CN201156469Y - Magnetic product dipole radial mold - Google Patents

Magnetic product dipole radial mold Download PDF

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Publication number
CN201156469Y
CN201156469Y CNU2008200838165U CN200820083816U CN201156469Y CN 201156469 Y CN201156469 Y CN 201156469Y CN U2008200838165 U CNU2008200838165 U CN U2008200838165U CN 200820083816 U CN200820083816 U CN 200820083816U CN 201156469 Y CN201156469 Y CN 201156469Y
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iron core
magnetic
inductive block
magnetic inductive
block
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任赤平
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Hengdian Group DMEGC Magnetics Co Ltd
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Hengdian Group DMEGC Magnetics Co Ltd
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Abstract

本实用新型涉及一种磁性产品二极径向模具,属于模具制造的技术领域。它包括芯子、上模、下模、与芯子同轴的凹模及凹模外围的凹模套,左导磁块和右导磁块对称于芯子直径设置,左导磁块的内端和右导磁块的内端与凹模套接触,左导磁块的外端和右导磁块的外端分别与左铁芯的内端及右铁芯的内端接触,左铁芯及右铁芯圆周分别绕设左线圈和右线圈,在左铁芯的外端及右铁芯的外端分别设有左压块和右压块,所述左导磁块和右导磁块的水平截面呈等腰梯形,左导磁块和右导磁块呈内端小外端大。它可有效防止产品开裂,提高了产品质量并降低了生产成本,解决了现有技术存在的产品容易发生开裂,影响了产品质量,导致产品生产成本较高等问题。

Figure 200820083816

The utility model relates to a two-pole radial mold for magnetic products, which belongs to the technical field of mold manufacturing. It includes a core, an upper mold, a lower mold, a die coaxial with the core, and a die sleeve around the die. The left magnetic block and the right magnetic block are arranged symmetrically to the diameter of the core. The inner part of the left magnetic block The inner end of the end and the right magnetic block is in contact with the die sleeve, the outer end of the left magnetic block and the outer end of the right magnetic block are respectively in contact with the inner end of the left iron core and the inner end of the right iron core, and the left iron core and the circumference of the right iron core are respectively wound with a left coil and a right coil, and a left pressing block and a right pressing block are respectively arranged at the outer end of the left iron core and the outer end of the right iron core, and the left magnetic conducting block and the right magnetic conducting block The horizontal cross-section is an isosceles trapezoid, and the left magnetic block and the right magnetic block are small at the inner end and large at the outer end. It can effectively prevent product cracking, improve product quality and reduce production cost, and solve the problems in the prior art that products are prone to cracking, affect product quality, and cause high product production cost.

Figure 200820083816

Description

磁性产品二极径向模具 Magnetic product dipole radial mold

技术领域 technical field

本实用新型涉及一种磁性产品二极径向模具,属于模具制造的技术领域。The utility model relates to a two-pole radial mold for magnetic products, which belongs to the technical field of mold manufacturing.

技术背景technical background

现有技术中,生产二极径向环形磁性产品时,多采用平行的磁场对产品进行充磁,如图1所示,该种磁场分布的产品极易在水平磁场的两侧即P点形成应力集中,产品在该处极易发生严重开裂现象,影响了产品的质量,导致了产品生产成本较高。In the prior art, when producing two-pole radial annular magnetic products, a parallel magnetic field is often used to magnetize the product. As shown in Figure 1, products with such a magnetic field distribution are very easy to form on both sides of the horizontal magnetic field, that is, point P. Stress concentration, the product is prone to severe cracking at this place, which affects the quality of the product and leads to higher production costs.

发明内容 Contents of the invention

本实用新型目的在于提供一种可有效防止产品开裂,提高了产品质量并降低了生产成本的磁性产品二极径向模具,解决了现有技术存在的产品容易发生开裂,影响了产品质量,导致产品生产成本较高等问题。The purpose of the utility model is to provide a two-pole radial mold for magnetic products that can effectively prevent product cracking, improve product quality and reduce production costs, which solves the problem that products in the prior art are prone to cracking, which affects product quality and leads to Higher production costs and other issues.

本实用新型的上述技术目的主要是通过以下技术方案解决的:它包括芯子、上模、下模、与芯子同轴的凹模及凹模外围的凹模套,左导磁块和右导磁块对称于芯子直径设置,左导磁块的内端和右导磁块的内端与凹模套接触,左导磁块的外端和右导磁块的外端分别与左铁芯的内端及右铁芯的内端接触,左铁芯及右铁芯圆周分别绕设左线圈和右线圈,在左铁芯的外端及右铁芯的外端分别设有左压块和右压块,所述左导磁块和右导磁块的水平截面呈等腰梯形,左导磁块和右导磁块呈内端小外端大。采用水平截面为等腰梯形的导磁块改变了充磁磁场两侧磁力线的方向,使充磁磁场两侧的磁力线呈弯曲状态,以避免产品两侧形成应力过于集中的情况,从而有效减少了产品开裂现象,提高了产品质量,进而降低了产品的生产成本。The above-mentioned technical purpose of the utility model is mainly solved by the following technical solutions: it includes a core, an upper die, a lower die, a die coaxial with the core and a die sleeve on the periphery of the die, the left magnetic block and the right The magnetic block is arranged symmetrically to the diameter of the core, the inner end of the left magnetic block and the inner end of the right magnetic block are in contact with the die sleeve, the outer ends of the left magnetic block and the outer end of the right magnetic block are respectively in contact with the left iron The inner end of the core and the inner end of the right iron core are in contact, the left and right iron cores are respectively wound with a left coil and a right coil, and a left pressing block is respectively arranged at the outer end of the left iron core and the outer end of the right iron core and the right pressure block, the horizontal section of the left magnetic conduction block and the right magnetic conduction block is an isosceles trapezoid, and the left magnetic conduction block and the right magnetic conduction block have a small inner end and a large outer end. The use of a magnetic block with an isosceles trapezoidal horizontal section changes the direction of the magnetic force lines on both sides of the magnetizing magnetic field, making the magnetic force lines on both sides of the magnetizing magnetic field in a curved state, so as to avoid the excessive concentration of stress on both sides of the product, thus effectively reducing the The product cracking phenomenon improves the product quality and reduces the production cost of the product.

作为优选,所述左导磁块和右导磁块的水平截面两侧边的夹角为70°-90°。合理地控制左导磁块和右导磁块水平截面两侧边之间的夹角可有效地改变充磁磁场两侧的磁力线方向,以克服应力集中的情况。Preferably, the included angle between the two sides of the horizontal cross section of the left magnetic permeable block and the right magnetic permeable block is 70°-90°. Reasonable control of the angle between the two sides of the horizontal section of the left and right magnetic permeable blocks can effectively change the direction of the magnetic force lines on both sides of the magnetizing magnetic field to overcome the stress concentration.

作为优选,所述左导磁块和右导磁块的水平截面的中线与左铁芯及右铁芯的轴线重合,从而使充磁磁场对产品的对称充磁。Preferably, the centerlines of the horizontal sections of the left and right magnetic permeable blocks coincide with the axes of the left iron core and the right iron core, so that the magnetizing magnetic field can magnetize the product symmetrically.

作为优选,所述左导磁块及右导磁块的外端面水平宽度小于左右铁芯的直径,左导磁块及右导磁块的内端面水平宽度小于凹模的内径。Preferably, the horizontal width of the outer end surfaces of the left and right magnetic permeable blocks is smaller than the diameters of the left and right iron cores, and the horizontal width of the inner end surfaces of the left and right magnetic permeable blocks is smaller than the inner diameter of the die.

因此,本实用新型具有可有效防止产品开裂,提高了产品质量并降低了生产成本等特点。Therefore, the utility model has the characteristics of effectively preventing product cracking, improving product quality and reducing production cost.

附图说明 Description of drawings

图1是现有技术中二极径向产品磁力线示意图;Fig. 1 is a schematic diagram of the magnetic lines of force of a two-pole radial product in the prior art;

图2是本实用新型的一种结构示意图;Fig. 2 is a kind of structural representation of the utility model;

图3是图2的A-A视图;Fig. 3 is the A-A view of Fig. 2;

图4是采用本实用新型模具生产的二极径向产品磁力线示意图。Fig. 4 is a schematic diagram of the magnetic force lines of the two-pole radial product produced by the mold of the utility model.

具体实施方式 Detailed ways

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例1:如图2和图3所示,包括芯子1、上模2、下模3、与芯子1同轴的凹模4及凹模4外围的凹模套5,左导磁块6和右导磁块7对称于芯子1直径设置,左导磁块6的内端和右导磁块7的内端与凹模套5接触,左导磁块6的外端和右导磁块7的外端分别与左铁芯8的内端及右铁芯9的内端接触,左铁芯8及右铁芯9圆周分别绕设左线圈10和右线圈11,在左铁芯8的外端及右铁芯9的外端分别设有左压块12和右压块13。左导磁块6和右导磁块7的水平截面呈等腰梯形,左导磁块6和右导磁块7呈内端小外端大,左导磁块6和右导磁块7的水平截面两侧边的夹角β为70°,左导磁块6和右导磁块7的水平截面的中线与左铁芯及右铁芯的轴线重合;左导磁块6及右导磁块7的外端面水平宽度略小于左右铁芯的直径,左导磁块及右导磁块的内端面水平宽度略小于凹模的内径。Embodiment 1: As shown in Figure 2 and Figure 3, it includes a core 1, an upper mold 2, a lower mold 3, a die 4 coaxial with the core 1, and a die sleeve 5 around the die 4, and the left magnetic The block 6 and the right magnetic block 7 are arranged symmetrically to the diameter of the core 1, the inner end of the left magnetic block 6 and the inner end of the right magnetic block 7 are in contact with the die cover 5, the outer end of the left magnetic block 6 and the right The outer end of the magnetic permeable block 7 contacts with the inner end of the left iron core 8 and the inner end of the right iron core 9 respectively, and the left iron core 8 and the right iron core 9 circumferences are respectively wound with a left coil 10 and a right coil 11. The outer end of the core 8 and the outer end of the right iron core 9 are respectively provided with a left pressing block 12 and a right pressing block 13 . The horizontal section of the left magnetic conduction block 6 and the right magnetic conduction block 7 is an isosceles trapezoid, and the left magnetic conduction block 6 and the right magnetic conduction block 7 are small in the inner end and the outer end is large, and the left magnetic conduction block 6 and the right magnetic conduction block 7 The angle β between the two sides of the horizontal section is 70°, and the center line of the horizontal section of the left magnetic block 6 and the right magnetic block 7 coincides with the axis of the left iron core and the right iron core; the left magnetic block 6 and the right magnetic block The horizontal width of the outer end face of block 7 is slightly less than the diameter of the left and right iron cores, and the horizontal width of the inner end face of the left magnetic conduction block and the right magnetic conduction block is slightly smaller than the inner diameter of the die.

如图4所示,采用水平截面为等腰梯形的导磁块改变了充磁磁场两侧磁力线的方向,使充磁磁场两侧的磁力线呈弯曲状态,以避免产品两侧形成应力过于集中的情况,从而有效减少了产品开裂现象,提高了产品质量,进而降低了产品的生产成本。As shown in Figure 4, the direction of the magnetic force lines on both sides of the magnetizing magnetic field is changed by using a magnetic block with an isosceles trapezoidal horizontal section, so that the magnetic force lines on both sides of the magnetizing magnetic field are in a curved state, so as to avoid the formation of excessively concentrated stress on both sides of the product. situation, thereby effectively reducing product cracking, improving product quality, and reducing product production costs.

Claims (4)

1, a kind of magnetic product two utmost point radial dies, comprise fuse, patrix, counterdie, with the coaxial die of fuse and the die case of die periphery, left side magnetic inductive block and right magnetic inductive block are symmetrical in the setting of fuse diameter, the inner of left side magnetic inductive block and the inner of right magnetic inductive block contact with die case, the outer end of outer end of magnetic inductive block, a left side and right magnetic inductive block respectively with the interior end in contact of the inner and right iron core of left iron core, left iron core and right iron core circumference be winding left coil and right coil respectively, be respectively equipped with left briquetting and right briquetting in the outer end of left iron core and the outer end of right iron core, it is characterized in that: the horizontal cross-section of described left magnetic inductive block and right magnetic inductive block is isosceles trapezoid, and it is big that left magnetic inductive block and right magnetic inductive block are inner little outer end.
2, magnetic product two utmost point radial dies according to claim 1, the angle that it is characterized in that the horizontal cross-section dual-side of described left magnetic inductive block and right magnetic inductive block is 70 °-90 °.
3, magnetic product two utmost point radial dies according to claim 1 and 2 is characterized in that the center line of horizontal cross-section of described left magnetic inductive block and right magnetic inductive block and the dead in line of left iron core and right iron core.
4, magnetic product two utmost point radial dies according to claim 1 and 2, it is characterized in that the diameter of the outer face horizontal width of described left magnetic inductive block and right magnetic inductive block less than left and right sides iron core, the inner face horizontal width of left magnetic inductive block and right magnetic inductive block is less than the internal diameter of die.
CNU2008200838165U 2008-02-29 2008-02-29 Magnetic product dipole radial mold Expired - Fee Related CN201156469Y (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111376388A (en) * 2019-10-28 2020-07-07 横店集团东磁股份有限公司 A molding die for improving the magnetic properties of permanent magnet ferrite dipole radial magnetic ring

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111376388A (en) * 2019-10-28 2020-07-07 横店集团东磁股份有限公司 A molding die for improving the magnetic properties of permanent magnet ferrite dipole radial magnetic ring
CN111376388B (en) * 2019-10-28 2021-08-20 横店集团东磁股份有限公司 A molding die for improving the magnetic properties of permanent magnet ferrite dipole radial magnetic ring

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20081126

Termination date: 20160229

CF01 Termination of patent right due to non-payment of annual fee