CN201120560Y - Positioning fixture - Google Patents

Positioning fixture Download PDF

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Publication number
CN201120560Y
CN201120560Y CNU2007201711519U CN200720171151U CN201120560Y CN 201120560 Y CN201120560 Y CN 201120560Y CN U2007201711519 U CNU2007201711519 U CN U2007201711519U CN 200720171151 U CN200720171151 U CN 200720171151U CN 201120560 Y CN201120560 Y CN 201120560Y
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plate
fixing plate
lower fixing
acupuncture point
groove
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CNU2007201711519U
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Chinese (zh)
Inventor
安振华
王家军
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BYD Co Ltd
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BYD Co Ltd
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Abstract

本实用新型公开了一种定位治具,包括用于固定工件的穴位板、上固定板和下固定板,该上固定板和穴位板可装配地连接为一体,该下固定板固定安装在加工设备的工作台上,该上固定板的底面设置有凸楞,下固定板的顶面设置有凹槽,通过所述凸楞和凹槽实现上、下固定板间的定位。使用该定位治具能省去每次更换工件后就需要进行对刀、分中等工序,极大地提高了生产效率。

Figure 200720171151

The utility model discloses a positioning fixture, which comprises an acupuncture point plate for fixing workpieces, an upper fixing plate and a lower fixing plate, the upper fixing plate and the acupuncture point plate can be assembled and connected as one, and the lower fixing plate is fixedly installed in the processing On the working table of the equipment, the bottom surface of the upper fixing plate is provided with convex grooves, and the top surface of the lower fixing plate is provided with grooves, and the positioning between the upper and lower fixing plates is realized through the convex grooves and grooves. The use of the positioning jig can save the need to perform tool setting and intermediate processes after each workpiece is replaced, which greatly improves production efficiency.

Figure 200720171151

Description

定位治具 Positioning fixture

【技术领域】 【Technical field】

本实用新型涉及一种定位治具,特别是一种在自动化数控机械加工领域中使用的定位治具。The utility model relates to a positioning jig, in particular to a positioning jig used in the field of automatic numerical control machining.

【背景技术】 【Background technique】

在当今模具行业中,随着模具种类的增加和市场竞争的加强,模具更新换代也相应加快,往往刚开始使用的新模具在残酷的市场竞争中就会被淘汰。如何缩短交货周期和提高加工精度来抢占市场成为业界研究的课题。In today's mold industry, with the increase of mold types and the strengthening of market competition, the replacement of molds is also accelerated accordingly, and often new molds that have just been used will be eliminated in the brutal market competition. How to shorten the delivery cycle and improve the machining accuracy to seize the market has become a research topic in the industry.

瑞士爱路华(英文名EROWA)公司推出一套在模具上应用的快速装夹系统,以交货周期短,产品价格低等优点快速占领市场。快速装夹系统在模具的生产中起到不可低估的作用,其能够有效的提高整套模具的生产进度,使产品能快速进入市场。所以EROWA快速装夹系统的生产与使用成为模具行业的首选。Swiss EROWA (English name EROWA) company launched a set of quick clamping system applied on the mold, which quickly occupied the market with the advantages of short delivery cycle and low product price. The quick clamping system plays a role that cannot be underestimated in the production of molds. It can effectively improve the production progress of the entire set of molds and enable products to enter the market quickly. Therefore, the production and use of EROWA quick clamping system has become the first choice for the mold industry.

一件完整的EROWA快速装夹系统的加工需要经过铣床、磨床、CNC等加工工序才能完成的,传统的CNC加工方法是将一块EROWA电极夹头座毛坯安装在加工台上,经过复杂的校表、分中,其间还需要测试装夹电极夹头座毛坯的虎钳的平衡度、受力度等参数后,才能对电极夹头座毛坯进行加工。而且每一次装夹后只能完成一个工件的加工,现有加工步骤使EROWA电极夹头座毛坯的加工效率极为低下。The processing of a complete EROWA quick clamping system needs to be completed by milling machine, grinding machine, CNC and other processing procedures. The traditional CNC processing method is to install a piece of EROWA electrode chuck seat blank on the processing table, and after complex calibration , In the middle, it is necessary to test the balance and strength of the vise clamping the electrode chuck seat blank before processing the electrode chuck seat blank. Moreover, only one workpiece can be processed after each clamping, and the existing processing steps make the processing efficiency of the EROWA electrode chuck seat blank extremely low.

众所周知,在一套完整的模具上模仁的加工中就需要用到200个左右的EROWA快速装夹系统治具,这些治具数量众多且尺寸统一,往往需要进行批量生产,但利用现有的虎钳进行单个治具加工的方法,装夹过程效率低,定位精度差,而且需要大量的人力、物力来完成,所以EROWA快速装夹系统治具的生产不能及时有效的完成,也对模具的制造产生逆滞作用。进而失去整个市场。As we all know, about 200 EROWA quick clamping system jigs are needed in the processing of a complete set of mold cores. These jigs are large in number and uniform in size, and often need to be mass-produced. The method of processing a single fixture in a vise has low efficiency in the clamping process, poor positioning accuracy, and requires a lot of manpower and material resources to complete. Therefore, the production of fixtures in the EROWA quick clamping system cannot be completed in time and effectively, and it also affects the mold. Manufacturing produces reverse hysteresis. And then lose the whole market.

【发明内容】 【Content of invention】

本实用新型所要解决的技术问题在于提供一种装配效率高的定位治具。The technical problem to be solved by the utility model is to provide a positioning jig with high assembly efficiency.

为了解决上述技术问题,本实用新型采用的方案是:In order to solve the problems of the technologies described above, the solution adopted by the utility model is:

一种定位治具,包括用于固定工件的穴位板、上固定板和下固定板,该上固定板和穴位板可装配地连接为一体,该下固定板固定安装在加工设备的工作台上,该上固定板的底面设置有凸楞,下固定板的顶面设置有凹槽,通过所述凸楞和凹槽实现上、下固定板间的定位。A positioning fixture, comprising an acupuncture point plate for fixing workpieces, an upper fixing plate and a lower fixing plate, the upper fixing plate and the acupuncture point plate can be assembled and connected as one, and the lower fixing plate is fixedly installed on the workbench of the processing equipment , the bottom surface of the upper fixing plate is provided with convex grooves, and the top surface of the lower fixing plate is provided with grooves, and the positioning between the upper and lower fixing plates is realized through the convex grooves and the grooves.

本实用新型的有益效果是:通过将下固定板固定安装在加工设备的工作台上,且上、下固定板间通过凸楞和凹槽的配合实现定位,每次更换待加工工件时只需要更换上固定板及安装在上固定板上的穴位板,这样就可省去每次更换工件后都需要重新进行对刀、分中等工序,极大地提高了生产效率。The beneficial effects of the utility model are: the lower fixing plate is fixedly installed on the workbench of the processing equipment, and the positioning is realized through the cooperation between the upper and lower fixing plates through the cooperation of the convex corrugation and the groove, and each time the workpiece to be processed is replaced, only the Replace the upper fixed plate and the acupuncture point plate installed on the upper fixed plate, so that it can save the need to re-perform the process of tool setting and division after each workpiece replacement, which greatly improves the production efficiency.

【附图说明】 【Description of drawings】

图1是本实用新型实施例中穴位板的示意图。Fig. 1 is a schematic diagram of the acupuncture point plate in the embodiment of the utility model.

图2是本实用新型实施例中上固定板的示意图。Fig. 2 is a schematic diagram of the upper fixing plate in the embodiment of the utility model.

图3是本实用新型实施例中下固定板的示意图。Fig. 3 is a schematic diagram of the lower fixing plate in the embodiment of the utility model.

图4是本实用新型实施例中楔紧块的示意图。Fig. 4 is a schematic diagram of the wedging block in the embodiment of the utility model.

图5是本实用新型实施例的装配示意图。Fig. 5 is an assembly diagram of the embodiment of the utility model.

【具体实施方式】 【Detailed ways】

为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

请参考图1到图5,本实用新型定位治具包括穴位板10、上固定板20、下固定板30和固定件40。该定位治具可一次固定多个加工工作,在本实施例中用设有四个固定位的治具为例进行说明。Please refer to FIG. 1 to FIG. 5 , the positioning fixture of the present invention includes an acupoint plate 10 , an upper fixing plate 20 , a lower fixing plate 30 and a fixing piece 40 . The positioning jig can fix multiple processing tasks at one time. In this embodiment, a jig with four fixing positions is used as an example for illustration.

本实施例中的穴位板10上均匀对称地设有四个穴槽11,每个穴槽11是通槽,可便于清洁穴槽内杂物,加工时一次可装夹四个待加工工件,四个槽穴11内侧的四角边数据统一,所述穴位板10外框的侧面设有若干固定螺纹孔12,待加工工件放置在穴槽里后,通过穿设在固定螺纹孔12中的螺丝固定待加工工件,所述穴位板10外框的顶面上也设有若干贯穿的定位螺纹孔13。The acupuncture point plate 10 in this embodiment is evenly and symmetrically provided with four hole grooves 11, and each hole groove 11 is a through groove, which can facilitate the cleaning of sundries in the hole grooves, and four workpieces to be processed can be clamped at one time during processing. The data of the four corners inside the four grooves 11 are unified, and the side of the outer frame of the acupuncture point plate 10 is provided with a number of fixed threaded holes 12. To fix the workpiece to be processed, the top surface of the outer frame of the acupuncture point plate 10 is also provided with a number of through positioning threaded holes 13 .

所述上固定板20的顶面也设有若干贯穿的固定螺纹孔21,该固定螺纹孔21和穴位板10上的固定螺纹孔13位置相对应,通过在上述两个螺纹孔设置定位螺杆实现两者的配合,以保证装配的精度。该上固定板20的两边对称地设置有一对平行提手22,便于提放上固定板20。该上固定板20的底面设有有十字形凸槽23。The top surface of the upper fixing plate 20 is also provided with some fixed threaded holes 21 through which the fixed threaded holes 21 correspond to the positions of the fixed threaded holes 13 on the acupoint plate 10, and are realized by setting positioning screws in the above two threaded holes. The cooperation of the two ensures the accuracy of assembly. Two sides of the upper fixing plate 20 are symmetrically provided with a pair of parallel handles 22 for easy lifting of the upper fixing plate 20 . A bottom surface of the upper fixing plate 20 defines a cross-shaped convex groove 23 .

所述下固定板30上设有若干螺纹孔31,通过螺纹孔31可将下固定板30固定在各种加工设备的工作台上,下固定板30的顶面设有十字形凹槽32,该十字形凹槽32用于和上固定板20上的十字形凸槽23配合,十字形凹槽将整个下固定板30分成四个区域,每个区域内和穴位板10的穴槽11对应。The lower fixing plate 30 is provided with several threaded holes 31, and the lower fixing plate 30 can be fixed on the workbench of various processing equipment through the threaded holes 31. The top surface of the lower fixing plate 30 is provided with a cross-shaped groove 32, The cross-shaped groove 32 is used to cooperate with the cross-shaped convex groove 23 on the upper fixing plate 20. The cross-shaped groove divides the entire lower fixing plate 30 into four regions, and each region corresponds to the hole groove 11 of the acupuncture point plate 10. .

本实施例中所用的固定件为一楔紧块40,该楔紧块40用于连接上、下固定板,所述的上、下固定板四边均有与楔紧块爪角尺寸相同的小凹槽,把楔紧块安入上下固定板凹槽,即可将上下固定板固定好,使其保持加工工件位置不变,安装快捷方便。The fixing part used in the present embodiment is a wedge block 40, and this wedge block 40 is used for connecting the upper and lower fixing plates. Groove, put the wedge block into the groove of the upper and lower fixing plates, then the upper and lower fixing plates can be fixed, so that the position of the workpiece can be kept unchanged, and the installation is quick and convenient.

本实用新型定位治具的使用方法如下:The using method of the utility model positioning jig is as follows:

1、将下固定板30准确安装在加工设备的工作台上并牢固。1. Install the lower fixing plate 30 accurately and securely on the workbench of the processing equipment.

2、将待加工工件安装在穴位板10的四个穴槽11中,用内六角螺丝穿过固定螺纹孔12将待加工工件紧固在穴槽11中。2. Install the workpiece to be processed in the four hole grooves 11 of the acupuncture point plate 10, and fasten the workpiece to be processed in the hole groove 11 through the fixed threaded hole 12 with a hexagon socket head screw.

3、再将上固定板20和穴位板10的对应螺丝孔13、21用内六角螺丝紧固在一起,3. Fasten the corresponding screw holes 13 and 21 of the upper fixing plate 20 and the acupoint plate 10 together with hexagon socket screws,

4、将连接在一起的穴位板10和上固定板20放置在下固定板30上,并通过上、下固定板间的十字凹槽和凸槽来装配,然后使用楔紧块40使上、下固定板20、30紧固。4. Place the acupoint plate 10 and the upper fixing plate 20 connected together on the lower fixing plate 30, and assemble them through the cross groove and convex groove between the upper and lower fixing plates, and then use the wedge block 40 to make the upper and lower The fixing plates 20, 30 are fastened.

上述装配完成后,就可以对待加工工件进行加工,加工完成后需要更换待加工工件时,只需松动楔紧块40,拿掉穴位板10和上固定板20,再把另一副装配好待加工工件的穴位板10和上固定板20通过上述方法安装在下固定板上即可循环作业。After the above-mentioned assembly is completed, the workpiece to be processed can be processed. When the workpiece to be processed needs to be replaced after the processing is completed, only the wedge block 40 needs to be loosened, the acupuncture point plate 10 and the upper fixed plate 20 are removed, and the other pair is assembled and waited for. The acupoint plate 10 and the upper fixed plate 20 of the processed workpiece are installed on the lower fixed plate by the above-mentioned method and can be operated in a cycle.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (3)

1, a kind of localization tool, it is characterized in that: comprise the acupuncture point plate, upper mounted plate and the bottom plate that are used for fixing workpiece, this upper mounted plate and acupuncture point plate can connect as one with assembling, this bottom plate is fixedly mounted on the workbench of process equipment, the bottom surface of this upper mounted plate is provided with protruding stupefied, the end face of bottom plate is provided with groove, realizes location between upper and lower fixing plate by described protruding stupefied and groove.
2, localization tool as claimed in claim 1 is characterized in that: also comprise a wedge block, all there is the groove that matches with wedge block on described upper and lower fixing plate four limits, and this wedge block can be snapped in the upper and lower fixing plate groove.
3, localization tool as claimed in claim 1 is characterized in that: the correspondence position of this upper mounted plate and acupuncture point plate is provided with the screwed hole that runs through, and assembles screw in the screwed hole that runs through, thereby upper mounted plate and acupuncture point plate are assembled into one.
CNU2007201711519U 2007-11-30 2007-11-30 Positioning fixture Expired - Fee Related CN201120560Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837550A (en) * 2009-03-18 2010-09-22 鸿富锦精密工业(深圳)有限公司 Positioning tool
CN103769627A (en) * 2013-12-23 2014-05-07 柳州市永信机械配件制造有限公司 Supporting plate positioning seat
CN105251670A (en) * 2015-11-02 2016-01-20 江苏海天微电子科技有限公司 Positioning tool of dispensing machine
CN108620915A (en) * 2018-06-05 2018-10-09 常州星宇车灯股份有限公司 A kind of tooling quickly positioned for jacking block digital control processing
CN108972062A (en) * 2018-09-12 2018-12-11 盐城瑞能精密机械厂 The fixture for processing and processing method of the mode tablet raw material of the turret head punch die of bolt
CN113414457A (en) * 2021-07-19 2021-09-21 深圳市三精模具有限公司 Rapid and batch clamping jig for wire cutting machining

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837550A (en) * 2009-03-18 2010-09-22 鸿富锦精密工业(深圳)有限公司 Positioning tool
CN103769627A (en) * 2013-12-23 2014-05-07 柳州市永信机械配件制造有限公司 Supporting plate positioning seat
CN105251670A (en) * 2015-11-02 2016-01-20 江苏海天微电子科技有限公司 Positioning tool of dispensing machine
CN108620915A (en) * 2018-06-05 2018-10-09 常州星宇车灯股份有限公司 A kind of tooling quickly positioned for jacking block digital control processing
CN108972062A (en) * 2018-09-12 2018-12-11 盐城瑞能精密机械厂 The fixture for processing and processing method of the mode tablet raw material of the turret head punch die of bolt
CN108972062B (en) * 2018-09-12 2024-05-24 江苏东吉精密科技有限公司 Clamp and method for machining die core piece raw material of hexagon head die of bolt
CN113414457A (en) * 2021-07-19 2021-09-21 深圳市三精模具有限公司 Rapid and batch clamping jig for wire cutting machining
CN113414457B (en) * 2021-07-19 2022-07-26 深圳市三精模具有限公司 Rapid and batch clamping jig for wire cutting machining

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