CN201090286Y - Diesel engine - Google Patents

Diesel engine Download PDF

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Publication number
CN201090286Y
CN201090286Y CNU2007200285321U CN200720028532U CN201090286Y CN 201090286 Y CN201090286 Y CN 201090286Y CN U2007200285321 U CNU2007200285321 U CN U2007200285321U CN 200720028532 U CN200720028532 U CN 200720028532U CN 201090286 Y CN201090286 Y CN 201090286Y
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diesel engine
pressure
pipe
fuel
timing gear
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Expired - Lifetime
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CNU2007200285321U
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Chinese (zh)
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李培新
徐守军
王德成
陈庭洲
韩继武
王志坚
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

The utility model discloses a diesel engine, which comprises diesel engine parts, a water pump assembly is arranged at middle upper part of front end of diesel engine, the water outlet of the water pump is directly connected with the water cavity of engine body by the pipeline of inner cavity of timing gear chamber, an air compressor and a steering pump are arranged at right side of the timing gear chamber, a generator is arranged at upper part of front end of diesel engine by engine bracket, a machine-oil filter is arranged at right lower part of front end of diesel engine, a machine-oil filling opening is arranged at left upper part of the timing gear chamber, a high-pressure common trail device is arranged at the middle part of the diesel engine, six slots are arranged on a crankshaft belt wheel. The utility model has the advantages of strong power, goo economy, compact structure, and convenient maintenance. The utility model is applicable for large-medium bus.

Description

一种柴油机 a diesel engine

技术领域technical field

本实用新型涉及一种柴油机,尤其是一种客车用柴油机。The utility model relates to a diesel engine, in particular to a diesel engine for passenger cars.

背景技术Background technique

随着国家对车辆发动机排放方面的重视,市场对低排放发动机的需要非常迫切。尤其是为大、中型客车配套用柴油机,需要动力性强、经济性好、结构紧凑,便于维护。但现有的柴油机由于其配套部件相对分散,体积庞大,用在大、中型客车上不便于维护。With the country's emphasis on vehicle engine emissions, the market's demand for low-emission engines is very urgent. Especially for large and medium-sized passenger cars, diesel engines need to be powerful, economical, compact and easy to maintain. But existing diesel engine is because its supporting parts are scattered relatively, and volume is huge, is used on the large and medium-sized bus and is inconvenient to maintain.

发明内容Contents of the invention

本实用新型要解决的技术问题是提供一种动力性强、经济性好、结构紧凑,适合于大、中型客车动力配套用的柴油机。The technical problem to be solved by the utility model is to provide a diesel engine with strong power, good economy and compact structure, which is suitable for power matching of large and medium-sized passenger cars.

为解决上述技术问题,本实用新型包括柴油机的各机件,其结构特点是在柴油机的前端中上部安装有水泵总成,水泵出水口通过正时齿轮室内腔管路直接与机体的水腔连接,空气压缩机、转向泵安装在正时齿轮室右侧,发电机通过发电机支架安装在柴油机的前端上部,机油滤清器安装在柴油机的前端右下部,机油加油口位于正时齿轮室的左上部,柴油机中部安装高压共轨装置。In order to solve the above-mentioned technical problems, the utility model includes various parts of the diesel engine, and its structural feature is that a water pump assembly is installed on the middle and upper part of the front end of the diesel engine, and the water outlet of the water pump is directly connected with the water cavity of the body through the internal cavity pipeline of the timing gear , the air compressor and steering pump are installed on the right side of the timing gear chamber, the generator is installed on the upper front end of the diesel engine through the generator bracket, the oil filter is installed on the lower right front end of the diesel engine, and the oil filling port is located in the timing gear chamber On the upper left, a high-pressure common rail device is installed in the middle of the diesel engine.

所述的高压共轨装置包括安装在柴油机中部的高压共轨管,在高压共轨管下方的柴油机左侧自前而后安装有高压泵、燃油精滤器、燃油粗滤器及ECU,燃油粗滤器经低压油管与ECU连通,ECU经低压油管与燃油精滤器连通,燃油精滤器经低压油管与高压泵连通,高压泵经高压油管与高压共轨管连通,高压共轨管经高压油管连通到电控喷油器。The high-pressure common rail device includes a high-pressure common-rail pipe installed in the middle of the diesel engine. A high-pressure pump, a fuel fine filter, a fuel primary filter and an ECU are installed from front to back on the left side of the diesel engine under the high-pressure common-rail pipe. The fuel pipe is connected to the ECU, the ECU is connected to the fuel fine filter through the low-pressure fuel pipe, the fuel fine filter is connected to the high-pressure pump through the low-pressure fuel pipe, the high-pressure pump is connected to the high-pressure common rail pipe through the high-pressure fuel pipe, and the high-pressure common rail pipe is connected to the electric control injection nozzle through the high-pressure fuel pipe. oiler.

作为对该柴油机的改进,在曲轴皮带轮上设有六槽,其中内侧两槽用于驱动水泵皮带轮,另外四槽用于空调压缩机和风扇的动力输出。As an improvement to the diesel engine, there are six slots on the crankshaft pulley, of which the inner two slots are used to drive the water pump pulley, and the other four slots are used for the power output of the air conditioner compressor and fan.

采用上述结构后,由于将水泵总成布置在柴油机前端的中上部,缩短了水道长度。空气压缩机、转向泵安装位置布置在正时齿轮室右侧,进、出气,进、出油管路的配套连接非常方便。发电机放在了空间较大的柴油机的前端上部,远离排气管等热源。机油加油口位于正时齿轮室的左上部,该处空间较大,方便加注机油。机油滤清器在柴油机前端的右下部,使维修保养更为方便。其整体满足了大、中型客车对动力性强、经济性好、结构紧凑的柴油机的需要。After adopting the above structure, since the water pump assembly is arranged at the middle and upper part of the front end of the diesel engine, the length of the water channel is shortened. The air compressor and steering pump are installed on the right side of the timing gear chamber, and the matching connections of the air inlet and outlet, and oil inlet and outlet pipelines are very convenient. The generator is placed on the upper front end of the diesel engine with a large space, away from heat sources such as exhaust pipes. The oil filling port is located on the upper left part of the timing gear chamber, where there is a large space for easy oil filling. The oil filter is located at the lower right of the front end of the diesel engine, making maintenance more convenient. It overall meets the needs of large and medium-sized passenger cars for diesel engines with strong power, good economy and compact structure.

附图说明Description of drawings

下面结合附图对本实用新型的具体实施方式作进一步详细描述:Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail:

图1为本实用新型前视的结构示意图;Fig. 1 is the structural representation of the front view of the utility model;

图2为图1右视结构示意图;Fig. 2 is a schematic diagram of the right view structure of Fig. 1;

图3为图1左视结构示意图。Fig. 3 is a schematic diagram of the left view of Fig. 1 .

具体实施方式Detailed ways

参照附图,为满足客车后置发动机的配套需要,在柴油机的前端对柴油机的主要附件位置进行了优化设计,该柴油机包括柴油机的各机件,从柴油机的前端看,在柴油机的前端中上部安装有水泵总成4,水泵进水口6朝向左侧,水泵出水口通过正时齿轮室内腔管路直接与机体的水腔连接,缩短了水道长度。空气压缩机1、转向泵10安装在正时齿轮室右侧,进、出气,进、出油管路的配套连接非常方便。发电机3通过发电机支架安装在柴油机的前端上部,远离排气管等热源,通过水泵皮带轮驱动发电机,发动机铭牌2安装在柴油机的发电机支架上。机油滤清器9安装在柴油机的前端右下部,使维修保养更为方便。机油加油口12位于正时齿轮室的左上部,该处空间较大,方便加注机油。柴油机中部安装高压共轨装置,该高压共轨装置包括安装在柴油机中部的高压共轨管15,在高压共轨管15下方的柴油机左侧自前而后安装有高压泵13、燃油精滤器14、燃油粗滤器16及ECU19,燃油粗滤器16经低压油管17与ECU19连通,ECU19经低压油管17与燃油精滤器14连通,燃油精滤器14经低压油管17与高压泵13连通,高压泵13经高压油管18与高压共轨管15连通,高压共轨管15经高压油管18连通到电控喷油器。ECU19根据传感器传来的柴油机转速和负荷大小的信息,按照ECU19内存的技术数据确定喷油量,然后再根据水温传感器、进气温度压力传感器等传感器传来的信息对油量进行修正,最后将修正后的油量向电控喷油器发出指令,电控喷油器按ECU19指令要求适时适量的向各缸燃烧室喷油,完成柴油机的燃烧过程。在曲轴皮带轮11上设有六槽,其中内侧两槽用于驱动水泵皮带轮,另外四槽用于空调压缩机和风扇的动力输出,在曲轴皮带轮11与水泵皮带轮之间通过张紧轮座7安装有张紧轮5。柴油机后端飞轮、飞轮壳8接口尺寸保持了与WD615欧II柴油机相同的接口,可以很方便的进行配套连接。但通过飞轮与曲轴后端连接结构的改变,使飞轮安装位置向发动机前端相应前移,最终使飞轮壳8的长度缩短了25mm。后端的这种配套结构在保持配套尺寸、可靠性不变的前提下,缩短了柴油机整体长度,使柴油机结构更为紧凑。With reference to the accompanying drawings, in order to meet the matching needs of the rear engine of the passenger car, the main accessories of the diesel engine are optimally designed at the front end of the diesel engine. The water pump assembly 4 is installed, the water pump water inlet 6 faces to the left, and the water pump water outlet is directly connected with the water cavity of the body through the timing gear chamber cavity pipeline, shortening the length of the water channel. Air compressor 1 and steering pump 10 are installed on the right side of the timing gear chamber, and the matching connection of air inlet and outlet and oil inlet and outlet pipelines is very convenient. Generator 3 is installed on the front end upper part of diesel engine by generator bracket, away from heat sources such as exhaust pipe, drives generator by water pump pulley, and engine nameplate 2 is installed on the generator bracket of diesel engine. The oil filter 9 is installed at the lower right part of the front end of the diesel engine, which makes maintenance more convenient. The engine oil filling port 12 is located at the left upper part of the timing gear chamber, where the space is larger and convenient for adding engine oil. A high-pressure common rail device is installed in the middle of the diesel engine. The high-pressure common rail device includes a high-pressure common rail pipe 15 installed in the middle of the diesel engine. On the left side of the diesel engine below the high-pressure common rail pipe 15, a high-pressure pump 13, a fuel fine filter 14, and a fuel oil filter are installed from front to back. Coarse filter 16 and ECU19, primary fuel filter 16 communicates with ECU19 through low-pressure fuel pipe 17, ECU19 communicates with fuel fine filter 14 through low-pressure fuel pipe 17, fuel fine filter 14 communicates with high-pressure pump 13 through low-pressure fuel pipe 17, high-pressure pump 13 passes through high-pressure fuel pipe 18 communicates with the high-pressure common rail pipe 15, and the high-pressure common rail pipe 15 communicates with the electronically controlled fuel injector through the high-pressure oil pipe 18. ECU19 determines the fuel injection quantity according to the information of diesel engine speed and load from the sensor, according to the technical data stored in ECU19, and then corrects the fuel quantity according to the information from sensors such as water temperature sensor, intake air temperature and pressure sensor, etc., and finally The corrected oil quantity sends instructions to the electronically controlled fuel injector, and the electronically controlled fuel injector injects timely and appropriate amount of fuel to the combustion chambers of each cylinder according to the requirements of the ECU19 instruction to complete the combustion process of the diesel engine. There are six grooves on the crankshaft pulley 11, of which the inner two grooves are used to drive the water pump pulley, and the other four grooves are used for the power output of the air conditioner compressor and fan, and are installed between the crankshaft pulley 11 and the water pump pulley through the tensioner seat 7 Tensioner 5 is arranged. Diesel engine rear flywheel and flywheel housing 8 interface dimensions maintain the same interface as WD615 Euro II diesel engine, which can be easily connected. But through the change of the connecting structure between the flywheel and the rear end of the crankshaft, the installation position of the flywheel is moved forward correspondingly to the front end of the engine, and finally the length of the flywheel housing 8 is shortened by 25mm. The supporting structure of the rear end shortens the overall length of the diesel engine and makes the structure of the diesel engine more compact under the premise of maintaining the matching size and reliability.

该款柴油机按照客车发动机使用配套要求进行设计,采用了BOCSH公司生产的电控高压共轨燃油喷射系统,对柴油机燃烧系统、进排气系统进行优化匹配,排放达到欧III标准要求,动力性、经济性好,节能环保,结构紧凑,外型美观,解决了当前中国客车产品缺少理想配套动力的问题。能够满足大型豪华旅游客车、长途客运(10米-13.7米)及11米以上城市公交的动力配套需要。This type of diesel engine is designed according to the supporting requirements of passenger car engines. It adopts the electronically controlled high-pressure common rail fuel injection system produced by BOCSH Company to optimize and match the combustion system, intake and exhaust system of the diesel engine. The emission meets the requirements of Euro III standards. It has good economy, energy saving and environmental protection, compact structure and beautiful appearance, which solves the problem that the current Chinese bus products lack ideal supporting power. It can meet the power supporting needs of large luxury tourist buses, long-distance passenger transport (10m-13.7m) and urban buses over 11m.

Claims (3)

1.一种柴油机,包括柴油机的各机件,其特征是在柴油机的前端中上部安装有水泵总成(4),水泵出水口通过正时齿轮室内腔管路直接与机体的水腔连接,空气压缩机(1)、转向泵(10)安装在正时齿轮室右侧,发电机(3)通过发电机支架安装在柴油机的前端上部,机油滤清器(9)安装在柴油机的前端右下部,机油加油口(12)位于正时齿轮室的左上部,柴油机中部安装高压共轨装置。1. A diesel engine, comprising various parts of the diesel engine, is characterized in that a water pump assembly (4) is installed at the middle and upper part of the front end of the diesel engine, and the water pump outlet is directly connected with the water cavity of the body through the timing gear chamber pipeline, The air compressor (1) and the steering pump (10) are installed on the right side of the timing gear chamber, the generator (3) is installed on the upper part of the front end of the diesel engine through the generator bracket, and the oil filter (9) is installed on the right side of the front end of the diesel engine. At the bottom, the oil filling port (12) is located at the upper left part of the timing gear chamber, and a high-pressure common rail device is installed in the middle of the diesel engine. 2.根据权利要求1所述的柴油机,其特征是所述的高压共轨装置包括安装在柴油机中部的高压共轨管(15),在高压共轨管(15)下方的柴油机左侧自前而后安装有高压泵(13)、燃油精滤器(14)、燃油粗滤器(16)及ECU(19),燃油粗滤器(16)经低压油管(17)与ECU(19)连通,ECU(19)经低压油管(17)与燃油精滤器(14)连通,燃油精滤器(14)经低压油管(17)与高压泵(13)连通,高压泵(13)经高压油管(18)与高压共轨管(15)连通,高压共轨管(15)经高压油管(18)连通到电控喷油器。2. The diesel engine according to claim 1, characterized in that the high-pressure common rail device includes a high-pressure common-rail pipe (15) installed in the middle of the diesel engine, and the left side of the diesel engine below the high-pressure common-rail pipe (15) is from front to back A high-pressure pump (13), a fine fuel filter (14), a primary fuel filter (16) and an ECU (19) are installed, the primary fuel filter (16) communicates with the ECU (19) through a low-pressure oil pipe (17), and the ECU (19) The low-pressure fuel pipe (17) is connected with the fuel fine filter (14), the fuel fine filter (14) is connected with the high-pressure pump (13) through the low-pressure fuel pipe (17), and the high-pressure pump (13) is connected with the high-pressure common rail through the high-pressure fuel pipe (18) The pipe (15) is connected, and the high-pressure common rail pipe (15) is connected to the electronically controlled fuel injector through the high-pressure oil pipe (18). 3.根据权利要求1所述的柴油机,其特征是在曲轴皮带轮(11)上设有六槽。3. The diesel engine according to claim 1, characterized in that six grooves are provided on the crankshaft pulley (11).
CNU2007200285321U 2007-09-27 2007-09-27 Diesel engine Expired - Lifetime CN201090286Y (en)

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CNU2007200285321U CN201090286Y (en) 2007-09-27 2007-09-27 Diesel engine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101984236A (en) * 2010-11-10 2011-03-09 东风朝阳柴油机有限责任公司 Gear chamber system integrated with water pump
CN102410082A (en) * 2011-12-09 2012-04-11 无锡国煤重工机械有限公司 Mining anti-explosion electronic control high-voltage common rail diesel engine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101984236A (en) * 2010-11-10 2011-03-09 东风朝阳柴油机有限责任公司 Gear chamber system integrated with water pump
CN102410082A (en) * 2011-12-09 2012-04-11 无锡国煤重工机械有限公司 Mining anti-explosion electronic control high-voltage common rail diesel engine

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Granted publication date: 20080723