CN201076870Y - Phase regulating device for cross wedge rolling mill - Google Patents
Phase regulating device for cross wedge rolling mill Download PDFInfo
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- CN201076870Y CN201076870Y CNU2007201702632U CN200720170263U CN201076870Y CN 201076870 Y CN201076870 Y CN 201076870Y CN U2007201702632 U CNU2007201702632 U CN U2007201702632U CN 200720170263 U CN200720170263 U CN 200720170263U CN 201076870 Y CN201076870 Y CN 201076870Y
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- phase adjustment
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- 238000005096 rolling process Methods 0.000 title claims abstract description 22
- 230000001105 regulatory effect Effects 0.000 title 1
- 230000005540 biological transmission Effects 0.000 abstract description 15
- 238000009434 installation Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000005242 forging Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
一种楔横轧机相位调节装置,包括轧辊齿轮、轧辊轴、传力连杆和销轴,在传力连杆臂端上,横穿一螺栓,穿出销柱上的横孔中,在销柱两侧的螺栓上,分别套有内螺母和外螺母,销柱和所述轧辊齿轮侧面垂直连接并可以相对转动,传力连杆具有2-4臂。本实用新型楔横轧机相位调节装置,采用通用件、结构简单、安装方便、调整容易、各臂和各螺栓受力均匀、可靠性好,故障率低。
A phase adjustment device for a cross wedge rolling mill, including a roll gear, a roll shaft, a force transmission connecting rod and a pin shaft. The bolts on both sides of the column are respectively covered with inner nuts and outer nuts, the pins are vertically connected to the side of the roll gear and can rotate relatively, and the force transmission connecting rod has 2-4 arms. The phase adjustment device of the cross wedge rolling mill of the utility model adopts common parts, has the advantages of simple structure, convenient installation and adjustment, uniform stress on each arm and each bolt, good reliability and low failure rate.
Description
技术领域technical field
本实用新型涉及一种机械相位调整装置,特别涉及一种楔横轧机相位调节装置。The utility model relates to a mechanical phase adjustment device, in particular to a phase adjustment device for a cross wedge rolling mill.
背景技术Background technique
楔横轧机是一种常用高效锻压设备,这种设备上下设置两个轧辊,两个轧辊上均匀分布了相等数量的T型槽,用于安装模具。上下两个轧辊逆同向同步转动,将置于两个轧辊之间的锻料一次成型。Cross wedge rolling mill is a commonly used high-efficiency forging equipment. This equipment is equipped with two rolls above and below, and an equal number of T-shaped grooves are evenly distributed on the two rolls for installing molds. The upper and lower rolls rotate synchronously in the opposite direction, and the forging material placed between the two rolls is formed at one time.
由于模具是分置于两个圆的轧辊之上,上下两套模具之间的相位定位对于轧制质量是至关重要的。但是楔横轧机常被用来轧制不同的产品,也就是经常地更换模具,不同的模具很难做到高度一致,就需要改变两个轧辊的中心距、而改变两辊中心距会引起相位差,导致模具也有相位差,而较大的相位差将影响轧件质量甚至使轧制过程无法进行,但是通过调整模具来对齐相位的过程相当繁琐。Since the dies are placed on two round rolls, the phase positioning between the upper and lower sets of dies is crucial to the rolling quality. However, the cross wedge rolling mill is often used to roll different products, that is, to change the mold frequently. It is difficult to achieve the same height for different molds, so it is necessary to change the center distance between the two rolls, and changing the center distance between the two rolls will cause phase The phase difference will cause the mold to have a phase difference, and a large phase difference will affect the quality of the rolled piece and even make the rolling process impossible, but the process of aligning the phase by adjusting the mold is quite cumbersome.
为了消除这种相位差,一般楔横轧机上安装了相位调节机构。现有的相位调节机构通常是安装在下轧辊上,图3所示是其中常用的一种形式。具体的:轧辊齿轮1空套在轧辊轴2上,在轧辊轴2上装一传力连杆4A,轧辊齿轮1上相应的设有销轴5A,在传力连杆4A和销轴5A之间,各装一带螺纹的拉杆9,两根拉杆螺纹反向、相向对置,用一有相应螺纹的双头调节螺母9A连接。In order to eliminate this phase difference, a phase adjustment mechanism is generally installed on the cross wedge rolling mill. The existing phase adjustment mechanism is usually installed on the lower roll, and Fig. 3 shows a commonly used form thereof. Specifically: the
在这种相位调节机构中,轧辊齿轮1和另一轧辊始终同步同相,调整调节螺母9A,就可以改变传力连杆4A和销轴5A之间的距离,也就改变了轧辊齿轮1和轧辊轴2之间的相位。In this phase adjustment mechanism, the
在这种相位调节机构中,传力连杆可以有两臂,也可以有三臂四臂。臂越多,传力越大,但相应的结构越复杂。In this phase adjustment mechanism, the force transmission link can have two arms, or three arms and four arms. The more arms, the greater the force transmission, but the corresponding structure is more complicated.
这种相位调节机构最通用,但是存在以下缺陷:This phase adjustment mechanism is the most common, but has the following defects:
1、各臂上拉杆受力很难做到均匀分布,受力不均的结果极易导致拉杆裂;1. It is difficult to evenly distribute the force on the upper tie rods of each arm, and the result of uneven force can easily lead to cracking of the tie rods;
2、调节螺母时判断调整方向不明确,调整需要专用工具,过程繁复;2. When adjusting the nut, it is judged that the adjustment direction is not clear, special tools are required for adjustment, and the process is complicated;
3、结构复杂,一些部件制作复杂;3. The structure is complicated, and some parts are complicated to make;
4、两边调节时容易造成互相干涉,不易操作。4. It is easy to cause mutual interference when adjusting on both sides, and it is not easy to operate.
实用新型内容Utility model content
为弥补上述不足,本实用新型提供一种受力均匀,判断方向简单明确而且调节过程简明易行的楔横轧机相位调节装置。In order to make up for the above shortcomings, the utility model provides a phase adjustment device for a cross wedge rolling mill with uniform force, simple and clear judgment direction and simple and easy adjustment process.
本实用新型楔横轧机相位调节装置,包括轧辊齿轮、轧辊轴、传力连杆和销轴,其中:在所述传力连杆端头上,横穿一螺栓,所述螺栓的头沉在所述传力连杆中,杆穿在所述销柱上相应的横孔中,在所述销柱两侧的螺栓上,分别套有内螺母和外螺母。The phase adjustment device of the utility model cross wedge rolling mill comprises a roll gear, a roll shaft, a force transmission connecting rod and a pin shaft, wherein: on the end of the force transmission connection rod, a bolt is crossed, and the head of the bolt sinks on the In the power transmission connecting rod, the rod passes through the corresponding horizontal hole on the pin, and the bolts on both sides of the pin are respectively sleeved with inner nuts and outer nuts.
本实用新型楔横轧机相位调节装置,其中:所述销柱和所述轧辊齿轮侧面垂直连接并可以相对转动。The utility model relates to a phase adjustment device for a cross wedge rolling mill, wherein: the pin is vertically connected to the side of the roll gear and can rotate relative to each other.
本实用新型楔横轧机相位调节装置,其中:所述传力连杆具有2-4臂。The utility model relates to a phase adjustment device for a cross wedge rolling mill, wherein: the force transmission connecting rod has 2-4 arms.
本实用新型楔横轧机相位调节装置,采用通用件、结构简单、安装方便、调整容易、各臂和各螺栓受力均匀、可靠性好,故障率低。The phase adjustment device of the cross wedge rolling mill of the utility model adopts common parts, has the advantages of simple structure, convenient installation and adjustment, uniform stress on each arm and each bolt, good reliability and low failure rate.
附图说明Description of drawings
图1是本实用新型楔横轧机相位调节装置的示意图;Fig. 1 is the schematic diagram of the phase adjustment device of the cross wedge rolling mill of the present invention;
图2是本实用新型楔横轧机相位调节装置的示意图的A-A剖面图;Fig. 2 is the A-A sectional view of the schematic diagram of the phase adjustment device of the cross wedge rolling mill of the present invention;
图3是现有的楔横轧机相位调节装置结构图;Fig. 3 is a structural diagram of an existing cross wedge rolling mill phase adjustment device;
图4是带相位调节装置的楔横轧机的相关部分示意图。Fig. 4 is a schematic diagram of relevant parts of a cross wedge rolling mill with a phase adjustment device.
具体实施方式Detailed ways
为进一步阐述本实用新型,下面结合实施例作更详尽的说明。图1是本实用新型楔横轧机相位调节装置的示意图。其中包括下轧辊10,轧辊轴2、轧辊齿轮1,轧辊轴2和下轧辊10为一体、从下轧辊10侧面伸出;轧辊齿轮1空套在轧辊轴2上。在轧辊轴1和轧辊齿轮2之间,装有涨紧套3。在轧辊轴2端头上、轧辊齿轮1外侧,装有传力连杆4;该传力连杆4等分伸出三臂(也可以是两臂、四臂),在每个臂端的相应位置的轧辊齿轮1的侧面,各设一个销柱5;该销柱5和轧辊齿轮1之间,应可以转动。For further setting forth the utility model, below in conjunction with embodiment is described in more detail. Fig. 1 is a schematic diagram of a phase adjustment device for a cross wedge rolling mill of the present invention. Wherein comprise
从传力连杆4臂端到销柱5,横穿一螺栓6,该螺栓的头沉在传力连杆4臂端外侧内、杆穿过销柱5上相应的横孔并穿出适当的长度,在销柱5两侧的螺栓6上,分别套内螺母8和外螺母7。From the arm end of the force transmission connecting rod 4 to the pin 5, a bolt 6 is traversed, the head of the bolt sinks inside the outer side of the arm end of the force transmission connecting rod 4, the rod passes through the corresponding horizontal hole on the pin 5 and passes through a suitable On the bolts 6 on both sides of the pin 5, the inner nut 8 and the outer nut 7 are respectively sleeved.
轧辊齿轮1上受的力,通过销柱5、螺栓6(含外螺母7、内螺母8)、传力连杆4传送到轧辊轴2上,带动轧辊轴2转动。The force received on the
需要调整相位时,按以下步骤进行:To adjust the phase, follow the steps below:
1、各臂松开外螺母7(或内螺母8);1. Loosen the outer nut 7 (or inner nut 8) on each arm;
2、任选一臂旋紧内螺母8(外螺母7);2. Optionally tighten the inner nut 8 (outer nut 7) with one arm;
3、位置合适时调整其它各臂内螺母8(外螺母7)到合适位置;3. When the position is appropriate, adjust the inner nuts 8 (outer nuts 7) of other arms to the appropriate positions;
4、重新紧固各臂外螺母7(内螺母8)。4. Retighten the outer nuts 7 (inner nuts 8) of each arm.
上述过程为图中顺时针方向调整,括号内为逆向调整。The above process is the clockwise adjustment in the figure, and the reverse adjustment is in the brackets.
可见,本实用新型确实具有通用性强、结构简单、安装方便、调整容易、受力均匀、可靠性高、故障率低的优点。It can be seen that the utility model does have the advantages of strong versatility, simple structure, convenient installation, easy adjustment, uniform force, high reliability, and low failure rate.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201702632U CN201076870Y (en) | 2007-08-17 | 2007-08-17 | Phase regulating device for cross wedge rolling mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201702632U CN201076870Y (en) | 2007-08-17 | 2007-08-17 | Phase regulating device for cross wedge rolling mill |
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| Publication Number | Publication Date |
|---|---|
| CN201076870Y true CN201076870Y (en) | 2008-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201702632U Expired - Lifetime CN201076870Y (en) | 2007-08-17 | 2007-08-17 | Phase regulating device for cross wedge rolling mill |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101402262B (en) * | 2008-09-27 | 2010-12-15 | 济南二机床集团有限公司 | Split gear phase adjustment device and adjustment method for mechanical press |
| CN103639334A (en) * | 2013-12-09 | 2014-03-19 | 安庆市振发汽车锻件有限责任公司 | Multipurpose cross wedge rolling die |
-
2007
- 2007-08-17 CN CNU2007201702632U patent/CN201076870Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101402262B (en) * | 2008-09-27 | 2010-12-15 | 济南二机床集团有限公司 | Split gear phase adjustment device and adjustment method for mechanical press |
| CN103639334A (en) * | 2013-12-09 | 2014-03-19 | 安庆市振发汽车锻件有限责任公司 | Multipurpose cross wedge rolling die |
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Granted publication date: 20080625 |
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| CX01 | Expiry of patent term |
