of lever piston bucket type high pressure steam drainage valve of the bivalve seat cut-off type of stability and good reliability, self-alignment, automatic closing, fixed support.Lever piston bucket type high pressure steam drainage valve, nominal pressure be PN420, Maximum allwable temperature TMA550 ℃, maximum pump discharge greater than 9000Kg/h, can satisfy the contour technical parameter Automatic steam trap Trap of the big discharge capacity of High Temperature High Pressure user usage requirement.
For solving the problems of the technologies described above, the utility model comprises valve body, valve gap, and its characteristics are: the profile of tooth sealing gasket is housed between valve body and the valve gap, adopts isometric stud bolt and nut fastening.Adopt the back welding that is threaded between little valve gap and the valve gap.Little valve gap is the cascade cavity, and an end chamber internal thread connects main valve seat, its other end chamber internal thread Connection Bracket.Fixing frame is a cavity, and its external diameter is equipped with rotating ring, and inner chamber is equipped with main valve plug.Guidance cap inner chamber is equipped with valve guide, and the valve guide inner chamber is equipped with auxiliary valve core.Secondary valve connecting rod is equipped with in the lower end of valve guide, by elastic cylindrical pin secondary valve connecting rod is connected with the guidance cap.With secondary valve connecting rod and the guidance cap-linking part main valve plug inner chamber of packing into.The other end of secondary valve connecting rod is by the gland hole, and gland adopts with fixing frame and is threaded.The other end of secondary valve connecting rod is connected with fixed pivot lever with bearing pin, and bearing pin I is fixed by cotter pin.Be arranged with two connecting plates respectively in the both sides of rotating ring, the connecting plate upper end is connected it by hexagon head bolt respectively with rotating ring, rotating ring is connected by screw with fixing frame, the connecting plate lower end is respectively equipped with the hole that cooperates with bearing pin II, bearing pin II is housed in the hole, and bearing pin II goes up symmetry long cover is housed, and short cover is equipped with in the centre, and, fix by cotter pin by two fixed pivot levers.The lower end of two identical fixed pivot levers is connected with the upper end of bolt by bearing pin III, and bearing pin is fixed by cotter pin.The lower end and the well-bucket of bolt are connected and fixed by locking nut, and the counterweight bucket is housed in the well-bucket.The upper end of fixed pivot lever is connected with the lower end of connecting plate by bearing pin II, is fixed by cotter pin.The downside of valve body is provided with the working medium inlet hole, in its base apertures Boilor check valve seat is housed, and employing is welded to connect, and is provided with blind hole in the Boilor check valve seat, and the lower side of blind hole communicates with the working medium inlet hole, in its hole steel ball is housed.The Boilor check valve seat upper side is arranged with the working medium exit orifice, and plug screw is housed above it, and employing is threaded and welds.The main valve plug inner chamber is a step through-hole, and 60 ° of taper hole transition are arranged between its macropore and the aperture, is processed into auxiliary-seat, and the auxiliary valve core top is 60 ° of conical surfaces.The main valve plug external diameter is step-like, and its little head end is 90 ° of conical surfaces.The main valve seat inner chamber is a step through-hole, and its small bore end is 90 ° of taper holes.Uniform aperture on the external diameter of little valve gap lower end communicates with the inner chamber of little valve gap.
The utility model can provide the big discharge capacity type mechanical steam valve of High Temperature High Pressure of a kind of PN420 (CL2500) to the user, satisfies the usage requirement of industries such as large-scale petroleum chemical industry, firepower to the high parameter Automatic steam trap Trap.Advantage is: can in time get rid of water of condensation, the steam leakage loss is little, Rate of load steam loss<2%.The operating pressure scope big (0.05~19.0MPaG), do not influence draining after the variation in pressure.Rate of back pressure>90% helps water of condensation and reclaims.The logical vapour aperture of design Φ 3mm is gone up on well-bucket top, can eliminate the stifled and steam vapour lock of air gas, is active in one's movements, reliably, and noise is little, long service life (greater than 16000 hours).Needn't adjust, installation and maintenance are convenient.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is the structure sectional view of a kind of lever piston bucket type high pressure steam drainage valve of the utility model.
Fig. 2 is the plan view of Fig. 1.
Fig. 3 is an A place enlarged view among Fig. 1.
Fig. 4 is the right elevation of Fig. 3.
Fig. 5 is the left view of Fig. 3.
Fig. 6 is a kind of lever piston bucket type high pressure steam drainage valve automatic closing system of the utility model schematic representation.
Fig. 7 is a kind of lever piston bucket type high pressure steam drainage valve of the utility model " back seal " schematic representation.
Fig. 8 is the schematic representation of the interior air of a kind of lever piston bucket type high pressure steam drainage valve cavity of the utility model, low-temperature condensate, steam, condensed water in high temperature.
Fig. 9 is the initial schematic representation of the utility model working principle.
Figure 10 closes main valve seat 25, auxiliary-seat (60 ° of taper hole places of main valve plug 23 inner chambers) view in the utility model working principle.
Figure 11 opens the auxiliary-seat view in the utility model working principle.
The hole of Figure 12 for opening main valve seat 25 in the utility model working principle enters new recurrent state schematic representation.
Embodiment
In Fig. 1,2,3,4,5: between valve body 1 and the valve gap 11 profile of tooth sealing gasket 10 is housed, adopts isometric stud 6 and nut 7 fastening.Valve body 1, valve gap 11 strength conditions are high pressure P N420 (CL2500), adopt the 15Cr1MoV forging, satisfy Automatic steam trap Trap in the safe handling requirement down of 550 ℃ of high temperature, high pressure (Maximum operating pressure 190MPaG).The wall thickness of valve body 1 and pressure rating meet the regulation of GB/T12224-2005 " steel valve fitness for purpose ", and SOCKET WELDING connects.Adopt the back welding that is threaded between little valve gap 24 and the valve gap 11.Little valve gap 24 is the cascade cavity, and uniform aperture 41 communicates with inner chamber on its lower end external diameter, and little valve gap 24 1 end chamber internal threads connect main valve seat 25, its other end chamber internal thread Connection Bracket 19.Fixing frame 19 is a cavity, and its external diameter is equipped with rotating ring 20, and inner chamber is equipped with main valve plug 23.Guidance cap 28 inner chambers are equipped with valve guide 27, valve guide 27 upper end external diameters are 60 ° of conical surfaces, valve guide 27 inner chambers are equipped with auxiliary valve core 26, secondary valve connecting rod 17 is equipped with in the lower end of valve guide 27, by elastic cylindrical pin 29 secondary valve connecting rod 17 is connected with guidance cap 28, with secondary valve connecting rod 17 and guidance cap 28 attachment portions main valve plug 23 inner chambers of packing into, main valve plug 23 inner chambers are step through-hole, 60 ° of taper hole transition are arranged between its macropore and the aperture, be processed into auxiliary-seat.Main valve plug 23 external diameters are step-like, and its microcephaly holds 40 to be 90 ° of conical surfaces.Main valve seat 25 inner chambers are step through-hole, and its small bore end 39 is 90 ° of taper holes.Main valve plug 23 microcephalies hold 90 ° of conical surfaces of 40 and 90 ° of taper holes of main valve seat 25 small bore end 39 to match, and its effect is: open or close main valve seat 25.Auxiliary valve core 26 tops are 60 ° of conical surfaces, match with 60 ° of taper holes of main valve plug 23 inner chambers, its effect is: open or close auxiliary-seat, utilize 60 ° of conical surface self-alignments, close two valve seat orifice automatically, make auxiliary valve core 26 in closing closed procedure, have buffer function, reduced the wearing and tearing of auxiliary valve core, auxiliary-seat, increased the service life.The other end of secondary valve connecting rod 17 is by gland 18 holes, and gland 18 adopts with fixing frame 19 and is threaded, and the other end of secondary valve connecting rod 17 is connected with fixed pivot lever 16 with bearing pin I 14, and bearing pin I 14 is fixing by cotter pin 15.Be arranged with two connecting plates 34 respectively in the both sides of rotating ring 20, connecting plate 34 upper ends are connected it by hexagon head bolt 22 respectively with rotating ring 20, rotating ring 20 is connected by screw 21 with fixing frame 19, connecting plate 34 lower ends are respectively equipped with the hole that cooperates with bearing pin II 30, bearing pin II 30 is housed in the hole, and symmetry is equipped with long cover 32 on the bearing pin II 30, and short cover 33 is equipped with in the centre, and by two fixed pivot levers 16, fixing by cotter pin 31.The lower end of two identical fixed pivot levers 16 is connected with the upper end of bolt 9 by bearing pin III 12, and bearing pin 12 is fixing by cotter pin 13, and the lower end of bolt 9 and well-bucket 5 are connected and fixed by locking nut 8.The weight of well-bucket 5 is 2200 ± 130 grams, size Φ 132X360 X1 (wall thickness) * 3 (top thickness), unit is mm, be to utilize the torque equilibrium equation formula to calculate to select well-bucket weight and size, the secondary valve opening Φ of adapted 1.5mm again, main valve hole Φ 6mm, lever ratio 39mm/13.5mm, filling the vapour height in the moment equilibrium state well-bucket under Maximum differential pressure 19.0MPaG is 149mm, filling the vapour height in the moment equilibrium state well-bucket under Minimum differntial pressure 0.05MPaG is 174mm, filling vapour height allowance is 182mm, can guarantee drain valve switch motion normal reliable in 0.05~19.0MPaG operating pressure differential scope.Its effect is: employing is grown, heavier well-bucket cooperates the opening force that compares and recently increase than the big piston area valve than big lever.Counterweight bucket 36 is housed in the well-bucket 5, and its effect is: the weight according to different pressures utilization increase and decrease counterweight bucket 36 comes the weight of balance well-bucket 5 to make it to reach equalising torque.Well-bucket 5 tops are provided with aperture 37, and the aperture is Φ 3mm, and its effect is: can eliminate the stifled and steam vapour lock of air gas.The upper end of fixed pivot lever 16 is connected with the lower end of connecting plate 34 by bearing pin II 30, and is fixing by cotter pin 31.The downside of valve body 1 is provided with working medium inlet hole 35, and Boilor check valve seat 2 is housed in its base apertures, and employing is welded to connect.Be provided with the step blind hole in the Boilor check valve seat 2, steel ball 3 is housed in the upper end hole of blind hole, its aperture and steel ball are movingly, and effect is: with Boilor check valve seat 2 sealings, prevent the working medium backflow when steel ball 3 is fallen.The lower side of blind hole communicates with working medium inlet hole 35, its aperture is less than steel ball size, Boilor check valve seat 2 upper sides are arranged with 4 working medium exit orifices 38, its effect is: avoid the working medium of high temperature, high pressure directly to impact well-bucket 5, plug screw 4 is housed above the upper end hole of blind hole, and employing is threaded and welds.
The utility model working principle is such: work as lever piston bucket type high pressure steam drainage valve, be installed on the pipeline after, start working automatically as Fig. 9,10,11,12 signal.When steam passes through working medium inlet hole 35, enter Boilor check valve seat 2, back down steel ball 3, this moment, well-bucket 5 was in the bottom of valve body 1, and main valve seat 25 is opening state, and low-temperature condensate discharges rapidly, meanwhile discharged air (seeing accompanying drawing 9).When low-temperature condensate drains soon, steam is full of well-bucket 5 inner chambers, after well-bucket 5 inner chamber tops are filled the vapour height and are surpassed that the equalising torque attitude is required and fill the vapour height, the suffered buoyancy of well-bucket 5 is greater than gravity, well-bucket 5 quickens to rise, driving fixed pivot lever 16 driving auxiliary valve cores 26 moves upward, behind the 60 ° of conical surface Contact Pair valve seat of valve guide 27 tops, at this moment auxiliary valve core 26 is the 0.9mm stroke from closed position, glade plane space is 0.4mm, auxiliary valve core 26 under the effect of pressure medium, utilizes 60 ° of conical surface self-alignments in adsorption force that condensed water in high temperature flows out at a high speed and valve body 1 under the effect of inertia that moves upward, automatically close the hole of auxiliary-seat, promoting main valve plug 23 simultaneously closes with main valve seat 25, valve is closed condition, and steel ball 3 falls and Boilor check valve seat 2 sealings, (seeing accompanying drawing 10).Along with well-bucket 5 inner chamber steam reduce, buoyancy descends and sinks, at this moment auxiliary-seat a (60 ° of taper holes of main valve plug 23 inner chambers are auxiliary-seat) opens, and main valve seat 25 is still closed under the pressure of the c of cylinder chamber (main valve plug 23 inner chamber macropores), and valve is little displacement condition (seeing accompanying drawing 11).Along with well-bucket 5 steam inside reduce, condensed water in high temperature increases, and buoyancy reduces and sinks.Back seal b (gland 18 tops are close in the major diameter bottom surface of secondary valve connecting rod 17) closes (see figure 7), aperture 41 on the little valve gap 24 communicates with the c of cylinder chamber (main valve plug 23 inner chamber macropores) at this moment, make main valve plug 23 tops be in the effect of vapor pressure and sink, open main valve seat 25 holes, steel ball 3 rises and opens Boilor check valve seat 2, valve is in big displacement condition, enters new circulation work automatically (seeing accompanying drawing 12).
In sum: the utility model employing working medium substantially horizontal is advanced from valve body 1 downside water inlet 35, the angie type housing of the direction discharge straight up from valve gap top, has made things convenient for user's pipe arrangement to install.Utilize 60 ° of conical surface self-alignments, close two valve seat orifice automatically, the automatic closing system (see figure 6) is the error of compensating lever mechanism generation automatically, the rigid collision that produces when avoiding closing, make auxiliary valve core 26 in closing closed procedure, have buffer function, reduced the wearing and tearing of auxiliary valve core 26, auxiliary-seat, increased the service life, drain valve has been used close after initial stage and the wearing and tearing all very reliable, and switch motion is very sensitive, at pressure reduction less than also can regular event under the 0.01MPaG.
Plunger designs becomes the new piston mechanism of leading type, makes piston two-way lifting surface area ratio greater than 80, and the valve opening force that increases valve is more than 80 times.Well-bucket weight and size should satisfy fills the vapour height in the moment equilibrium state well-bucket and is not less than 140mm under Maximum differential pressure, fill vapour height allowance and be not less than 180mm in Minimum differntial pressure 0.05MPaG equalising torque attitude well-bucket.And the piston area that adopts in the utility model ratio is (56
2-6
2)/6
2=86.1, therefore increasing the main valve plug valve opening force reaches 86 times, has guaranteed that the drain valve action is normal under operating pressure differential 19MPaG high parameter, the reliability height.The weight of well-bucket 5 is 2200 ± 130 grams, size Φ 132X360X1 (wall thickness) * 3 (top thickness), unit is mm, be to utilize the torque equilibrium equation formula to calculate to select well-bucket weight and size, the secondary valve opening Φ of adapted 1.5mm again, main valve hole Φ 6mm, lever ratio 39mm/13.5mm, filling the vapour height in the moment equilibrium state well-bucket under Maximum differential pressure 19.0MPaG is 149mm, filling the vapour height in the moment equilibrium state well-bucket under Minimum differntial pressure 0.05MPaG is 174mm, filling vapour height allowance is 182mm, can guarantee drain valve switch motion normal reliable in 0.05~19.0MPaG operating pressure differential scope.Uncovered downward float (being well-bucket 5) is the dynamical element of this Automatic steam trap Trap, long, the heavier well-bucket of employing cooperates than the big lever ratio with than the opening force of big piston area ratio with the increase valve, satisfies the high technology parameter request of high temperature, high-pressure large-displacement Automatic steam trap Trap.