CN201115922Y - Polishing machine with dust removal device - Google Patents

Polishing machine with dust removal device Download PDF

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Publication number
CN201115922Y
CN201115922Y CNU2007200542871U CN200720054287U CN201115922Y CN 201115922 Y CN201115922 Y CN 201115922Y CN U2007200542871 U CNU2007200542871 U CN U2007200542871U CN 200720054287 U CN200720054287 U CN 200720054287U CN 201115922 Y CN201115922 Y CN 201115922Y
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China
Prior art keywords
dust
arrester
gathering arrester
driving wheel
water
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Expired - Fee Related
Application number
CNU2007200542871U
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Chinese (zh)
Inventor
郭伟
杜送军
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Zhongshan Weifu Machine Co ltd
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Zhongshan Weifu Machine Co ltd
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Priority to CNU2007200542871U priority Critical patent/CN201115922Y/en
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Publication of CN201115922Y publication Critical patent/CN201115922Y/en
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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The utility model relates to a buffing machine with dust collector, it includes the frame, set up the main shaft that drives on the frame and by the motor, the action wheel is equipped with on the main shaft, the action wheel passes through the abrasive band and is connected from the driving wheel, be provided with dust collecting system in the frame, dust collecting system is including holding the action wheel and following the dust cage of driving wheel, is close to driving wheel department at the dust cage and is equipped with the processing mouth, is provided with the water spout on the dust cage, and the dust cage lower part is equipped with the guide duct, and guide duct one side opening leads to the processing mouth, and the opposite side opening leads to the breakwater, and the breakwater other end leads to the air outlet, the bottom of dust cage is equipped with drainage device, and this water spray formula design can.

Description

具有除尘装置的磨光机 Grinder with dust extraction device

技术领域 technical field

本实用新型涉及一种金属表面处理的机械,特别是一种具有除尘装置的磨光机。The utility model relates to a machine for metal surface treatment, in particular to a polishing machine with a dust removal device.

背景技术 Background technique

磨光机又称砂带机或抛光机,是一种对金属或其它材料表面进行打磨、抛光的加工机械,目前使用的砂带磨光机其主要结构包括机座,机座上部设有可由电机带动的主动轮,机架上还安装有从动轮,在工作时通过主动轮的高速旋转带动砂带作高速切削运动,而加工过程中出现的粉尘则通过一除尘装置清除,现有集尘装置大都是由若干台磨光机共用一条主管,由一台主机集中排走粉尘,不论开机数量多少主机必须运行,使设备运行成本增加,其次,现有的磨光机主要依靠风机在抽风时工作时形成的负压来抽走粉尘,但加工时产生的粉尘其本身线速度高,很难被抽风形成的负压抽走,其除尘效果难以保证。Sander, also known as belt machine or polishing machine, is a processing machine for grinding and polishing the surface of metal or other materials. The main structure of the currently used belt sander includes a machine base. The driving wheel driven by the motor and the driven wheel are installed on the frame. When working, the high-speed rotation of the driving wheel drives the abrasive belt to perform high-speed cutting movement, and the dust that occurs during the processing is removed by a dust removal device. Most of the devices are composed of several grinding machines sharing one main pipe, and the dust is discharged centrally by one main machine. No matter how many machines are turned on, the main machine must run, which increases the operating cost of the equipment. The negative pressure formed during work is used to suck away the dust, but the dust generated during processing has a high linear velocity, so it is difficult to be sucked away by the negative pressure formed by the draft, and the dust removal effect is difficult to guarantee.

发明内容 Contents of the invention

为了克服现有技术的不足,本实用新型提供一种节约成本、调整方便、除尘效果好的磨光机。In order to overcome the deficiencies of the prior art, the utility model provides a polishing machine with cost saving, convenient adjustment and good dust removal effect.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种具有除尘装置的磨光机,其包括机座,设置于机座上并由电机带动的主轴,主轴上装有主动轮,在机架上还设置有从动轮,主动轮通过砂带与从动轮连接,在机架上设置有集尘装置,集尘装置包括可容纳主动轮与从动轮的集尘罩,在集尘罩靠近砂带处设有加工口以及一个或一个以上的喷水嘴,集尘罩下部设有导风槽,导风槽一侧的开口通向加工口,另一侧开口通向挡水板,挡水板另一端通往出风口,所述集尘罩的底部设有排水装置。A polishing machine with a dust removal device, which includes a base, a main shaft arranged on the base and driven by a motor, a driving wheel is installed on the main shaft, and a driven wheel is also arranged on the frame. The driving wheel passes through the abrasive belt and the driven wheel The driving wheel is connected, and a dust collection device is installed on the frame. The dust collection device includes a dust collection cover that can accommodate the driving wheel and the driven wheel. A processing port and one or more water nozzles are provided at the dust collection cover near the abrasive belt. , the lower part of the dust collection hood is provided with an air guide groove, the opening on one side of the air guide groove leads to the processing port, the opening on the other side leads to the water baffle, the other end of the water baffle leads to the air outlet, the bottom of the dust collection hood With drainage device.

本实用新型的有益效果是:本设计在集尘罩上设置有喷水嘴,通过喷水时在集尘罩内形成水幕以及负压抽风两者共同作用,可以有效的收集粉尘,达到净化除尘效果,混合有粉尘的水在过滤后可以循环再用,而气流在通过挡水板时可去除空气中夹集的水珠,使被排出外界的空气无水滴溢出,另外,本设计的除尘装置独立安装在磨光机上采用单独控制方式,可节省运行成本,而且在需要移动或调整位置时不受影响。The beneficial effects of the utility model are: this design is provided with a water spray nozzle on the dust collection hood, and through the combined action of water curtain formed in the dust collection hood and negative pressure ventilation, the dust can be effectively collected to achieve purification Dust removal effect, the water mixed with dust can be recycled after being filtered, and the airflow can remove the water droplets trapped in the air when passing through the water baffle, so that the air discharged from the outside will not overflow with water droplets. In addition, the dust removal design of this design The device is independently installed on the grinder and adopts a separate control method, which can save operating costs and will not be affected when it needs to be moved or adjusted.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

具体实施方式 Detailed ways

参照图1,一种具有除尘装置的磨光机,其主要结构有机座1,活动安装在机座上并由电机带动的主轴11,在主轴11上装有主动轮12,在电机的驱动下,由主轴11带动主动轮12高速旋转,在机架上还设置有从动轮13,主动轮12通过砂带14与从动轮13连接,在工作时通过主动轮12带动套在主动轮12与从动轮13上的砂带14高速旋转,对工件进行打磨切削,在机架上设置有集尘装置2,集尘装置有一个安装于机座上的集尘罩21,集尘罩21可将主动轮12、从动轮13与砂带14容纳在里面,集尘罩外面板在对应于砂带的位置设有可开启的活动门28,可以用来更换砂带或者清理集尘罩内部,在集尘罩上靠近主动轮处开有一个加工口22,工件从加工口与砂带接触进行加工作业,集尘罩左右各设置有喷水嘴23,左喷水嘴设置于加工口的下部,右喷水嘴可装在加工口对应集尘罩另一侧板上部,在喷水时左右相对的喷水嘴可形成一个交叉的水幕,在集尘罩内部右喷水嘴对应位置的下方设有倾向于导风槽的引水板27,集尘罩下部设有导风槽24,本设计的导风槽是由多块曲面板材制成的弧形通道,下部的曲面板材的最低处与底部之间有狭小的间隙,导风槽的前端开口通向加工口,后端的开口通向挡水板25,挡水板由多层波浪形的板材以一定间隙组合而成,板材间隙所形成的空间为向上的曲线气流通道,挡水板的另一端可通往出风口26,集尘罩下部最低处设有排水口31,排水口连接有带过滤网的水箱32。With reference to Fig. 1, a kind of grinder with dust removal device, its main structure has organic base 1, the main shaft 11 that is movably installed on the base and driven by the motor, on the main shaft 11 drive wheel 12 is housed, under the drive of motor, The main shaft 11 drives the driving wheel 12 to rotate at a high speed, and a driven wheel 13 is also arranged on the frame. The driving wheel 12 is connected with the driven wheel 13 through an abrasive belt 14, and the driving wheel 12 is driven to cover the driving wheel 12 and the driven wheel during work. The abrasive belt 14 on the 13 rotates at a high speed to grind and cut the workpiece. A dust collection device 2 is arranged on the frame. The dust collection device has a dust collection cover 21 installed on the machine base. 12. The driven wheel 13 and the abrasive belt 14 are accommodated inside, and the outer panel of the dust collection cover is provided with an openable movable door 28 at a position corresponding to the abrasive belt, which can be used to replace the abrasive belt or clean the inside of the dust collection cover. There is a processing port 22 on the cover close to the driving wheel, and the workpiece is processed from the processing port and the abrasive belt. The left and right sides of the dust collection cover are respectively provided with water nozzles 23, the left water nozzle is arranged at the bottom of the processing port, and the right spray nozzle The water nozzle can be installed on the upper part of the other side plate of the dust collection hood corresponding to the processing port. When spraying water, the water nozzles opposite to the left and right can form a cross water curtain. The water guide plate 27 tending to the air guide groove, the lower part of the dust collection cover is provided with the air guide groove 24, the air guide groove of this design is an arc-shaped channel made of multiple curved plates, and the bottom of the curved plate at the bottom is between the lowest point and the bottom. There is a narrow gap between them. The front opening of the air guide groove leads to the processing port, and the opening at the rear end leads to the water baffle 25. The water baffle is composed of multi-layer wave-shaped plates with a certain gap. The space formed by the gap between the plates It is an upward curved air flow channel, the other end of the water retaining plate can lead to the air outlet 26, and the bottom part of the dust collection cover is provided with a drain port 31 connected with a water tank 32 with a filter screen.

在工作时零件在加工口中受砂带高速打磨切削,此过程中产生大量粉尘及颗粒,在与交叉水幕相遇时部份被水混合后带走,而在经过集尘罩内的导风槽时充分混合达到集尘效果,混合大量粉尘的水在集尘罩底部沿排水口排到下面的水箱32中,通过设置在水箱中的过滤网过滤后循环再用,而气流路径在通过导风槽24后,则进入挡水板25中,在通过挡水板25时可去除空气中夹杂的水珠,使被排出外界的空气无水滴溢出。During work, the parts are ground and cut by the abrasive belt at high speed in the processing port. During this process, a large amount of dust and particles are produced. When they meet the cross water curtain, some of them are mixed with water and taken away, and pass through the air guide groove in the dust collection hood. When fully mixed to achieve the dust collection effect, the water mixed with a large amount of dust is discharged into the water tank 32 below along the drain outlet at the bottom of the dust collection hood, and is recycled and reused after being filtered by the filter screen arranged in the water tank, while the air flow path passes through the air guide After the groove 24, it enters in the water retaining plate 25, and the water droplets mixed in the air can be removed when passing through the water retaining plate 25, so that the air discharged from the outside world overflows without water droplets.

本设计的除尘装置独立安装在磨光机上,采用单独控制方式与该台磨光机同时工作,可节省运行成本,而且在当设备需要移动或调整位置时不受影响,避免改造拆装的麻烦,本实用新型的除尘装置可广泛用于新型磨光机的配套设备,而对于正在使用的旧设备也比较容易进行改造,本设计不仅适合只有一套砂带磨光机构的单头磨光机,也适用于两侧对称布置有砂带磨光机构的双头磨光机。The dust removal device of this design is independently installed on the polishing machine, and works simultaneously with the polishing machine in a separate control mode, which can save operating costs, and will not be affected when the equipment needs to be moved or adjusted, avoiding the trouble of modification and disassembly , the dust removal device of the utility model can be widely used in the supporting equipment of the new type of grinding machine, and it is relatively easy to modify the old equipment in use. This design is not only suitable for single-head grinding machines with only one set of abrasive belt grinding mechanisms , and is also suitable for double-headed grinders with belt grinding mechanisms arranged symmetrically on both sides.

Claims (6)

1. sanding machine with dust arrester, it comprises support (1), be arranged on the support and by the main shaft (11) of driven by motor, driving wheel (12) is housed on the main shaft (11), on frame, also be provided with driven pulley (13), driving wheel (12) is connected with driven pulley (13) by abrasive band (14), frame is provided with dust collect plant (2), it is characterized in that: described dust collect plant (2) comprises the dust gathering arrester (21) that can hold driving wheel (12) and driven pulley (13), be provided with processing mouthful (22) and one or more water spout (23) at dust gathering arrester (21) near the place, abrasive band, the dust gathering arrester bottom is provided with wind guide tank (24), the opening of wind guide tank (24) one sides leads to processing mouthful (22), the opposite side opening leads to water fender (25), water fender (25) other end leads to air outlet (26), and the bottom of described dust gathering arrester is provided with drainage arrangement (3).
2. a kind of sanding machine according to claim 1 with dust arrester, it is characterized in that: described dust gathering arrester respectively is provided with water spout about (21), left side water spout is arranged at the bottom of processing mouthful (22), right water spout is arranged on corresponding side, in dust gathering arrester right water spout below be provided with the diversion plate (27) that tends to wind guide tank.
3. a kind of sanding machine with dust arrester according to claim 1 is characterized in that: described wind guide tank (24) is made up of two or more than two curved surface sheet material, between the lowest part of bottom curved surface sheet material and the dust gathering arrester base plate narrow and small gap is arranged.
4. a kind of sanding machine with dust arrester according to claim 1 is characterized in that: described water fender (25) is combined with certain interval by the corrugated sheet material of multilayer, and formed space, sheet material gap is the curve gas channel.
5. a kind of sanding machine with dust arrester according to claim 1 is characterized in that: described dust gathering arrester (21) outer panels is provided with openable dodge gate (28) in the position corresponding to the abrasive band.
6. a kind of sanding machine with dust arrester according to claim 1 is characterized in that: described dust gathering arrester (21) bottom lowest part is provided with discharge outlet (31), and the discharge outlet below is provided with the water tank (32) of band screen pack.
CNU2007200542871U 2007-07-14 2007-07-14 Polishing machine with dust removal device Expired - Fee Related CN201115922Y (en)

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CNU2007200542871U CN201115922Y (en) 2007-07-14 2007-07-14 Polishing machine with dust removal device

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Application Number Priority Date Filing Date Title
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102189467A (en) * 2010-01-21 2011-09-21 张旸斌 Polishing nose
CN102335876A (en) * 2010-07-10 2012-02-01 孙长顺 Belt type grinding machine head
CN102873618A (en) * 2012-10-16 2013-01-16 陈美青 Large workpiece belt sander
CN105328541A (en) * 2015-10-29 2016-02-17 苏州晓炎自动化设备有限公司 Belt sander
CN105522656A (en) * 2014-10-17 2016-04-27 株式会社迪思科 Cutting device
CN106425770A (en) * 2016-11-22 2017-02-22 温州经济技术开发区海城跨越机械厂 Wet type grinding machine
CN108115517A (en) * 2017-12-18 2018-06-05 杨怡钰 A kind of new sanitaryware sanding machine
CN108356681A (en) * 2018-03-06 2018-08-03 洛阳双瑞金属复合材料有限公司 A kind of rubbing down water bath dust removing system
CN109202630A (en) * 2017-06-29 2019-01-15 无锡邦得机械有限公司 Abrasive band mill with wet dedusting system
CN109794827A (en) * 2019-03-02 2019-05-24 上海百顺交通器材有限公司 A fast, efficient and energy-saving grinding process dust collector
CN113752138A (en) * 2021-09-06 2021-12-07 杭州龙砺智能科技有限公司 Abrasive belt machine and working method thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102189467A (en) * 2010-01-21 2011-09-21 张旸斌 Polishing nose
CN102335876A (en) * 2010-07-10 2012-02-01 孙长顺 Belt type grinding machine head
CN102873618A (en) * 2012-10-16 2013-01-16 陈美青 Large workpiece belt sander
CN102873618B (en) * 2012-10-16 2016-03-02 陈美青 Large workpiece belt sander
CN105522656B (en) * 2014-10-17 2019-08-16 株式会社迪思科 Cutting apparatus
CN105522656A (en) * 2014-10-17 2016-04-27 株式会社迪思科 Cutting device
CN105328541A (en) * 2015-10-29 2016-02-17 苏州晓炎自动化设备有限公司 Belt sander
CN106425770A (en) * 2016-11-22 2017-02-22 温州经济技术开发区海城跨越机械厂 Wet type grinding machine
CN109202630A (en) * 2017-06-29 2019-01-15 无锡邦得机械有限公司 Abrasive band mill with wet dedusting system
CN108115517A (en) * 2017-12-18 2018-06-05 杨怡钰 A kind of new sanitaryware sanding machine
CN108356681A (en) * 2018-03-06 2018-08-03 洛阳双瑞金属复合材料有限公司 A kind of rubbing down water bath dust removing system
CN108356681B (en) * 2018-03-06 2024-02-20 中国船舶重工集团公司第七二五研究所 A polishing water bath dust removal system
CN109794827A (en) * 2019-03-02 2019-05-24 上海百顺交通器材有限公司 A fast, efficient and energy-saving grinding process dust collector
CN113752138A (en) * 2021-09-06 2021-12-07 杭州龙砺智能科技有限公司 Abrasive belt machine and working method thereof

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Granted publication date: 20080917