CN201115922Y - Polishing machine with dust removal device - Google Patents
Polishing machine with dust removal device Download PDFInfo
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- CN201115922Y CN201115922Y CNU2007200542871U CN200720054287U CN201115922Y CN 201115922 Y CN201115922 Y CN 201115922Y CN U2007200542871 U CNU2007200542871 U CN U2007200542871U CN 200720054287 U CN200720054287 U CN 200720054287U CN 201115922 Y CN201115922 Y CN 201115922Y
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- 239000000428 dust Substances 0.000 title claims abstract description 64
- 238000005498 polishing Methods 0.000 title description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种金属表面处理的机械,特别是一种具有除尘装置的磨光机。The utility model relates to a machine for metal surface treatment, in particular to a polishing machine with a dust removal device.
背景技术 Background technique
磨光机又称砂带机或抛光机,是一种对金属或其它材料表面进行打磨、抛光的加工机械,目前使用的砂带磨光机其主要结构包括机座,机座上部设有可由电机带动的主动轮,机架上还安装有从动轮,在工作时通过主动轮的高速旋转带动砂带作高速切削运动,而加工过程中出现的粉尘则通过一除尘装置清除,现有集尘装置大都是由若干台磨光机共用一条主管,由一台主机集中排走粉尘,不论开机数量多少主机必须运行,使设备运行成本增加,其次,现有的磨光机主要依靠风机在抽风时工作时形成的负压来抽走粉尘,但加工时产生的粉尘其本身线速度高,很难被抽风形成的负压抽走,其除尘效果难以保证。Sander, also known as belt machine or polishing machine, is a processing machine for grinding and polishing the surface of metal or other materials. The main structure of the currently used belt sander includes a machine base. The driving wheel driven by the motor and the driven wheel are installed on the frame. When working, the high-speed rotation of the driving wheel drives the abrasive belt to perform high-speed cutting movement, and the dust that occurs during the processing is removed by a dust removal device. Most of the devices are composed of several grinding machines sharing one main pipe, and the dust is discharged centrally by one main machine. No matter how many machines are turned on, the main machine must run, which increases the operating cost of the equipment. The negative pressure formed during work is used to suck away the dust, but the dust generated during processing has a high linear velocity, so it is difficult to be sucked away by the negative pressure formed by the draft, and the dust removal effect is difficult to guarantee.
发明内容 Contents of the invention
为了克服现有技术的不足,本实用新型提供一种节约成本、调整方便、除尘效果好的磨光机。In order to overcome the deficiencies of the prior art, the utility model provides a polishing machine with cost saving, convenient adjustment and good dust removal effect.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种具有除尘装置的磨光机,其包括机座,设置于机座上并由电机带动的主轴,主轴上装有主动轮,在机架上还设置有从动轮,主动轮通过砂带与从动轮连接,在机架上设置有集尘装置,集尘装置包括可容纳主动轮与从动轮的集尘罩,在集尘罩靠近砂带处设有加工口以及一个或一个以上的喷水嘴,集尘罩下部设有导风槽,导风槽一侧的开口通向加工口,另一侧开口通向挡水板,挡水板另一端通往出风口,所述集尘罩的底部设有排水装置。A polishing machine with a dust removal device, which includes a base, a main shaft arranged on the base and driven by a motor, a driving wheel is installed on the main shaft, and a driven wheel is also arranged on the frame. The driving wheel passes through the abrasive belt and the driven wheel The driving wheel is connected, and a dust collection device is installed on the frame. The dust collection device includes a dust collection cover that can accommodate the driving wheel and the driven wheel. A processing port and one or more water nozzles are provided at the dust collection cover near the abrasive belt. , the lower part of the dust collection hood is provided with an air guide groove, the opening on one side of the air guide groove leads to the processing port, the opening on the other side leads to the water baffle, the other end of the water baffle leads to the air outlet, the bottom of the dust collection hood With drainage device.
本实用新型的有益效果是:本设计在集尘罩上设置有喷水嘴,通过喷水时在集尘罩内形成水幕以及负压抽风两者共同作用,可以有效的收集粉尘,达到净化除尘效果,混合有粉尘的水在过滤后可以循环再用,而气流在通过挡水板时可去除空气中夹集的水珠,使被排出外界的空气无水滴溢出,另外,本设计的除尘装置独立安装在磨光机上采用单独控制方式,可节省运行成本,而且在需要移动或调整位置时不受影响。The beneficial effects of the utility model are: this design is provided with a water spray nozzle on the dust collection hood, and through the combined action of water curtain formed in the dust collection hood and negative pressure ventilation, the dust can be effectively collected to achieve purification Dust removal effect, the water mixed with dust can be recycled after being filtered, and the airflow can remove the water droplets trapped in the air when passing through the water baffle, so that the air discharged from the outside will not overflow with water droplets. In addition, the dust removal design of this design The device is independently installed on the grinder and adopts a separate control method, which can save operating costs and will not be affected when it needs to be moved or adjusted.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
具体实施方式 Detailed ways
参照图1,一种具有除尘装置的磨光机,其主要结构有机座1,活动安装在机座上并由电机带动的主轴11,在主轴11上装有主动轮12,在电机的驱动下,由主轴11带动主动轮12高速旋转,在机架上还设置有从动轮13,主动轮12通过砂带14与从动轮13连接,在工作时通过主动轮12带动套在主动轮12与从动轮13上的砂带14高速旋转,对工件进行打磨切削,在机架上设置有集尘装置2,集尘装置有一个安装于机座上的集尘罩21,集尘罩21可将主动轮12、从动轮13与砂带14容纳在里面,集尘罩外面板在对应于砂带的位置设有可开启的活动门28,可以用来更换砂带或者清理集尘罩内部,在集尘罩上靠近主动轮处开有一个加工口22,工件从加工口与砂带接触进行加工作业,集尘罩左右各设置有喷水嘴23,左喷水嘴设置于加工口的下部,右喷水嘴可装在加工口对应集尘罩另一侧板上部,在喷水时左右相对的喷水嘴可形成一个交叉的水幕,在集尘罩内部右喷水嘴对应位置的下方设有倾向于导风槽的引水板27,集尘罩下部设有导风槽24,本设计的导风槽是由多块曲面板材制成的弧形通道,下部的曲面板材的最低处与底部之间有狭小的间隙,导风槽的前端开口通向加工口,后端的开口通向挡水板25,挡水板由多层波浪形的板材以一定间隙组合而成,板材间隙所形成的空间为向上的曲线气流通道,挡水板的另一端可通往出风口26,集尘罩下部最低处设有排水口31,排水口连接有带过滤网的水箱32。With reference to Fig. 1, a kind of grinder with dust removal device, its main structure has organic base 1, the main shaft 11 that is movably installed on the base and driven by the motor, on the main shaft 11 drive wheel 12 is housed, under the drive of motor, The main shaft 11 drives the driving wheel 12 to rotate at a high speed, and a driven
在工作时零件在加工口中受砂带高速打磨切削,此过程中产生大量粉尘及颗粒,在与交叉水幕相遇时部份被水混合后带走,而在经过集尘罩内的导风槽时充分混合达到集尘效果,混合大量粉尘的水在集尘罩底部沿排水口排到下面的水箱32中,通过设置在水箱中的过滤网过滤后循环再用,而气流路径在通过导风槽24后,则进入挡水板25中,在通过挡水板25时可去除空气中夹杂的水珠,使被排出外界的空气无水滴溢出。During work, the parts are ground and cut by the abrasive belt at high speed in the processing port. During this process, a large amount of dust and particles are produced. When they meet the cross water curtain, some of them are mixed with water and taken away, and pass through the air guide groove in the dust collection hood. When fully mixed to achieve the dust collection effect, the water mixed with a large amount of dust is discharged into the
本设计的除尘装置独立安装在磨光机上,采用单独控制方式与该台磨光机同时工作,可节省运行成本,而且在当设备需要移动或调整位置时不受影响,避免改造拆装的麻烦,本实用新型的除尘装置可广泛用于新型磨光机的配套设备,而对于正在使用的旧设备也比较容易进行改造,本设计不仅适合只有一套砂带磨光机构的单头磨光机,也适用于两侧对称布置有砂带磨光机构的双头磨光机。The dust removal device of this design is independently installed on the polishing machine, and works simultaneously with the polishing machine in a separate control mode, which can save operating costs, and will not be affected when the equipment needs to be moved or adjusted, avoiding the trouble of modification and disassembly , the dust removal device of the utility model can be widely used in the supporting equipment of the new type of grinding machine, and it is relatively easy to modify the old equipment in use. This design is not only suitable for single-head grinding machines with only one set of abrasive belt grinding mechanisms , and is also suitable for double-headed grinders with belt grinding mechanisms arranged symmetrically on both sides.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200542871U CN201115922Y (en) | 2007-07-14 | 2007-07-14 | Polishing machine with dust removal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200542871U CN201115922Y (en) | 2007-07-14 | 2007-07-14 | Polishing machine with dust removal device |
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| Publication Number | Publication Date |
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| CN201115922Y true CN201115922Y (en) | 2008-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2007200542871U Expired - Fee Related CN201115922Y (en) | 2007-07-14 | 2007-07-14 | Polishing machine with dust removal device |
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| CN (1) | CN201115922Y (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102189467A (en) * | 2010-01-21 | 2011-09-21 | 张旸斌 | Polishing nose |
| CN102335876A (en) * | 2010-07-10 | 2012-02-01 | 孙长顺 | Belt type grinding machine head |
| CN102873618A (en) * | 2012-10-16 | 2013-01-16 | 陈美青 | Large workpiece belt sander |
| CN105328541A (en) * | 2015-10-29 | 2016-02-17 | 苏州晓炎自动化设备有限公司 | Belt sander |
| CN105522656A (en) * | 2014-10-17 | 2016-04-27 | 株式会社迪思科 | Cutting device |
| CN106425770A (en) * | 2016-11-22 | 2017-02-22 | 温州经济技术开发区海城跨越机械厂 | Wet type grinding machine |
| CN108115517A (en) * | 2017-12-18 | 2018-06-05 | 杨怡钰 | A kind of new sanitaryware sanding machine |
| CN108356681A (en) * | 2018-03-06 | 2018-08-03 | 洛阳双瑞金属复合材料有限公司 | A kind of rubbing down water bath dust removing system |
| CN109202630A (en) * | 2017-06-29 | 2019-01-15 | 无锡邦得机械有限公司 | Abrasive band mill with wet dedusting system |
| CN109794827A (en) * | 2019-03-02 | 2019-05-24 | 上海百顺交通器材有限公司 | A fast, efficient and energy-saving grinding process dust collector |
| CN113752138A (en) * | 2021-09-06 | 2021-12-07 | 杭州龙砺智能科技有限公司 | Abrasive belt machine and working method thereof |
-
2007
- 2007-07-14 CN CNU2007200542871U patent/CN201115922Y/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102189467A (en) * | 2010-01-21 | 2011-09-21 | 张旸斌 | Polishing nose |
| CN102335876A (en) * | 2010-07-10 | 2012-02-01 | 孙长顺 | Belt type grinding machine head |
| CN102873618A (en) * | 2012-10-16 | 2013-01-16 | 陈美青 | Large workpiece belt sander |
| CN102873618B (en) * | 2012-10-16 | 2016-03-02 | 陈美青 | Large workpiece belt sander |
| CN105522656B (en) * | 2014-10-17 | 2019-08-16 | 株式会社迪思科 | Cutting apparatus |
| CN105522656A (en) * | 2014-10-17 | 2016-04-27 | 株式会社迪思科 | Cutting device |
| CN105328541A (en) * | 2015-10-29 | 2016-02-17 | 苏州晓炎自动化设备有限公司 | Belt sander |
| CN106425770A (en) * | 2016-11-22 | 2017-02-22 | 温州经济技术开发区海城跨越机械厂 | Wet type grinding machine |
| CN109202630A (en) * | 2017-06-29 | 2019-01-15 | 无锡邦得机械有限公司 | Abrasive band mill with wet dedusting system |
| CN108115517A (en) * | 2017-12-18 | 2018-06-05 | 杨怡钰 | A kind of new sanitaryware sanding machine |
| CN108356681A (en) * | 2018-03-06 | 2018-08-03 | 洛阳双瑞金属复合材料有限公司 | A kind of rubbing down water bath dust removing system |
| CN108356681B (en) * | 2018-03-06 | 2024-02-20 | 中国船舶重工集团公司第七二五研究所 | A polishing water bath dust removal system |
| CN109794827A (en) * | 2019-03-02 | 2019-05-24 | 上海百顺交通器材有限公司 | A fast, efficient and energy-saving grinding process dust collector |
| CN113752138A (en) * | 2021-09-06 | 2021-12-07 | 杭州龙砺智能科技有限公司 | Abrasive belt machine and working method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080917 |