The utility model content:
The purpose of this utility model is to avoid the deficiencies in the prior art part and a kind of led light source that is packaged in curved surface is provided, public place such as existing led light source light coverage rate is little to solve, assembling street lamp and the indoor illumination light fitting difficulty is big, volume big, the problem of brightness irregularities, this led light source that is packaged in curved surface can provide direct projection light for all directions of needs illumination, and volume is little, luminous efficiency is high, all directions brightness is even.A light fixture only needs a led light source that is packaged in curved surface, assembles easy.
The purpose of this utility model can be by realizing by the following technical solutions: a kind of led light source that is packaged in curved surface, the both positive and negative polarity (1) that includes printed circuit (8) is electrically connected with LED luminescence chip (5), printed circuit (8), its main feature is also to include curved surface matrix (2), on curved surface matrix (2), be provided with several bowls cup (21), be provided with LED luminescence chip (5) in the bowl cup (21).LED luminescence chip (5) LED luminescence chip (5) can be with adhesive bond in bowl cup (21) bowl cup (21).
The described curved surface matrix (2) that is packaged in the led light source of curved surface is hunchbacked shape for the surface, is sphere, tiling, the face of cylinder.The surperficial sphere of described curved surface matrix (2) is whole sphere, or is hemisphere face, or be 1/4th, the eighth ball face, or spherical calotte.
The described bowl cup (21) that is packaged in the led light source of curved surface is hemispherical.Described hemispheric bowl cup, its surface light reflectivity is good, sink to curved surface matrix (2) outer surface but do not penetrate the pit of curved surface matrix (2).
The material that the led light source that is packaged in curved surface also includes curved surface matrix (2) is the metal material of good heat conductivity, can change the metal material of local shape under certain pressure, and described metal material comprises aluminium but is not limited to aluminium.Outer surface at curved surface matrix (2) has heat-conducting insulated film (22).Described outer surface is that face at LED luminescence chip place.Described heat-conducting insulated film (22) is the burning insulating barrier on curved surface matrix (2) outer surface or is coated on high-thermal-conductivity epoxy resin on curved surface matrix (2) outer surface.
The described led light source that is packaged in curved surface also includes at the last compress of the outer surface heat-conducting insulated film (22) of curved surface matrix (2) printed circuit (8), printed circuit (8) is peripheral with transparent epoxy resin (3) encapsulation, and the both positive and negative polarity (1) of printed circuit (8) is drawn along curved surface matrix (2).Described compress printed circuit is copper facing or cover Copper Foil, corrode into behind the printed circuit at the printed circuit electroplate on oxidation insulating film, and the both positive and negative polarity of printed circuit is drawn along the curved surface matrix, connects external power source during use.
Described LED luminescence chip (5) is connected in the printed circuit (8) in the mode of serial or parallel connection.
During power turn-on, because each the LED luminescence chip that is distributed on the curved surface outer surface of matrix all sends a branch of direct projection light, each normal direction of area relative of LED luminescence chip all has direct projection light to send so the curved surface outer surface of matrix has distributed, and satisfies led light source can both provide direct projection light for all directions of specific illumination place needs illumination demand; Because LED luminescence chip density is big, the gap is little mutually, beam edge is overlapped, so brightness is even in the light coverage of led light source.Curved surface matrix (2) and heat-conducting insulated film (22) all have good heat-conducting, the heat that LED luminescence chip (5) and printed circuit (8) produce is delivered on the curved surface matrix by heat-conducting insulated film (22) evenly to be dispersed, so led light source (5) can improve luminous efficiency, increase the service life.
The described led light source that is packaged in curved surface also includes on the surface of LED luminescence chip (5) and is coated with fluorophor (7).The led light source that is packaged in curved surface can send white light, also can send the light of other colors such as blue streak, ruddiness, green glow.When needing white light source, the LED luminescence chip that led light source uses is selected the blue streak chip for use, at blue streak chip surface coating YAG fluorophor.When the light color that the light that light source sent that needs LED luminescence chip encapsulation and LED luminescence chip self are sent is identical, need not to be coated with fluorophor on LED luminescence chip surface.
The beneficial effects of the utility model are, the curved surface outer surface of matrix is hunchbacked shape, and therefore all directions that the light directive back of a bow that the LED luminescence chip on it of distributing sends is faced have increased irradiated area.
LED luminescence chip density is big, adjacent segment is little, the imbricate of adjacent beams, so brightness volume even, the LED curved surface light source is less relatively in the light coverage.
The curved surface outer surface of matrix is provided with hemispherical bowl cup, and bowl cup surface has good light reflective properties, and the LED luminescence chip is fixed in the bowl cup, so the light that the LED luminescence chip produces is gone out with the direct projection of light beam form.
The heat-conducting insulated film of curved surface outer surface of matrix is an insulator, thus the printed circuit of compress on it not can with the conducting of curved surface matrix.
Heat-conducting insulated film, curved surface matrix, transparent epoxy resin, binding agent etc. all have good heat-conducting, the heat that light in LED luminescence chip, printed circuit, the transparent epoxy resin, gold thread etc. are produced is derived by the afterbody of curved surface matrix directly or indirectly by the heat-conducting insulated film transmission and be evenly distributed on the curved surface matrix; The inner surface of curved surface matrix contacts with air with the outer surface of transparent epoxy resin, disperses heat by air; Therefore, a large amount of heats can not saved bit by bit in led light source inside, thereby have improved luminous efficiency, prolonged life-span of LED luminescence chip.
The both positive and negative polarity of printed circuit is drawn at heat-conducting insulated film upper edge curved surface matrix, reaches from the outside to the purpose of led light source power supply.
The printed circuit electroplate, solderability is good, and reflective is good.
Exploitation light coverage is big, according to illumination place characteristics with light-emitting area be packaged into different shapes, the led light source that is packaged in curved surface that only just can satisfy the use of specific illumination place with the light fixture of a light source manufacturing is the demand in market.
The specific embodiment:
Embodiment 1: see Fig. 1 (a), Fig. 1 (b), a kind of led light source that is packaged in sphere curved surface, the both positive and negative polarity 1 that includes printed circuit 8 is electrically connected with LED luminescence chip 5, printed circuit 8, on curved surface matrix 2, be provided with several bowls cup 21, be provided with LED luminescence chip 5 in the bowl cup 21.Bowl cup 21 is a hemispherical.Curved surface matrix 2 is sphere for the surface.The curved surface matrix 2 outer surfaces identical bowl cup 21 of several sizes that distributes, described size is identical to refer to that the degree of depth of bowl cup 21 is identical with radius.Copper facing on heat-conducting insulated film 22, the silver-plated back of burn into form printed circuit 8 in bowl cup 21 gaps, bowl cup 21 surfaces are through copper facing, silver-plated formation reflector, the high heat conduction binding agent of LED luminescence chip 5 usefulness is fixed on bowl cup 21 bottoms and is connected in the printed circuit 8 in the mode of series connection/parallel connection, LED luminescence chip 5 pins weld with gold thread during series connection, LED luminescence chip 5 pins are welded on the printed circuit 8 when in parallel, this led light source that is packaged in curved surface can provide direct projection light for all directions of needs illumination, and volume is little, luminous efficiency is high, all directions brightness is even.A light fixture only needs a led light source that is packaged in curved surface, assembles easy.The material of curved surface matrix 2 is the aluminium of good heat conductivity.LED luminescence chip 5 is a blue streak LED luminescence chip.Be coated with YAG fluorophor 7 on LED luminescence chip 5 surfaces, the printed circuit 8 peripheral transparent epoxy resins 3 of using encapsulate, and form the complete led light source that is packaged in sphere curved surface, form the curved surface encapsulated LED light source of white light, sphere.When power supply passes through 1 conducting of printed circuit both positive and negative polarity, because each the LED luminescence chip 5 that is distributed on sphere curved surface matrix 2 outer surfaces all sends a branch of direct projection white light by YAG fluorophor 7, each normal direction of area relative of LED luminescence chip 5 all has the direct projection white light to send so curved surface matrix 2 outer surfaces have distributed, and the encapsulated LED light source can both provide direct projection light for all directions around the spheroid; Because LED luminescence chip 5 density are big, the gap is little mutually, beam edge is overlapped, so the volume of led light source is less, the interior brightness of light coverage is even.Curved surface matrix 2, heat-conducting insulated film 22, transparent epoxy resin 3, high heat conduction binding agent 6 all have good heat-conducting, the heat that LED luminescence chip 5 and printed circuit 8 produces is delivered to by heat-conducting insulated film 22 evenly to be dispersed on the curved surface matrix 2 and derives from curved surface matrix 2 afterbodys, inner surface by transparent epoxy resin 3 outer surfaces and curved surface matrix 2 diffuses in the air simultaneously, reaches raising led light source luminous efficiency, prolongs the led light source purpose in service life.
Embodiment 2: be packaged in the cylindrical curved surface led light source, see Fig. 2, it is cylindrical that curved surface matrix 2 is cavity, and led light source can both provide direct projection light for the cylinder circumference all directions.Except that light coverage, the application place of curved surface matrix 2 shapes and light source were different, the structure of this routine light source, principle, performance were identical with Fig. 1 light source.
Embodiment 3: be packaged in a watt shape curved surface LED light source, see Fig. 3, curved surface matrix 2 is a watt shape, and led light source can both provide direct projection light for watt corresponding all directions of the shape back of a bow.Except that light coverage, the application place of curved surface matrix 2 shapes and light source were different, the structure of this routine light source, principle, performance were identical with Fig. 1 light source.