CN201062303Y - On-line self-cleaning device for net curtain in nonwoven production line - Google Patents

On-line self-cleaning device for net curtain in nonwoven production line Download PDF

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Publication number
CN201062303Y
CN201062303Y CNU200720067104XU CN200720067104U CN201062303Y CN 201062303 Y CN201062303 Y CN 201062303Y CN U200720067104X U CNU200720067104X U CN U200720067104XU CN 200720067104 U CN200720067104 U CN 200720067104U CN 201062303 Y CN201062303 Y CN 201062303Y
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suction
net
cleaning
net curtain
rotating shaft
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Expired - Fee Related
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CNU200720067104XU
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Inventor
靳向煜
杨光
殷保璞
吴海波
黄健华
游锦璋
姜丹华
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SHAOXING YAOLONG SPUNBONDED NONWOVEN TECHNOLOGY Co Ltd
Donghua University
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SHAOXING YAOLONG SPUNBONDED NONWOVEN TECHNOLOGY Co Ltd
Donghua University
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Abstract

本实用新型涉及一种非织造生产线网帘在线自清洁装置,它包括清洁网帘的吸尘头、真空抽吸装置、连接吸尘头和抽吸装置的抽吸管道,吸尘头设置在网帘上面来清理网帘表面的短纤维、短绒毛和断丝,并由真空抽吸装置通过抽吸管道排出,本实用新型的有益效果是,能够在不影响生产的条件下自动清理网帘上的断丝、短纤维、短绒毛,并实现网帘清洁效果的可控性。

Figure 200720067104

The utility model relates to an online self-cleaning device for net curtains in a non-woven production line, which comprises a dust suction head for cleaning net curtains, a vacuum suction device, and a suction pipe connecting the dust suction head and the suction device. The short fibers, short hairs and broken wires on the surface of the net curtain are cleaned on the surface of the net curtain, and are discharged through the suction pipe by the vacuum suction device. The beneficial effect of the utility model is that it can automatically clean the net curtain without affecting the production. Broken wires, short fibers, and short fluff, and realize the controllability of the net curtain cleaning effect.

Figure 200720067104

Description

非织造生产线网帘在线自清洁装置 On-line self-cleaning device for net curtain in nonwoven production line

技术领域 technical field

本实用新型涉及一种网帘在线自清洁装置,尤其是一种用于非织造布生产过程中,能够在不影响生产的条件下自动清理网帘上的断丝、短纤维、短绒毛的网帘在线自清洁装置。The utility model relates to an online self-cleaning device for a net curtain, in particular to a net that can automatically clean broken wires, short fibers and short fluff on the net curtain under the condition of not affecting production during the production process of non-woven fabrics. Curtain online self-cleaning device.

背景技术 Background technique

在非织造布生产过程中,网帘上滞留的短纤维、短绒毛如果不及时清理,会影响生产线的正常运转。目前,对网帘上沉淀的短纤维、短绒毛的清理一般采用停车后手动清理的方法。该方法的主要缺点是:影响正常生产,浪费人力、物力,受人为因素的影响网帘清理不够彻底。In the production process of nonwoven fabrics, if the short fibers and short fluff remaining on the net curtain are not cleaned up in time, it will affect the normal operation of the production line. At present, the cleaning of short fibers and short fluff deposited on the net curtain generally adopts the method of manual cleaning after parking. The main disadvantage of this method is: normal production is affected, manpower and material resources are wasted, and net curtain cleaning is not thorough enough due to human factors.

发明内容 Contents of the invention

本实用新型要解决的技术问题是提供一种生产效率高,生产成本低的网帘在线自清洁装置,该装置能够在不影响正常生产条件下,自动清洁网帘,并实现网帘清洁效果的可控性。The technical problem to be solved by the utility model is to provide a net curtain online self-cleaning device with high production efficiency and low production cost. The device can automatically clean the net curtain without affecting normal production conditions, and realize the cleaning effect of the net curtain. Controllability.

本实用新型的技术方案是:一种非织造生产线网帘在线自清洁装置,包括吸尘头、真空抽吸装置、连接吸尘头和抽吸装置的抽吸管道,可调式支架,控制系统,其特点是:吸尘头包括:一个带有用于从网帘吸入杂质的吸入口的保护外套;一个用于收集由吸入口吸入外来物质的吸入管嘴;一个安装在吸入口内的转动轴,转动轴上面安装有通过旋转刷扫外来物质的毛刷子;以及为转动轴提供驱动力的驱动电机;吸尘头通过其密封罩上端开有的螺孔与可调支架固定连接,且可调支架置于地面。The technical solution of the utility model is: an online self-cleaning device for net curtains in a non-woven production line, including a dust suction head, a vacuum suction device, a suction pipe connecting the dust suction head and the suction device, an adjustable bracket, a control system, Its characteristics are: the suction head includes: a protective jacket with a suction port for sucking impurities from the net curtain; a suction nozzle for collecting foreign substances sucked by the suction port; a rotating shaft installed in the suction port, rotating A brush for sweeping foreign matter through the rotating brush is installed on the shaft; and a driving motor that provides driving force for the rotating shaft; the dust suction head is fixedly connected with the adjustable bracket through the screw hole on the upper end of the sealing cover, and the adjustable bracket is placed on the ground.

毛刷子在转动轴长度方向上以多行连续缠绕排列布置或以规则间隔均匀布置;转动轴的转速和抽吸装置的风速可调,用于控制网帘清洁程度;该装置安装于网帘运行方向上的两边三位置上的任意一位置,方便毛刷安装和清理。The brushes are arranged in multiple rows continuously wound in the length direction of the rotating shaft or evenly arranged at regular intervals; the rotating speed of the rotating shaft and the wind speed of the suction device are adjustable to control the cleaning degree of the net curtain; the device is installed on the net running Any one of the three positions on both sides in the direction is convenient for brush installation and cleaning.

本实用新型使用时,由于抽吸装置的吸力,在吸尘头的吸口处会产生吸力,断丝、短纤维、短绒毛会被从网帘上吸离。吸尘头内的转动器的转动会带动毛刷在网帘表面摩擦,从而促进断丝、短纤维、短绒毛与网帘分离,以容易实现清洁网帘。When the utility model is in use, due to the suction of the suction device, suction will be generated at the suction port of the dust suction head, and broken wires, short fibers and short fluff will be sucked away from the net curtain. The rotation of the rotator in the suction head will drive the brush to rub against the surface of the mesh curtain, thereby promoting the separation of broken wires, short fibers, and short fluff from the mesh curtain, so as to easily clean the mesh curtain.

该装置通常安装于网帘运行方向上的前端或后端,可以方便于安装以及圆棍本身的定期清理。The device is usually installed at the front or rear end of the net curtain running direction, which is convenient for installation and regular cleaning of the round rod itself.

本发明的有益效果是,能够在不影响生产的条件下自动清理网帘上的断丝、短纤维、短绒毛,并实现网帘清洁效果的可控性。The beneficial effect of the invention is that the broken filaments, short fibers and short fluff on the net curtain can be automatically cleaned without affecting the production, and the controllability of the net curtain cleaning effect can be realized.

附图说明 Description of drawings

图1是本实用新型的三个安装位置A、B、C示意图;Fig. 1 is three installation positions A, B, C schematic diagrams of the utility model;

图2是吸尘头结构示意图;Fig. 2 is a schematic diagram of the structure of the dust suction head;

图3是吸尘头的左视示意图;Fig. 3 is a schematic left view of the dust suction head;

图4是吸尘头和可调支架连接示意图。Figure 4 is a schematic diagram of the connection between the cleaning head and the adjustable bracket.

具体实施方式 Detailed ways

下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.

本实用新型的实施例如图1至图4:Embodiments of the present utility model are shown in Fig. 1 to Fig. 4:

如图1所示,本实用新型根据生产线的具体情况可安装在网帘的上面A、两个侧面B,C的位置上。它包括清洁网帘的吸尘头、真空抽吸装置、连接吸尘头和抽吸装置的抽吸管道、用于支撑自清洁装置的可调式支架93、动力系统和控制系统,其中(11)为牵伸器,(21)为压辊,(31)为网帘,(41)为下吸风装置。(添加)As shown in Figure 1, the utility model can be installed on the top A, two sides B, C of the net curtain according to the specific conditions of the production line. It includes a dust suction head for cleaning the net curtain, a vacuum suction device, a suction pipe connecting the dust suction head and the suction device, an adjustable bracket 93 for supporting the self-cleaning device, a power system and a control system, wherein (11) Be drafter, (21) is pressure roller, (31) is net curtain, and (41) is lower suction device. (Add to)

如图2,3所示,吸尘头结构包括螺栓1,螺母2,轴承3,螺线型毛刷4,吸尘头密封外罩5,转动轴6,传动带7,传动轮71,马达带轮61,电动机8,抽风机12,抽吸管道13,螺钉14,吸尘头保护外套15。As shown in Figures 2 and 3, the structure of the dust suction head includes bolts 1, nuts 2, bearings 3, spiral brushes 4, dust suction head sealing covers 5, rotating shafts 6, transmission belts 7, transmission wheels 71, and motor pulleys. 61, motor 8, blower fan 12, suction pipe 13, screw 14, dust suction head protective overcoat 15.

吸尘头密封外罩5中间转动器内的转动轴6外面安装有螺线型毛刷4,转动轴6一端通过轴承3连接在吸尘头密封外罩5的前端法兰上,另一端通过键槽与马达带轮61连接,并经传动带7和传动轮71与电动机8连接。A helical brush 4 is installed on the outside of the rotating shaft 6 in the middle rotator of the dust collecting head sealing outer cover 5, and one end of the rotating shaft 6 is connected to the front end flange of the dust collecting head sealing outer cover 5 through a bearing 3, and the other end is connected to the front end flange of the dust collecting head sealing outer cover 5 through a keyway The motor pulley 61 is connected, and is connected with the motor 8 through the transmission belt 7 and the transmission wheel 71 .

吸尘头密封外罩5一侧用螺钉14安装抽吸管道13,抽吸管道13内,抽风机12;吸尘头密封外罩5另一侧安装有吸尘头保护外套15。Dust suction head sealing outer cover 5 one sides are installed with suction pipe 13 with screw 14, and in the suction pipe 13, exhaust fan 12;

如图4所示,吸尘头通过其密封罩5上端开有的螺孔91与二个可调支架93固定连接,且二个可调支架93置于地面;密封罩5中间设有管道入口92。As shown in Figure 4, the dust suction head is fixedly connected with two adjustable brackets 93 through the screw holes 91 on the upper end of the sealing cover 5, and the two adjustable brackets 93 are placed on the ground; the middle of the sealing cover 5 is provided with a pipeline inlet 92.

当打开电源并且开动真空抽吸装置时,由于抽吸装置的吸力,在吸尘头的吸口处会产生吸力,断丝、短纤维、短绒毛会被从网帘上吸离。吸尘头内的转动器13的转动会带动毛刷4在网帘表面摩擦,从而促进断丝、短纤维、短绒毛与网帘分离,以容易实现清洁网帘。When the power is turned on and the vacuum suction device is turned on, due to the suction of the suction device, suction will be generated at the suction port of the dust collector, and broken wires, short fibers and short fluff will be sucked away from the net curtain. The rotation of the rotator 13 in the cleaning head will drive the hairbrush 4 to rub against the surface of the net curtain, thereby promoting the separation of broken wires, short fibers, and short hairs from the net curtain, so as to easily clean the net curtain.

转动轴6的运转方式通常为两种:一是与网帘运动相反方向旋转;二是往复转动,其转动和摆动速率分别可调节。The operation mode of the rotating shaft 6 is generally two kinds: the one is to rotate in the opposite direction to the movement of the net curtain;

吸尘效果可由抽吸装置的抽吸能力大小调节、吸尘头内转动器转速来共同控制。The dust-absorbing effect can be jointly controlled by the adjustment of the suction capacity of the suction device and the rotating speed of the rotor in the dust-absorbing head.

吸尘头的有效长度要求能覆盖整个网帘的宽度,可根据实际情况分为一体式或在网帘宽度方向上分为多个。The effective length of the cleaning head is required to cover the entire width of the net curtain, which can be divided into one type or multiple parts in the width direction of the net curtain according to the actual situation.

毛刷4上丝的材料通常要求强度较高、表面摩擦力较大,丝的顶端通常为钩状,细度和植毛密度不做特殊要求,以能有效带走短纤维并且对网帘表面损伤较少为宜。The material of the wire on the brush 4 usually requires high strength and high surface friction. The top of the wire is usually hook-shaped, and there are no special requirements for fineness and flocking density, so as to effectively take away short fibers and damage the surface of the net curtain. Less is better.

当生产线开启时,网帘正常运转,由于下吸风、纤维的细度、网帘的速度等原因会使纤网离开网帘后仍然有部分短纤维、绒毛残留在网帘上,开启本装置后,真空抽吸装置和吸尘头转动器将会启动,毛刷4与网帘之间会发生相对转动,转动轴6表面的毛刷会带走网帘表面的短纤维和绒毛,这些短绒等杂质再经过管道入口由抽吸管道排出到外部特定的废物收集处。通过调节风速和转动轴6的转速控制清洁效果。When the production line is opened, the mesh curtain is running normally. Due to the downward suction, the fineness of the fibers, the speed of the mesh curtain, etc., some short fibers and fluff will still remain on the mesh curtain after the fiber mesh leaves the mesh curtain. Turn on the device Finally, the vacuum suction device and the cleaner head rotator will start, and relative rotation will take place between the brush 4 and the net curtain, and the brush on the surface of the rotating shaft 6 will take away the short fibers and fluff on the surface of the net curtain. Impurities such as velvet are then discharged from the suction pipe to the external specific waste collection place through the pipe inlet. The cleaning effect is controlled by adjusting the wind speed and the rotating speed of the rotating shaft 6 .

Claims (4)

1.一种非织造生产线网帘在线自清洁装置,包括吸尘头、真空抽吸装置、连接吸尘头和抽吸装置的抽吸管道,可调式支架,控制系统,其特征在于,所述吸尘头包括:1. A non-woven production line net curtain online self-cleaning device, comprising a dust suction head, a vacuum suction device, a suction pipe connecting the dust suction head and the suction device, an adjustable support, and a control system, characterized in that the Cleaning head includes: 一个带有用于从网帘吸入杂质的吸入口的保护外套(15);一个用于收集由吸入口吸入外来物质的吸入管嘴;A protective jacket (15) with a suction port for sucking impurities from the net curtain; a suction nozzle for collecting foreign matter sucked by the suction port; 一个安装在吸入口内的转动轴(6),转动轴(6)上面安装有通过旋转刷扫外来物质的毛刷子(4);以及为转动轴(6)提供驱动力的驱动电机(8);A rotating shaft (6) installed in the suction port, the rotating shaft (6) is equipped with a brush (4) for sweeping foreign substances through the rotating brush; and a driving motor (8) that provides driving force for the rotating shaft (6); 所述吸尘头通过其密封罩(5)上端开有的螺孔与可调支架(93)固定连接,且可调支架(93)置于地面。Described suction head is fixedly connected with adjustable support (93) by the screw hole that its sealing cover (5) upper end has, and adjustable support (93) is placed on the ground. 2.根据权利要求1所述的非织造生产线网帘在线自清洁装置,其特征在于,所述毛刷子(4)在转动轴(6)长度方向上以多行连续缠绕排列布置或以规则间隔均匀布置。2. The on-line self-cleaning device for net curtains in a nonwoven production line according to claim 1, characterized in that, the brushes (4) are arranged in a continuous winding arrangement in multiple rows or at regular intervals along the length direction of the rotating shaft (6). Arrange evenly. 3.根据权利要求1所述的非织造生产线网帘在线自清洁装置,其特征在于,所述转动轴(6)的转速和抽吸装置的风速可调,用于控制网帘清洁程度。3. The on-line self-cleaning device for net curtains in the nonwoven production line according to claim 1, characterized in that the rotation speed of the rotating shaft (6) and the wind speed of the suction device are adjustable for controlling the cleaning degree of the net curtains. 4.根据权利要求1所述的非织造生产线网帘在线自清洁装置,其特征在于,该装置安装于网帘运行方向上的两边三位置上的任意一位置,方便毛刷安装和清理。4. The on-line self-cleaning device for the net curtain of the nonwoven production line according to claim 1, characterized in that the device is installed at any one of the three positions on both sides of the net curtain in the running direction, so as to facilitate the installation and cleaning of the brush.
CNU200720067104XU 2007-02-07 2007-02-07 On-line self-cleaning device for net curtain in nonwoven production line Expired - Fee Related CN201062303Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104525511A (en) * 2014-12-05 2015-04-22 广德华辰植绒有限公司 Flocking cleaning device
CN105849328A (en) * 2013-12-25 2016-08-10 精工爱普生株式会社 Sheet production device
CN107377527A (en) * 2017-08-29 2017-11-24 广东玉兰集团股份有限公司 A kind of wallpaper surface cleaning apparatus

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105849328A (en) * 2013-12-25 2016-08-10 精工爱普生株式会社 Sheet production device
CN105849328B (en) * 2013-12-25 2019-03-29 精工爱普生株式会社 Sheet manufacturing equipment
TWI666360B (en) * 2013-12-25 2019-07-21 日商精工愛普生股份有限公司 Sheet manufacturing device
CN104525511A (en) * 2014-12-05 2015-04-22 广德华辰植绒有限公司 Flocking cleaning device
CN107377527A (en) * 2017-08-29 2017-11-24 广东玉兰集团股份有限公司 A kind of wallpaper surface cleaning apparatus

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