CN201064072Y - An air-to-air heat exchanger - Google Patents

An air-to-air heat exchanger Download PDF

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CN201064072Y
CN201064072Y CNU2007200799378U CN200720079937U CN201064072Y CN 201064072 Y CN201064072 Y CN 201064072Y CN U2007200799378 U CNU2007200799378 U CN U2007200799378U CN 200720079937 U CN200720079937 U CN 200720079937U CN 201064072 Y CN201064072 Y CN 201064072Y
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air
heat exchanger
cabinet
inner core
housing
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张平
唐良宝
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Guilin University of Electronic Technology
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Guilin University of Electronic Technology
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Abstract

本实用新型公开了一种空对空热交换器,包括可方便连接于机柜且内设置有容置空间的壳体,所述壳体上开有多个风口,壳体内部设置有热交换器部件,该热交换器部件包括至少一个换热器内芯、两个风机和一个加热器,壳体背部上下设置有回风口和出风口,并相应回风口处设置一离心风机,左右侧面设置有进风口和出风口,并相应出风口处设置一风机,换热器内芯安装在壳体的中央,并把壳体内部封闭隔离为两部分,根据机柜内的温度,借助机柜内的加热器提升机柜温度,利用离心风机将机柜内的热空气吸进换热器内芯与换热器内芯的换热板产生热交换作用,再利用右侧风扇将环境外部的冷空气吸进换热器内芯的换热板中,实现了保持机柜内部的恒温作用。

Figure 200720079937

The utility model discloses an air-to-air heat exchanger, which comprises a housing which can be conveniently connected to a cabinet and has an accommodating space inside, a plurality of air ports are opened on the housing, and a heat exchanger is arranged inside the housing The heat exchanger part includes at least one heat exchanger inner core, two fans and a heater. The back of the shell is provided with an air return port and an air outlet up and down, and a centrifugal fan is provided at the corresponding return air port. The left and right sides are provided with The air inlet and outlet, and a fan is installed at the corresponding air outlet. The inner core of the heat exchanger is installed in the center of the shell, and the inside of the shell is sealed and isolated into two parts. According to the temperature in the cabinet, with the help of the heater in the cabinet Increase the temperature of the cabinet, use the centrifugal fan to suck the hot air in the cabinet into the inner core of the heat exchanger and the heat exchange plate of the inner core of the heat exchanger to produce heat exchange, and then use the right fan to suck the cold air outside the environment into the heat exchange In the heat exchange plate of the inner core of the device, the constant temperature inside the cabinet is realized.

Figure 200720079937

Description

一种空对空热交换器 An air-to-air heat exchanger

(一)技术领域:(1) Technical field:

本实用新型涉及热交换装置,为一种热交换器装置,适合气体-气体热交换的换热器。尤其适合通讯、电子、电力行业用的空-空换热器装置。该热交换器同时具有智能控制和自诊断功能,尤其为户外通讯、电子、电力设备营造了良好和可靠的工作环境。The utility model relates to a heat exchange device, which is a heat exchanger device, which is suitable for gas-gas heat exchange. It is especially suitable for air-to-air heat exchanger devices used in communication, electronics, and electric power industries. The heat exchanger also has intelligent control and self-diagnosis functions, especially to create a good and reliable working environment for outdoor communication, electronic, and electrical equipment.

(二)背景技术:(two) background technology:

现有传统的机箱、机柜,例如:一般电子、电力、通讯机柜,为了保持稳定的工作温度,以防急剧的温度变化与外部环境的潮湿气体、灰尘和异物,影响设备正常的功能运行与寿命,造成电子元器件的破坏,大部分都是仅在上述机箱、机柜中装设普通的风机和散热器,以达到排除温度对电子元器件的影响。这种常用的冷却方式,却仍然无法有效调节温度,容易导致元器件因为过热或过冷产生故障或损坏的问题,同时无法隔绝外部环境的水气、灰尘、异物侵入机柜内部,影响设备的正常的工作运行,而且在维修及更换上带来了诸多不便与麻烦。Existing traditional chassis and cabinets, such as general electronics, electric power, and communication cabinets, in order to maintain a stable working temperature, in order to prevent rapid temperature changes and moisture, dust and foreign objects in the external environment, affecting the normal function and life of the equipment , causing damage to electronic components, most of them are only ordinary fans and radiators installed in the above-mentioned chassis and cabinets to eliminate the influence of temperature on electronic components. This commonly used cooling method still cannot effectively adjust the temperature, which may easily lead to failure or damage of components due to overheating or overcooling. At the same time, it cannot isolate moisture, dust, and foreign objects from the external environment from intruding into the cabinet, affecting the normal operation of the equipment. The operation of the work, but also brought a lot of inconvenience and trouble in the maintenance and replacement.

(三)发明内容:(3) Contents of the invention:

本实用新型所要解决的技术问题是提供一种更有效地调节机柜内部温度和隔绝外部环境的空对空热交换器,减少元器件的故障或损坏,保证设备长时间的正常运行,方便维修更换。The technical problem to be solved by the utility model is to provide an air-to-air heat exchanger that can more effectively adjust the internal temperature of the cabinet and isolate the external environment, reduce the failure or damage of components, ensure the normal operation of the equipment for a long time, and facilitate maintenance and replacement .

为了实现上述目的,本实用新型提供了一种空对空热交换器的新结构,主要在于:在机壳内部设置上下、左右两个容置空间,并于机壳中间固定一换热器内芯,借助于有封闭隔离排置通路的热交换器内芯,作为与机柜内热空气产生交换作用,达到降温冷却的目的,其中在换热器内芯与风机的通路连接处设有隔热海绵垫,并在周围及中间处涂布硅胶,用以封闭上下、左右两个容置空间,使得机柜内外的空气不致产生对流,在该机壳左侧壁和右侧壁贯穿设置机柜内循环回风口和机柜内循环出风口,机壳内壁上方和底部设置环境风进风口和环境风出风口,且在机柜内循环回风口和环境风出风口装设风机,机柜内循环回风口和环境风进风口则装设滤网。首先利用机柜内部装设的温度传感器探测机柜内的温度,若机柜内的温度低于程序控制器设定值,则机柜内的加热器开启至指定温度,当高于程序控制器设定温度时,可以利用热交换器机壳背部的机柜内循环回风口的离心风机,将机柜内的热空气吸入换热器内芯中与换热器内芯换热板产生交换作用,再利用右侧风扇将外部环境的冷空气吸进热交换器内芯的换热板中,因为两种流体间只相隔一个换热板,类似于板式换热器,提高了换热效率,确保机壳内部的恒温与隔绝状态。In order to achieve the above purpose, the utility model provides a new structure of an air-to-air heat exchanger, mainly as follows: two accommodating spaces, upper and lower, and left and right, are arranged inside the casing, and a heat exchanger is fixed in the middle of the casing. Core, with the help of the heat exchanger inner core with closed and isolated passages, as an exchange with the hot air in the cabinet, to achieve the purpose of cooling, in which a heat-insulating sponge is installed at the connection between the heat exchanger inner core and the fan passage Pad, and coated with silica gel around and in the middle, to seal the upper and lower, left and right accommodating spaces, so that the air inside and outside the cabinet will not convect, and the left and right walls of the cabinet are set to circulate through the cabinet. The air outlet and the circulating air outlet in the cabinet, the ambient air inlet and the ambient air outlet are arranged on the top and bottom of the inner wall of the cabinet, and fans are installed at the circulating air return port and the ambient air outlet in the cabinet, and the circulating air return port in the cabinet and the ambient air inlet The air outlet is equipped with a filter. First, use the temperature sensor installed inside the cabinet to detect the temperature in the cabinet. If the temperature in the cabinet is lower than the set value of the program controller, the heater in the cabinet will be turned on to the specified temperature. When the temperature is higher than the set temperature of the program controller , you can use the centrifugal fan in the cabinet circulation return port on the back of the heat exchanger shell to suck the hot air in the cabinet into the inner core of the heat exchanger to exchange with the heat exchange plate of the inner core of the heat exchanger, and then use the fan on the right side The cold air from the external environment is sucked into the heat exchange plate of the inner core of the heat exchanger, because there is only one heat exchange plate between the two fluids, which is similar to a plate heat exchanger, which improves the heat exchange efficiency and ensures a constant temperature inside the casing with isolation.

为了便于深入了解本实用新型的结构内容以及所能达成有益效果,下面结合附图和具体实施对本实用新型作进一步详细说明。In order to facilitate an in-depth understanding of the structure and beneficial effects of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation.

(四)附图说明:(4) Description of drawings:

图1为本实用新型的去上盖主视图。Fig. 1 is the front view of removing the upper cover of the utility model.

图2为本实用新型的左视图。Fig. 2 is a left view of the utility model.

图3为本实用新型的右视图。Fig. 3 is the right view of the utility model.

图4为本实用新型的后视图。Fig. 4 is the rear view of the utility model.

图5为本实用新型的断面示意图。Fig. 5 is a schematic cross-sectional view of the utility model.

图6为本实用新型的热交换器内芯主视图。Fig. 6 is a front view of the inner core of the heat exchanger of the present invention.

图7为本实用新型的温度控制原理图。Fig. 7 is a schematic diagram of the temperature control of the utility model.

附图标记:热交换器内芯1,离心风机2,、风机3,机壳4,定位销钉5,、铆螺母6,内芯弯板7,弯板8,程序控制器9,风机固定板10,下封条11,上封条12,滤网一13,滤网二14,端口插座15,电源插座16,热交换器固定铆螺母17,机壳盖板18,密封圈19,加热器块20,风扇21,热交换器固定螺钉22,内循环回风口23,内循环出风口24,环境风进风口25,环境风出风口26,内循环出风口27,内循环回风口28。Reference signs: heat exchanger inner core 1, centrifugal fan 2, fan 3, casing 4, positioning pin 5, rivet nut 6, inner core bent plate 7, bent plate 8, program controller 9, fan fixing plate 10. Lower seal 11, upper seal 12, filter 1 13, filter 2 14, port socket 15, power socket 16, heat exchanger fixing rivet nut 17, casing cover 18, sealing ring 19, heater block 20 , Fan 21, heat exchanger fixing screw 22, inner circulation return air outlet 23, inner circulation air outlet 24, ambient air inlet 25, ambient air outlet 26, inner circulation air outlet 27, inner circulation return air outlet 28.

(五)具体实施方式:(5) Specific implementation methods:

在图1、2、3、4、5、6、7、中,本实用新型公开了一种空对空热交换器结构,包括热交换器内芯1、离心风机2、风机3、机壳4、定位销钉5、铆螺母6、内芯弯板7、弯板8、程序控制器9、风机固定板10、下封条11、上封条12、滤网一13、滤网二14、端口插座15、电源插座16、热交换器固定铆螺母17、机壳盖板18、密封圈19、加热器块20、风扇21、热交换器固定螺钉22等元件构造所共同组合而成者;其中:In Figures 1, 2, 3, 4, 5, 6, and 7, the utility model discloses an air-to-air heat exchanger structure, including a heat exchanger inner core 1, a centrifugal fan 2, a fan 3, and a casing 4. Locating pin 5, rivet nut 6, inner core bent plate 7, bent plate 8, program controller 9, fan fixing plate 10, lower seal 11, upper seal 12, filter one 13, filter two 14, port socket 15. Power socket 16, heat exchanger fixing rivet nut 17, casing cover plate 18, sealing ring 19, heater block 20, fan 21, heat exchanger fixing screw 22 and other components combined together; where:

机壳4呈一箱体,整体密封良好并防锈处理,机壳装有定位销钉5、热交换器固定铆螺母17,可供固定于机柜的特定位置处,该机壳内部为一容置空间,用于装设其它元件机构,并在机壳背部上下贯穿设制机柜内循环出风口24、内循环回风口23,且在内循环回风口23处由风机固定板10装置离心风机2、滤网二14。在机柜左右两侧贯穿设制环境风进风口25、环境风出风口26,且在环境风出风口26处装置风机3,在环境风进风口25处装置滤网一13。在机壳中部由下封条11、上封条12、内芯弯板7、弯板8和密封条固定热交换器内芯1,最后在热交换器内芯1的两边与封条接缝处涂上硅胶以密封,并确保两风道密封隔离;The casing 4 is a box body, which is well sealed and anti-rust as a whole. The casing is equipped with positioning pins 5 and heat exchanger fixing rivet nuts 17, which can be fixed at a specific position of the cabinet. The inside of the casing is a container The space is used to install other component mechanisms, and the internal circulation air outlet 24 and the internal circulation return air outlet 23 of the cabinet are set up and down on the back of the cabinet, and the fan fixing plate 10 is used to install the centrifugal fan 2 and the internal circulation return air outlet 23. Filter two 14. The ambient wind air inlet 25 and the ambient air outlet 26 are set through the left and right sides of the cabinet, and the blower fan 3 is installed at the ambient air outlet 26, and the filter screen 13 is installed at the ambient air inlet 25. In the middle of the casing, the inner core 1 of the heat exchanger is fixed by the lower sealing strip 11, the upper sealing strip 12, the inner core bending plate 7, the bending plate 8 and the sealing strip. Silicone to seal and ensure the sealing and isolation of the two air ducts;

热交换器内芯1可为板翅式、间壁式或其它形式换热器结构,其直接影响本实用新型热交换器的换热系数和结构大小;The inner core 1 of the heat exchanger can be a plate-fin type, partition type or other heat exchanger structure, which directly affects the heat transfer coefficient and structural size of the heat exchanger of the present invention;

在机壳4下方右部装置有程序控制器9;A program controller 9 is installed on the right under the casing 4;

在机壳背部装置有端口插座15、电源插座16;A port socket 15 and a power socket 16 are installed on the back of the casing;

机壳盖板18,在机壳盖板18周缘折边,并在上与机壳铆螺母6对应处制有铆螺钉孔,机壳盖板18与机壳4由密封圈19密封、螺钉固定;The casing cover plate 18 is folded at the periphery of the casing cover plate 18, and a rivet screw hole is formed on the top corresponding to the casing rivet nut 6. The casing cover plate 18 and the casing 4 are sealed by a sealing ring 19 and fixed by screws. ;

加热器由加热器块20、风扇21固定在一支架上,独立置于机柜内对流传热良好处;The heater is fixed on a bracket by the heater block 20 and the fan 21, and is independently placed in the cabinet where convection heat transfer is good;

离心风机2、风机3分别安装与机壳4下方的内循环回风口23及右侧的环境风出风口26处,用于抽送机柜内部的热空气以及环境外部的冷空气;The centrifugal fan 2 and the fan 3 are respectively installed at the inner circulation return air outlet 23 under the casing 4 and the ambient air outlet 26 on the right side, and are used to pump the hot air inside the cabinet and the cold air outside the environment;

滤网一13、滤网二14,呈多网状的滤网,可以滤除空气中的灰尘、杂质等;Filter screen one 13 and filter screen two 14 are multi-mesh filter screens, which can filter out dust, impurities, etc. in the air;

借助上述各元件构造所组合而成的本实用新型,提供了一种机柜热交换器创新结构,在图1、4、5中,在实际操作应用上,可以利用定位销钉5穿过机柜的定位孔上,由固定螺钉22直接锁接铆螺母17固定本空空热交换器于机柜特定的位置上,由端口插座15连接机柜控制板和加热器,根据机柜内温度,即可适时开启加热器块20、风扇21、离心风机2、风机3,以便能有效控制机柜正常的工作温度,同时阻绝外部环境中的灰尘、水气、杂质直接由通风口侵入,造成机柜内元器件故障的情形,可以确保机柜内的工作环境,提高机柜的使用性能。The utility model combined with the above-mentioned components provides an innovative structure of a cabinet heat exchanger. In Figures 1, 4 and 5, in actual operation and application, the positioning pin 5 can be used to pass through the positioning of the cabinet. On the hole, the fixing screw 22 is directly locked with the rivet nut 17 to fix the air-to-air heat exchanger at a specific position in the cabinet, and the port socket 15 is connected to the cabinet control board and the heater, and the heater block can be turned on in due course according to the temperature inside the cabinet 20. Fan 21, centrifugal fan 2, and fan 3, so as to effectively control the normal working temperature of the cabinet, and at the same time prevent the dust, water vapor, and impurities in the external environment from directly intruding through the vents, causing the components in the cabinet to fail. Ensure the working environment in the cabinet and improve the performance of the cabinet.

Claims (6)

1.一种空对空热交换器,包括:连接于机柜且内设置有容置空间的壳体,所述壳体上开有多个风口,在所述壳体内部设置有热交换器部件,其特征在于:所述热交换器部件包括至少两个风机、一个热交换器内芯和加热器,壳体内壁上设有机柜内循环风回风口和出风口并相应在机柜内循环回风口安装有一离心风机,壳体两侧壁上设有环境风进风口和出风口并相应在环境出风口安装有一风机,所述壳体中央设置有热交换器内芯,所述壳体内部封闭隔离为机柜内循环风路和环境风循环风路,在所述空对空换热器所装置机柜内设有一加热器、风扇和温度传感器,在所述壳体内设有一程序控制器,在所述机柜内循环出风口处设置有电源接口和控制端口,在所述壳体内部与壳体外部环境封闭隔离。1. An air-to-air heat exchanger, comprising: a housing connected to the cabinet and provided with an accommodating space, a plurality of air ports are opened on the housing, and heat exchanger components are arranged inside the housing , characterized in that: the heat exchanger component includes at least two fans, a heat exchanger inner core and a heater, and the inner wall of the housing is provided with an air return port and an air outlet for the circulating air in the cabinet and correspondingly circulates the air return port in the cabinet A centrifugal fan is installed, and the ambient air inlet and outlet are provided on the two side walls of the casing, and a fan is installed at the ambient air outlet accordingly. The inner core of the heat exchanger is arranged in the center of the casing, and the inside of the casing is sealed and isolated. It is the circulating air path in the cabinet and the ambient air circulating air path. A heater, a fan and a temperature sensor are arranged in the cabinet where the air-to-air heat exchanger is installed, and a program controller is arranged in the casing. A power interface and a control port are provided at the circulating air outlet in the cabinet, and the interior of the housing is sealed and isolated from the external environment of the housing. 2.根据权利要求1所述的空对空热交换器,其特征在于:所述的换热器内芯换热板带有许多通过引深得到的凸起或凹陷,增加了换热面积,增大了流体的扰流。其热交换器内芯可为板翅式、间壁式或其它形式换热器。2. The air-to-air heat exchanger according to claim 1, characterized in that: the heat exchange plate in the inner core of the heat exchanger has many protrusions or depressions obtained by deep drawing, which increases the heat exchange area, Increased fluid turbulence. The inner core of the heat exchanger can be a plate-fin type, a partition type or other heat exchangers. 3.根据权利要求1所述的空对空热交换器,其特征在于:其顶部带有两个定位销钉以及底部两个铆螺母,利于与机柜的装配,实现热交换器的固定。3. The air-to-air heat exchanger according to claim 1, characterized in that it has two positioning pins on the top and two rivet nuts on the bottom, which facilitates assembly with the cabinet and fixes the heat exchanger. 4.根据权利要求1所述的空对空热交换器,其特征在于:具有至少一个程序控制器和至少一个温度传感器,借助于机柜内的温度传感器测量机柜内的实际温度,并在程序控制器中与一个存储的、预定给的额定值相比较,如果所测参数值偏离在额定值的范围内,程序控制器将所选定的程序启动,如内循环风机开启或关闭,环境循环风机开启或关闭,加热器开启或关闭。4. The air-to-air heat exchanger according to claim 1, characterized in that: there is at least one program controller and at least one temperature sensor, the actual temperature in the cabinet is measured by means of the temperature sensor in the cabinet, and the program control Compared with a stored and predetermined rated value in the device, if the measured parameter value deviates from the rated value, the program controller will start the selected program, such as turning on or off the internal circulation fan, and the environmental circulation fan On or off, heater on or off. 5.根据权利要求1所述的空对空热交换器,其特征在于:其在所述空对空换热器所装置机柜内设有一加热器和温度传感器。5. The air-to-air heat exchanger according to claim 1, characterized in that: a heater and a temperature sensor are arranged in the cabinet where the air-to-air heat exchanger is installed. 6.根据权利要求1所述的空对空热交换器,其特征在于:在所述机柜内循环出风口处设置有电源接口和控制端口。6. The air-to-air heat exchanger according to claim 1, characterized in that: a power interface and a control port are provided at the circulating air outlet in the cabinet.
CNU2007200799378U 2007-06-11 2007-06-11 An air-to-air heat exchanger Expired - Fee Related CN201064072Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101938893A (en) * 2010-08-26 2011-01-05 靖江酷尔比特液压换热器有限公司 Radiator for electrical cabinet
CN101754647B (en) * 2008-12-19 2012-03-21 华为技术有限公司 Electronic equipment with heat exchange and system for heat dissipation of electronic equipment
CN102668546A (en) * 2009-12-03 2012-09-12 松下电器产业株式会社 Radiation unit of electronic device and electronic device using same
CN102917572A (en) * 2012-10-16 2013-02-06 江苏香江科技股份有限公司 Network cabinet with cold-air curtain wall
CN105241288A (en) * 2015-10-26 2016-01-13 楹联新能源科技南通有限公司 Novel efficient constant temperature module

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101754647B (en) * 2008-12-19 2012-03-21 华为技术有限公司 Electronic equipment with heat exchange and system for heat dissipation of electronic equipment
CN102668546A (en) * 2009-12-03 2012-09-12 松下电器产业株式会社 Radiation unit of electronic device and electronic device using same
CN101938893A (en) * 2010-08-26 2011-01-05 靖江酷尔比特液压换热器有限公司 Radiator for electrical cabinet
CN102917572A (en) * 2012-10-16 2013-02-06 江苏香江科技股份有限公司 Network cabinet with cold-air curtain wall
CN105241288A (en) * 2015-10-26 2016-01-13 楹联新能源科技南通有限公司 Novel efficient constant temperature module

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