CN201136946Y - Shearing device of circular knitting towel knitting machine - Google Patents
Shearing device of circular knitting towel knitting machine Download PDFInfo
- Publication number
- CN201136946Y CN201136946Y CNU2007200975327U CN200720097532U CN201136946Y CN 201136946 Y CN201136946 Y CN 201136946Y CN U2007200975327 U CNU2007200975327 U CN U2007200975327U CN 200720097532 U CN200720097532 U CN 200720097532U CN 201136946 Y CN201136946 Y CN 201136946Y
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- needle
- knitting
- yarn
- looped pile
- cut
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- 238000009940 knitting Methods 0.000 title claims abstract description 43
- 238000010008 shearing Methods 0.000 title claims abstract description 29
- 239000004744 fabric Substances 0.000 claims abstract description 14
- 241001494479 Pecora Species 0.000 claims 2
- 238000009954 braiding Methods 0.000 claims 1
- 238000009945 crocheting Methods 0.000 claims 1
- 210000004209 hair Anatomy 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/12—Circular knitting machines with independently-movable needles with provision for incorporating pile threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/02—Knitting tools or instruments not provided for in group D04B15/00 or D04B27/00
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种剪毛装置,尤其涉及一种使针织毛巾布与剪毛作业能一并完成,提高针织机工作效率的圆编毛巾针织机的剪毛装置。The utility model relates to a shearing device, in particular to a shearing device of a circular knitting towel knitting machine, which enables the knitting terry cloth and shearing operations to be completed together and improves the working efficiency of the knitting machine.
背景技术Background technique
一般毛巾布的剪毛作业通常是先于圆编毛巾针织机上针织成毛巾布后,再将布料置于另一剪毛机来进行剪毛作业,此种作业方式不但麻烦、效率低,且于剪毛过程时是将毛圈组织的顶端部分剪除(请参阅图7-2),不但造成材料的损耗,而且还须剪修多次毛后才能达到毛圈立毛等长的整齐效果,因而成本太高,很不理想。Generally, the shearing operation of terry cloth is usually first knitted into terry cloth on a circular knitting machine, and then the cloth is placed on another shearing machine for shearing operation. This operation method is not only cumbersome, but also inefficient. It is to cut off the top part of the pile weave (please refer to Figure 7-2), which not only causes material loss, but also needs to be trimmed many times to achieve the neat effect of pile piles with the same length, so the cost is too high and it is very expensive. not ideal.
因此,有业者为了改进以上缺点,遂开发能于针织毛巾布的同时一并进行剪毛作业的机台,例如中国台湾新型专利公告第208294号,其是于起毛针的凹槽下方设有一斜面的刀刃,借由起毛针上升与织针钩纱编织一新毛圈的同时,利用其刀刃将凹槽下方的旧毛圈切断,而达到剪毛的目的,此种方式虽然能达到剪毛的效果,然而纱线有一定的韧度,于操作时容易产生刀刃的磨损,无法长时间使用得经常更换,也有业者开发于生克片槽内置入两片前端一弯一直结构不同的生克片,例如中国台湾新型专利公告第235625号专利,其是利用两片生克片前进压纱的同时,以夹铡的方式将起毛针上的旧毛圈切断,以达到剪毛的目的,此种结构虽然也能达到剪毛的效果,然因其要于一生克片槽内依序置入两不同结构的生克片,故于针织布料前的前置作业非常麻烦,且因生克片的精度控制不易及其结构上较为复杂,容易造成故障或无法完全切断“漏剪”的长短毛。Therefore, in order to improve the above shortcomings, some people in the industry have developed a machine that can perform shearing operations while knitting terry cloth. For example, China Taiwan New Patent Announcement No. 208294, it is provided with an inclined plane below the groove of the raising needle. The knife blade cuts off the old loop under the groove while the raising needle rises and the knitting needle hooks the yarn to weave a new loop, so as to achieve the purpose of shearing. Although this method can achieve the effect of shearing, however The yarn has a certain degree of toughness, and it is easy to wear the blade during operation, so it cannot be replaced frequently after long-term use. There are also some manufacturers who have developed two pieces of sliver sheets with different structures, such as China Taiwan New Patent Announcement No. 235625 patent, it is to utilize two raw gram sheets to advance and press the yarn while cutting off the old loops on the raising needles in the mode of clipping, to achieve the purpose of shearing, although this kind of structure is also It can achieve the effect of shearing, but because two different structures of sliver have to be placed in the sliver slot sequentially, the pre-work before knitting fabric is very troublesome, and the precision control of the sliver is difficult and timely. Its structure is relatively complicated, which is easy to cause failure or cannot completely cut off the long and short hairs that have been "missed".
实用新型内容Utility model content
本实用新型所要解决的主要技术问题在于,克服现有技术存在的上述缺陷,而提供一种圆编毛巾针织机的剪毛装置,借由织针钩拉纱线于起毛针凹槽内编织一毛圈后,令起毛针下降以其凹槽将毛圈下拉,再使切纱刀前进穿入起毛针的切毛口内,进而将毛圈切断,以达到剪毛的目的。The main technical problem to be solved by the utility model is to overcome the above-mentioned defects existing in the prior art, and provide a shearing device of a circular knitting towel knitting machine. After looping, the raising needle is lowered to pull down the loop with its groove, and then the yarn cutter is advanced to penetrate into the cutting opening of the raising needle, and then the loop is cut off to achieve the purpose of shearing.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种圆编毛巾针织机的剪毛装置,其特征在于生克片的前端设有较薄的刀刃使形成一切纱刀,并于起毛针顶部适当位置处开设一贯穿的切毛口,当织针钩拉纱线编织毛巾布面时,会于起毛针的凹槽内形成一毛圈,再令切纱刀前进使其刀刃穿入起毛针的切毛口内,同时切断起毛针上的毛圈纱线,使达到织针钩编织出毛圈布面与剪毛一并作业完成的动作。A shearing device of a circular knitting towel knitting machine, characterized in that the front end of the raw gram sheet is provided with a thinner blade to form a cutting knife, and a through cutting hole is set at a proper position on the top of the raising needle, when the knitting needle When the hook pulls the yarn to weave the terry cloth surface, a terry loop will be formed in the groove of the raising needle, and then the yarn cutter is advanced so that the blade penetrates into the burr opening of the raising needle, and the loop yarn on the raising needle is cut off at the same time thread, so that the knitting needle and hook can weave the terry cloth surface and shear the wool together.
前述的圆编毛巾针织机的剪毛装置,其中切纱刀的刀刃角度,采用垂直90度的设计为较佳的实施角度。In the shearing device of the aforementioned circular knitting towel knitting machine, the blade angle of the yarn cutter is designed to be 90 degrees vertically, which is a better implementation angle.
与现有的技术比较,本实用新型的有益效果在于,结构简单,操作时较不会产生故障,且能轻易的将毛圈切断,不会造成零件的磨损,使针织毛巾布与剪毛作业能一并完成,提高了针织机的工作效率。Compared with the existing technology, the beneficial effect of the utility model is that the structure is simple, and there will be less failure during operation, and the terry can be easily cut off without causing wear and tear on the parts, so that the knitting terry cloth and shearing operations can be Complete together, improve the working efficiency of the knitting machine.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型圆编毛巾针织机的剖面图。Fig. 1 is a sectional view of the utility model circular knitting towel knitting machine.
图2是本实用新型切纱刀与起毛针上端部分结构的立体示意图。Fig. 2 is a three-dimensional schematic diagram of the structure of the upper end of the yarn cutter and the raising needle of the utility model.
图3是本实用新型切纱刀、起毛针与织针的相互关系位置示意图。Fig. 3 is a schematic diagram of the relative positions of the yarn cutter, the raising needle and the knitting needle of the utility model.
图4-6是本实用新型圆编毛巾针织机进行织纱成毛圈与剪毛作业的动作示意图。Fig. 4-6 is the schematic diagram of the actions of the circular knitting towel knitting machine of the present invention for weaving yarn into loops and shearing.
图7-1是本实用新型毛圈经剪毛前、后的比较示意图。Fig. 7-1 is a comparative schematic diagram of the loops of the utility model before and after shearing.
图7-2是公知二段程序剪毛作业的毛圈剪毛前、后的比较示意图。Fig. 7-2 is a comparison schematic diagram before and after loop shearing of the known two-stage program shearing operation.
附图标记说明:Explanation of reference signs:
1-切纱刀 11-刀刃1-yarn cutting knife 11-blade
2-起毛针 21-切毛口2- Raising needle 21-Cutting mouth
22-针鼻 23-凹槽22-needle nose 23-groove
3-织针 4-上三角3-knitting needle 4-upper triangle
5-下三角 6-切纱刀三角5-Lower triangle 6-Cutter triangle
71-上针筒 72-下针筒71-upper syringe 72-lower syringe
8-生克筒 9-纱嘴8-Shengke tube 9-Yarn feeder
具体实施方式Detailed ways
请参阅图1-3,本实用新型的基本构件与一般的圆编毛巾针织机相同,主要是于该切纱刀1的前端设一较薄的刀刃11,将多个切纱刀1分别置入于生克筒8的槽内,而其动作轨迹则受切纱刀三角6所控制,该起毛针2是于其顶端适当位置处开设有一贯穿的切毛口21,将多个起毛针2分别置入于下针筒72的槽内,其动作轨迹则受下三角5所控制,多个织针3则分别置入于上针筒71的槽内,其动作轨迹同样受上三角4所控制。Please refer to Fig. 1-3, the basic components of the utility model are the same as those of a general circular knitting towel knitting machine. It enters the groove of the
借由上述的构件,请参阅4-6,当起毛针2上升时,该织针3则前进钩拉毛纱与底纱进行编织动作,会于起毛针2的凹槽23内形成一毛圈,此时令起毛针2下降借由其凹槽23上缘将毛圈下拉,使毛圈紧实,再令切纱刀1前进以其刀刃11穿入起毛针1的切毛口21内,进而将毛圈切断,而完成剪毛动作,如此重复动作即可将织针3钩编织出毛圈布面与剪毛作业一并完成。With the above-mentioned components, please refer to 4-6. When the raising
值得一提的是,本实用新型装置于起毛针2借由其凹槽23上缘将毛圈下拉时,毛圈的纱线是绷紧于切毛21的端面,因此,当切纱刀1的刀刃11碰触到毛圈时,即可省力轻易的将毛圈切断,较不会使切纱刀1的刀刃11磨损,假使由于经久使用而使刀刃11不锋利时可拆下重磨刀刃11口,因此可反复使用,而不用经常更换切纱刀1适合长期性的操作使用,且其毛圈切断整齐、等长,能使布面平整、漂亮(请参阅图7-1),更不会造成一般以剪毛机进行剪毛后的材料耗损。It is worth mentioning that, when the utility model device pulls down the pile loop by the upper edge of the raising
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.
综上所述,本实用新型在结构设计、使用实用性及成本效益上,完全符合产业发展所需,且所揭示的结构亦是具有前所未有的创新构造,具有新颖性、创造性、实用性,符合有关新型专利要件的规定,故依法提起申请。In summary, the utility model fully meets the needs of industrial development in terms of structural design, practicability and cost-effectiveness, and the disclosed structure also has an unprecedented innovative structure, novelty, creativity and practicability, and meets the needs of industrial development. According to the requirements of the new patent requirements, the application is filed in accordance with the law.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200975327U CN201136946Y (en) | 2007-11-07 | 2007-11-07 | Shearing device of circular knitting towel knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200975327U CN201136946Y (en) | 2007-11-07 | 2007-11-07 | Shearing device of circular knitting towel knitting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201136946Y true CN201136946Y (en) | 2008-10-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200975327U Expired - Fee Related CN201136946Y (en) | 2007-11-07 | 2007-11-07 | Shearing device of circular knitting towel knitting machine |
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| Country | Link |
|---|---|
| CN (1) | CN201136946Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2949798A1 (en) | 2014-05-27 | 2015-12-02 | Pai Lung Machinery Mill Co., Ltd. | Circular knitting machine comprising a loop cutting apparatus |
| US9890486B2 (en) | 2014-05-19 | 2018-02-13 | Pai Lung Machinery Mill Co., Ltd. | Loop cutting apparatus for circular knitting machines |
| JP7442005B1 (en) | 2023-07-13 | 2024-03-01 | 佰龍機械廠股▲ふん▼有限公司 | Circular knitting machine for knitting pile knitting with narrow needle pitch |
| EP4491783A1 (en) * | 2023-07-14 | 2025-01-15 | Pai Lung Machinery Mill Co., Ltd. | Circular knitting machine for knitting pile fabric with short stitch length |
-
2007
- 2007-11-07 CN CNU2007200975327U patent/CN201136946Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9890486B2 (en) | 2014-05-19 | 2018-02-13 | Pai Lung Machinery Mill Co., Ltd. | Loop cutting apparatus for circular knitting machines |
| EP2949798A1 (en) | 2014-05-27 | 2015-12-02 | Pai Lung Machinery Mill Co., Ltd. | Circular knitting machine comprising a loop cutting apparatus |
| JP7442005B1 (en) | 2023-07-13 | 2024-03-01 | 佰龍機械廠股▲ふん▼有限公司 | Circular knitting machine for knitting pile knitting with narrow needle pitch |
| EP4491783A1 (en) * | 2023-07-14 | 2025-01-15 | Pai Lung Machinery Mill Co., Ltd. | Circular knitting machine for knitting pile fabric with short stitch length |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081022 Termination date: 20091207 |