CN201060107Y - Verification device for four-wheel aligner with uncorrelated angle adjustment in vertical and horizontal planes of automobiles - Google Patents

Verification device for four-wheel aligner with uncorrelated angle adjustment in vertical and horizontal planes of automobiles Download PDF

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CN201060107Y
CN201060107Y CNU2007200938597U CN200720093859U CN201060107Y CN 201060107 Y CN201060107 Y CN 201060107Y CN U2007200938597 U CNU2007200938597 U CN U2007200938597U CN 200720093859 U CN200720093859 U CN 200720093859U CN 201060107 Y CN201060107 Y CN 201060107Y
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angle
wheel
kingpin
guide rail
chuck
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苏建
徐观
单红梅
陈熔
刘玉梅
张立斌
潘洪达
戴建国
何凤江
苏丽俐
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Jilin University
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Abstract

本实用新型公开了一种用于汽车工业领域的汽车纵横平面无关联调角型四轮定位仪的检定装置。旨在解决现有技术中存在结构复杂,加工精度要求高,累积误差大,功能不完全,标定精度低等问题。该装置是由前轴检验部分和后轴检验部分组成。前轴检验部分主要由前轮检验部分、前台板和机架组成。前台板安装在机架上,两个前轮检验部分对称的安装在前台板两端,两个前轮检验部分中两个卡盘的回转轴线共线;后轴检验部分主要由推力角检验部分、机架、上台板、后轮检验部分、推力角转轴、下台板组成。下台板安装在机架上,上台板通过推力角转轴动配合地安装在下台板上,两个后轮检验部分对称的安装在上台板两端,两个后轮检验部分中两个卡盘的回转轴线共线。

Figure 200720093859

The utility model discloses a verification device for a vehicle vertical and horizontal plane non-correlated angle-adjusting type four-wheel aligner used in the field of the automobile industry. The aim is to solve the existing problems in the prior art, such as complex structure, high machining accuracy requirements, large cumulative error, incomplete functions, and low calibration accuracy. The device is composed of a front axle inspection part and a rear axle inspection part. The front axle inspection part is mainly composed of the front wheel inspection part, the front panel and the frame. The front panel is installed on the frame, and the two front wheel inspection parts are symmetrically installed at both ends of the front panel. The rotation axes of the two chucks in the two front wheel inspection parts are collinear; the rear axle inspection part is mainly composed of the thrust angle inspection part. , frame, upper plate, rear wheel inspection part, thrust angle shaft, and lower plate. The lower table is installed on the frame, and the upper table is installed on the lower table through the thrust angle rotating shaft. The two rear wheel inspection parts are symmetrically installed at both ends of the upper table. The two chucks in the two rear wheel inspection parts The axes of rotation are collinear.

Figure 200720093859

Description

汽车纵横平面无关联调角型四轮定位仪的检定装置 Verification device for four-wheel aligner with uncorrelated angle adjustment in vertical and horizontal planes of automobiles

技术领域 technical field

本实用新型涉及汽车工业领域一种汽车检测设备的检验装置,更具体的说,它涉及一种汽车纵横平面无关联调角型四轮定位仪的检定装置。The utility model relates to an inspection device of automobile inspection equipment in the field of automobile industry, more specifically, it relates to an inspection device of a four-wheel aligner of an unrelated angle-adjusting type of automobile vertical and horizontal planes.

背景技术 Background technique

汽车操纵稳定性和直线行驶性是由汽车车轮定位参数的合理匹配保证的,参数的任何一项失准便会导致汽车失去操纵稳定性和直线行驶能力,加快轮胎磨损,油耗上升,安全性下降等问题。The car's handling stability and straight-line driving performance are guaranteed by the reasonable matching of the car's wheel alignment parameters. Any misalignment of the parameters will cause the car to lose its handling stability and straight-line driving ability, accelerate tire wear, increase fuel consumption, and reduce safety And other issues.

四轮定位仪是检验车轮定位是否准确的最重要的检测设备。目前全国四轮定位仪的保有量达30000多台,并且以每年30%的速度在递增,然而不论是其生产过程还是其使用过程,目前均不能对四轮定位仪的性能进行有效的检验,无法保证四轮定位仪本身的检测精度。The four-wheel aligner is the most important testing equipment for checking whether the wheel alignment is accurate. At present, there are more than 30,000 four-wheel aligners in the country, and they are increasing at a rate of 30% per year. However, no matter whether it is the production process or its use, the performance of the four-wheel aligner cannot be effectively tested at present. The detection accuracy of the wheel aligner itself cannot be guaranteed.

四轮定位仪有多项功能,如检测车轮外倾角、前束角、主销后倾角、主销内倾角、车轮最大转向角以及推力角等。四轮定位仪对上述参数的检测可通过不同的检测方法和传感器来实现,由于车轮主销后倾角和主销内倾角不能由四轮定位仪的传感器直接测量,而是通过相应的数学模型间接测量,所以,对不同四轮定位仪检测精度进行检验便异常困难。The four-wheel aligner has many functions, such as detecting wheel camber angle, toe angle, kingpin caster angle, kingpin inclination angle, maximum wheel steering angle and thrust angle, etc. The detection of the above parameters by the four-wheel aligner can be realized by different detection methods and sensors, because the caster angle and the inclination angle of the wheel cannot be directly measured by the sensor of the four-wheel aligner, but indirectly through the corresponding mathematical model Therefore, it is extremely difficult to test the detection accuracy of different four-wheel aligners.

目前,四轮定位仪生产厂家使用的检验装置主要有以下三种:At present, there are mainly three types of inspection devices used by wheel aligner manufacturers:

1.倾角固定式标定装置1. Inclination fixed calibration device

该装置仅能对四轮定位仪测量车轮外倾角和前束角的检测精度进行检验,而不能对四轮定位仪测量主销后倾角和主销内倾角等的精度进行检验。The device can only check the detection accuracy of the four-wheel aligner for measuring wheel camber and toe angle, but cannot test the accuracy of the four-wheel aligner for measuring caster and kingpin inclination.

2.吉林大学研究开发的四轮定位仪的检验装置2. Inspection device for four-wheel aligner researched and developed by Jilin University

发明专利号:ZL 03 110944.6,发明人:苏建,申请日:2003年1月23日,授权日:2004年12月22日,法律状态:有效,申请国:中国。实用新型专利号:ZL 032 11159.9,发明人:苏建,申请日:2003年1月23日,授权日:2004年11月3日,法律状态:有效,申请国:中国。该装置是通过一系列杆系完成对车轮定位角的模拟。该装置在使用中存在以下问题:Invention patent number: ZL 03 110944.6, inventor: Su Jian, application date: January 23, 2003, authorization date: December 22, 2004, legal status: valid, application country: China. Utility model patent number: ZL 032 11159.9, inventor: Su Jian, application date: January 23, 2003, authorization date: November 3, 2004, legal status: valid, application country: China. The device completes the simulation of the wheel alignment angle through a series of rods. The device has the following problems in use:

(1)结构复杂,加工精度要求高,增加了成本;(1) The structure is complex, the processing precision is high, and the cost is increased;

(2)传动链长,累积误差大;(2) The transmission chain is long and the cumulative error is large;

(3)主销内倾角及主销外倾角计量方式为游标计量,制造复杂;(3) The measurement method of kingpin inclination and kingpin camber is vernier measurement, which is complicated to manufacture;

(4)不能检验推力角及转向角。(4) The thrust angle and steering angle cannot be tested.

3.辽宁省计量研究院研究开发的四轮定位仪标定装置3. Four-wheel aligner calibration device researched and developed by Liaoning Provincial Institute of Metrology

该装置在使用中存在以下问题:The device has the following problems in use:

(1)结构复杂,加工精度要求高,增加了成本;(1) The structure is complex, the processing precision is high, and the cost is increased;

(2)传动链长,累积误差大;(2) The transmission chain is long and the cumulative error is large;

(3)不能检验主销后倾角,转向角;(3) Kingpin caster angle and steering angle cannot be inspected;

(4)左右两轮不能独立运动,前后轴不能独立运动;(4) The left and right wheels cannot move independently, and the front and rear axles cannot move independently;

(5)标定精度,原理、参数均不符合交通部标准JT/T505-2004的要求。(5) Calibration accuracy, principle, and parameters do not meet the requirements of the Ministry of Communications standard JT/T505-2004.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是克服现有技术中存在的技术问题,提供一种具有模拟车轮各种定位角功能的,所模拟车轮定位角的大小可直接读出的,精度高于四轮定位仪本身检测精度的,能够满足生产厂家以及国家质量监督部门对四轮定位仪质量检定要求的汽车纵横平面无关联调角型四轮定位仪的检定装置。The technical problem to be solved by the utility model is to overcome the technical problems existing in the prior art, and to provide a vehicle with the function of simulating various positioning angles of the wheels. The detection accuracy of the locator itself can meet the requirements of the manufacturer and the national quality supervision department for the quality inspection of the four-wheel aligner. It is a verification device for the vertical and horizontal planes of the car without correlation angle adjustment.

参阅图1至图12,为解决上述技术问题,本实用新型采用如下技术方案予以实现。将该检定装置设计为由水平放置在地面上的前轴检验部分和后轴检验部分组成,前轴检验部分和后轴检验部分之间的平行距离为被检测汽车的轴距。Referring to Fig. 1 to Fig. 12, in order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions to realize it. The verification device is designed to be composed of a front axle inspection part and a rear axle inspection part placed horizontally on the ground, and the parallel distance between the front axle inspection part and the rear axle inspection part is the wheelbase of the tested vehicle.

所述的前轴检验部分主要由前轮检验部分、前台板和机架组成。机架水平放置在地面上,前台板安装在机架的上面,两台前轮检验部分对称的安装在前台板两端的加工平面上,两台前轮检验部分中的两个卡盘的回转轴线要共线,两个卡盘要指向外侧。The front axle inspection part is mainly composed of a front wheel inspection part, a front panel and a frame. The frame is placed horizontally on the ground, the front panel is installed on the top of the frame, and the two front wheel inspection parts are symmetrically installed on the processing plane at both ends of the front panel. The rotation axis of the two chucks in the two front wheel inspection parts To be collinear, both chucks point outward.

所述的后轴检验部分主要由机架、上台板、后轮检验部分、推力角转轴、下台板与推力角检验部分组成。下台板安装在水平放置在地面上的机架的上面,上台板通过推力角转轴动配合安装在下台板的工作平面上,推力角检验部分安装在上台板的端部,一个后轮检验部分的外侧,两台后轮检验部分对称的安装在上台板两端的加工平面上,两台后轮检验部分中的两个卡盘的回转轴线要共线,两个卡盘要指向外侧。The rear axle test part is mainly composed of a frame, an upper plate, a rear wheel test part, a thrust angle rotating shaft, a lower plate and a thrust angle test part. The lower table is installed on the top of the rack placed horizontally on the ground, the upper table is installed on the working plane of the lower table through the thrust angle rotating shaft, the thrust angle inspection part is installed at the end of the upper table, and the rear wheel inspection part On the outside, the two rear wheel inspection parts are symmetrically installed on the processing plane at both ends of the upper plate. The rotation axes of the two chucks in the two rear wheel inspection parts should be collinear, and the two chucks should point to the outside.

技术方案中所述的前轮检验部分是由不等角位移传动机构,定位参数调整机构和机械接口及水平调整机构组成。The front wheel inspection part described in the technical proposal is composed of an unequal angular displacement transmission mechanism, a positioning parameter adjustment mechanism, a mechanical interface and a level adjustment mechanism.

所述的不等角位移传动机构主要由水平回转台、下转向叉、十字轴、上转向叉、模拟主销与调整垫组成。The unequal angular displacement transmission mechanism is mainly composed of a horizontal turntable, a lower steering fork, a cross shaft, an upper steering fork, a simulated kingpin and an adjusting pad.

水平回转台固定在前台板两端的加工平面上,使其所带的蜗杆轴线垂直于前台板的长边,调整垫固定在水平回转台的旋转台面上,下转向叉固定在调整垫的上面,十字轴将下转向叉和上转向叉转动连接,模拟主销下端半球体的底部平面与上转向叉固定连接,水平回转台的回转轴线与模拟主销的回转轴线应通过十字轴的中心;The horizontal turntable is fixed on the processing plane at both ends of the front panel, so that the axis of the worm is perpendicular to the long side of the front panel, the adjustment pad is fixed on the rotating table of the horizontal turntable, and the lower steering fork is fixed on the adjustment pad. The cross shaft connects the lower steering fork and the upper steering fork in rotation, the bottom plane of the hemisphere at the lower end of the simulated kingpin is fixedly connected with the upper steering fork, and the rotation axis of the horizontal turntable and the rotation axis of the simulated kingpin should pass through the center of the cross shaft;

所述的定位参数调整机构主要由主销内倾角导轨、主销内倾角分度头、主销后倾角导轨、主销后倾角分度头、下导向块与上导向块组成。The positioning parameter adjustment mechanism is mainly composed of a kingpin inclination guide rail, a kingpin inclination indexing head, a kingpin caster angle guide rail, a kingpin caster angle indexing head, a lower guide block and an upper guide block.

主销内倾角分度头与主销后倾角分度头固定在前台板两端的加工平面上,水平回转台、主销内倾角分度头与主销后倾角分度头三条回转轴线为空间垂直相交于十字轴)的中心处,主销内倾角导轨固定在主销内倾角分度头的旋转台面上,主销后倾角导轨固定在主销后倾角分度头的旋转台面上,主销内倾角导轨的弧形侧面与下导向块另一端凹槽的侧壁是动配合接触连接,主销后倾角导轨的弧形侧面与上导向块另一端凹槽的侧壁动配合接触连接,主销内倾角导轨的弧形面的曲率中心和主销后倾角导轨的弧形面的曲率中心分别在主销后倾角分度头与主销内倾角分度头回转轴线上。The kingpin inclination indexing head and the kingpin caster angle indexing head are fixed on the processing plane at both ends of the front panel, and the three rotary axes of the horizontal rotary table, the kingpin inclination indexing head and the kingpin caster angle indexing head are spatially vertical intersect at the center of the cross axis), the kingpin inclination angle guide rail is fixed on the rotating table of the kingpin inclination angle indexing head, the kingpin caster angle guide rail is fixed on the rotating table of the kingpin caster angle indexing head, and the kingpin inside The arc-shaped side of the inclined guide rail is in motion-fit contact connection with the side wall of the groove at the other end of the lower guide block. The center of curvature of the arc surface of the inclination guide rail and the center of curvature of the arc surface of the kingpin caster angle guide rail are respectively on the rotation axes of the kingpin caster angle indexing head and the kingpin caster angle indexing head.

所述的机械接口及水平调整机构主要由V型块、卡盘、卡盘轴、球面导轨、V型块导轨、球面夹紧手柄、球面压盘、夹紧座、下导向块、上导向块与卡盘靠背组成。The mechanical interface and level adjustment mechanism are mainly composed of a V-shaped block, a chuck, a chuck shaft, a spherical guide rail, a V-shaped block guide rail, a spherical clamping handle, a spherical pressure plate, a clamping seat, a lower guide block, and an upper guide block. Composed with chuck backrest.

通过球面导轨上的圆孔将球面导轨套装在模拟主销下端的球形体上,球面导轨内球面与模拟主销下端的球面动配合接触连接,再将球面压盘、球面夹紧手柄依次套装在模拟主销上,球面导轨)的外球面和球面压盘内壁之间、球面压盘外壁与球面夹紧手柄之间是面接触滑动连接,模拟主销上端依次装入下导向块)与上导向块一端的通孔内。V型块可滑动的安装在V型块导轨的滑道上,V型块导轨固定在前台板两端的加工平面靠近端部一侧,卡盘固联在卡盘靠背上,卡盘靠背动配合的套装在卡盘轴一端上,卡盘轴另一端固定插入球面导轨外球面一侧联接臂的孔中,控制卡盘能否旋转的夹紧座固定在球面导轨外球面一侧的联接臂上。卡盘的回转轴线应通过球面导轨的球心,球面导轨的球心应与十字轴的中心重合。Through the round hole on the spherical guide rail, the spherical guide rail is set on the spherical body at the lower end of the simulated kingpin, the inner spherical surface of the spherical guide rail is in dynamic fit and contact with the spherical surface at the lower end of the simulated kingpin, and then the spherical pressure plate and the spherical surface clamping handle are sequentially set on the On the simulated main pin, there is a surface contact sliding connection between the outer spherical surface of the spherical guide rail) and the inner wall of the spherical pressure plate, and between the outer wall of the spherical pressure plate and the spherical clamping handle. through hole at one end of the block. The V-shaped block is slidably installed on the slideway of the V-shaped block guide rail. The V-shaped block guide rail is fixed on the processing plane at both ends of the front panel near the end side. The chuck is fixedly connected to the chuck backrest, and the chuck backrest is dynamically matched. Set on one end of the chuck shaft, the other end of the chuck shaft is fixedly inserted into the hole of the connecting arm on the outer spherical side of the spherical guide rail, and the clamping seat controlling whether the chuck can rotate is fixed on the connecting arm on the outer spherical side of the spherical guide rail. The rotary axis of the chuck should pass through the spherical center of the spherical guideway, and the spherical center of the spherical guideway should coincide with the center of the cross shaft.

技术方案中所述的后轮检验部分主要由水平回转台、卡盘、固定支架、转动支架、车轮外倾定标、车轮外倾游标、夹紧座、卡盘靠背、车轮外倾转轴与车轮外倾调整螺杆组成。The rear wheel inspection part described in the technical solution is mainly composed of a horizontal turntable, chuck, fixed bracket, rotating bracket, wheel camber calibration, wheel camber vernier, clamping seat, chuck backrest, wheel camber shaft and wheel Camber adjustment screw composition.

水平回转台固定在上台板两端的加工平面上,使其所带的蜗杆轴线垂直于上台板的长边,固定支架底端固定在水平回转台的旋转台面上,车轮外倾定标固定在固定支架顶端弧面上,转动支架通过车轮外倾转轴动配合连接在固定支架上,车轮外倾游标固定在转动支架顶端弧面上。卡盘固定在卡盘靠背上,卡盘靠背动配合套装在卡盘轴的一端上,卡盘轴的另一端固定插入转动支架摆臂的孔内,夹紧座固定在转动支架的摆臂上,车轮外倾锁紧旋钮的螺杆上套装一个圆套筒,螺杆的端部与转动支架的摆臂是螺纹连接,圆套筒处于固定支架支臂上加工的长条弧形通透滑槽里,圆套筒的上端与旋入长条弧形通透滑槽里的车轮外倾调整螺杆的下端为动配合连接。The horizontal rotary table is fixed on the processing plane at both ends of the upper table so that the axis of the worm is perpendicular to the long side of the upper table, the bottom of the fixed bracket is fixed on the rotating table of the horizontal rotary table, and the wheel camber calibration is fixed On the arc surface at the top of the bracket, the rotating bracket is movably connected to the fixed bracket through the camber shaft of the wheel, and the camber cursor is fixed on the arc surface at the top of the rotating bracket. The chuck is fixed on the back of the chuck, the back of the chuck is movably fitted on one end of the chuck shaft, the other end of the chuck shaft is fixedly inserted into the hole of the swing arm of the rotating bracket, and the clamping seat is fixed on the swing arm of the rotating bracket , A round sleeve is set on the screw of the wheel camber locking knob, the end of the screw is threadedly connected with the swing arm of the rotating bracket, and the round sleeve is placed in the long arc-shaped transparent chute processed on the arm of the fixed bracket , the upper end of the circular sleeve and the lower end of the camber adjusting screw screw screwed into the long arc-shaped transparent chute are connected in a dynamic fit.

所述的推力角检验部分主要由推力角定标、推力角游标、推力角锁紧手柄、推力角手轮、丝杠、丝杠螺母与丝杠支架组成。The thrust angle inspection part is mainly composed of a thrust angle calibration, a thrust angle vernier, a thrust angle locking handle, a thrust angle handwheel, a lead screw, a lead screw nut and a lead screw support.

锁紧上下台板的推力角锁紧手柄穿过上台板上加工的长条弧形通透滑槽与下台板螺纹连接,丝杠螺母动配合安装在上台板的端部,其与推力角锁紧手柄成斜直线布置,丝杠的一端装入丝杠螺母之中,丝杠的另一端装有一个支架和一个推力角手轮,支架一端上的通孔和丝杠动配合套装连接,支架的另一端固定在下台板上,推力角定标安装在下台板的端面上,推力角游标安装在推力角定标上面的上台板的端面上。The thrust angle locking handle for locking the upper and lower table passes through the long arc-shaped transparent chute processed on the upper table and is threadedly connected with the lower table. The tight handle is arranged in a diagonal line, one end of the lead screw is installed in the lead screw nut, the other end of the lead screw is equipped with a bracket and a thrust angle handwheel, the through hole on one end of the bracket is dynamically matched with the lead screw, and the bracket The other end of the upper plate is fixed on the lower platen, the thrust angle calibration is installed on the end face of the lower platen, and the thrust angle vernier is installed on the end face of the upper platen above the thrust angle calibration.

本实用新型的有益效果是:The beneficial effects of the utility model are:

(1)本实用新型采用两个高精度转角计量装置(例如机械式分度头,光学分度头,机床用回转工作台,插孔式旋转分度装置等,以下以分度头为例)计量主销内倾角及主销后倾角。首先,因为分度头为常用仪器,无需额外加工,能够满足大批量生产的要求;其次,因为分度头具有角度调整方便的特点,可以根据检定时对主销后倾角,主销内倾角的要求调整到交通部标准规定范围内的任意角度。第三,因为分度头具有精确的角度计量功能,可利用主轴上的刻度环和游标进行任意分度,游标最小示值可达10″,完全可以满足《交通部行业标准JT/T505--2004》对标定精度的要求。(1) The utility model adopts two high-precision angle measuring devices (such as mechanical indexing head, optical indexing head, rotary table for machine tools, jack-type rotary indexing device, etc., the following is an example of indexing head) Measure kingpin inclination and kingpin caster. First of all, because the dividing head is a commonly used instrument, no additional processing is required, and it can meet the requirements of mass production; secondly, because the dividing head has the characteristics of convenient angle adjustment, it can be adjusted according to the caster angle and inclination angle of the kingpin during the verification. It is required to adjust to any angle within the range specified by the Ministry of Communications standards. Third, because the dividing head has the function of precise angle measurement, the scale ring and vernier on the main shaft can be used for arbitrary indexing, and the minimum indication value of the vernier can reach 10", which can fully meet the "Ministry of Communications Industry Standard JT/T505-- 2004" on the calibration accuracy requirements.

(2)本实用新型弧形导轨不再具有刻度标尺的功能,只保留带动模拟主销运动的功能。一方面,降低了对弧形导轨进行加工的精度要求,另一方面,有效杜绝了经过较长时间使用后对仪器刻度造成的磨损。(2) The curved guide rail of the utility model no longer has the function of a scale scale, but only retains the function of driving the simulated kingpin to move. On the one hand, it reduces the precision requirements for processing the arc-shaped guide rail, and on the other hand, it effectively prevents the wear and tear on the scale of the instrument after a long period of use.

(3)本实用新型针对现有标定装置传动链长,运动状态复杂,累积误差较大,影响精度的问题,本实用新型采取了不等角位移传动机构,用来传递从水平回转台到传感器之间的动力,从而简化了标定装置的结构。(3) This utility model aims at the problem that the transmission chain of the existing calibration device is long, the motion state is complicated, the cumulative error is large, and the accuracy is affected. The utility model adopts a unequal angular displacement transmission mechanism to transmit The power between them simplifies the structure of the calibration device.

(4)本实用新型根据四轮定位仪传感器的实际情况,采用自定心卡盘代替车轮模拟圆盘直接夹持传感器,消除了夹具装夹的误差,提高了测量精度。(4) According to the actual situation of the four-wheel aligner sensor, the utility model adopts the self-centering chuck instead of the wheel simulation disc to directly clamp the sensor, which eliminates the error of the clamping fixture and improves the measurement accuracy.

(5)本实用新型用分度头完成车轮外倾角与主销内倾角的计量,取消了单独的车轮外倾角计量机构,简化了结构。(5) The utility model uses the dividing head to complete the measurement of the wheel camber and kingpin inclination, cancels the separate wheel camber measurement mechanism, and simplifies the structure.

(6)本实用新型增加了对推力角和转向角检验的功能。(6) The utility model has increased the function of checking thrust angle and steering angle.

(7)本实用新型采用球面铰接确定主销调角中心,应用两相互垂直且又与调角中心同心的弧形导轨,实现对四轮定位仪在汽车纵平面和横平面的独立无关联调整角度,开展检测标定工作,消除了原有装置的理论误差,提高了检定精度。具有极好的应用前景。(7) The utility model adopts a spherical hinge to determine the angle adjustment center of the kingpin, and uses two arc-shaped guide rails that are perpendicular to each other and concentric with the angle adjustment center to realize the independent and unrelated adjustment of the four-wheel aligner on the longitudinal plane and the horizontal plane of the vehicle Angle, to carry out detection and calibration work, to eliminate the theoretical error of the original device, improve the accuracy of the test. It has excellent application prospect.

(8)本实用新型实现了模拟车轮各种定位角的功能,其模拟车轮定位角的大小可直接读出,检验装置的精度高于四轮定位仪本身的检测精度,能够满足生产厂家以及国家质量监督部门对四轮定位仪的质量检定。(8) The utility model realizes the function of simulating various positioning angles of the wheels, and the size of the simulating wheel positioning angles can be directly read out, and the accuracy of the inspection device is higher than that of the four-wheel aligner itself, which can meet the requirements of manufacturers and the country. The quality inspection of the four-wheel aligner by the quality supervision department.

附图说明 Description of drawings

图1-a是汽车纵横平面无关联调角型四轮定位仪的检定装置中前轴检验部分结构装配图的俯视图;Figure 1-a is a top view of the structural assembly diagram of the front axle inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner in the vertical and horizontal planes of the automobile;

图1-b是汽车纵横平面无关联调角型四轮定位仪的检定装置中后轴检验部分结构装配图的俯视图;Figure 1-b is a top view of the structural assembly diagram of the rear axle inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner on the vertical and horizontal planes of the automobile;

图2-a是汽车纵横平面无关联调角型四轮定位仪的检定装置中前轴检验部分结构装配图的俯视图;Figure 2-a is a top view of the structural assembly diagram of the front axle inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner in the vertical and horizontal planes of the automobile;

图2-b是汽车纵横平面无关联调角型四轮定位仪的检定装置中前轴检验部分结构装配图的左视图;Figure 2-b is a left view of the structural assembly diagram of the front axle inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner on the vertical and horizontal planes of the automobile;

图3-a是汽车纵横平面无关联调角型四轮定位仪的检定装置中后轴检验部分结构装配图的俯视图;Figure 3-a is a top view of the structural assembly diagram of the rear axle inspection part in the verification device of the car vertical and horizontal plane unrelated angle-adjusting four-wheel aligner;

图3-b是汽车纵横平面无关联调角型四轮定位仪的检定装置中后轴检验部分结构装配图的左视图;Fig. 3-b is a left view of the structural assembly diagram of the rear axle inspection part in the verification device of the car vertical and horizontal plane unrelated angle-adjusting four-wheel aligner;

图4是汽车纵横平面无关联调角型四轮定位仪的检定装置前轮检验部分的结构原理图;Fig. 4 is a schematic diagram of the structure of the front wheel inspection part of the verification device of the four-wheel aligner of the vertical and horizontal planes without correlation angle adjustment;

图5是汽车纵横平面无关联调角型四轮定位仪的检定装置后轮检验部分的结构原理图;Fig. 5 is a structural principle diagram of the rear wheel inspection part of the verification device of the four-wheel aligner with no correlation in the vertical and horizontal planes;

图6-a是汽车纵横平面无关联调角型四轮定位仪的检定装置中前轴检验部分从正面看结构装配的轴测投影图;Figure 6-a is an axonometric projection view of the front axle inspection part of the verification device of the unrelated angle-adjusting four-wheel aligner in the vertical and horizontal planes of the vehicle viewed from the front;

图6-b是汽车纵横平面无关联调角型四轮定位仪的检定装置中后轴检验部分从正面看结构装配的轴测投影图;Figure 6-b is an axonometric projection view of the rear axle inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner in the vertical and horizontal planes of the vehicle viewed from the front;

图7是汽车纵横平面无关联调角型四轮定位仪的检定装置中推力角检验部分从正面看结构装配的轴测投影图;Fig. 7 is an axonometric projection view of the structural assembly of the thrust angle inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner in the vertical and horizontal planes of the automobile viewed from the front;

图8是汽车纵横平面无关联调角型四轮定位仪的检定装置中前轮检验部分从正面看结构装配的轴测投影图;Fig. 8 is an axonometric projection view of the structural assembly of the front wheel inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner in the vertical and horizontal planes of the automobile;

图9是汽车纵横平面无关联调角型四轮定位仪的检定装置中前轮检验部分从卡盘方面看结构装配的轴测投影图;Fig. 9 is an axonometric projection view of the structural assembly of the front wheel inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner on the vertical and horizontal planes of the automobile viewed from the chuck;

图10是汽车纵横平面无关联调角型四轮定位仪的检定装置中前轮检验部分去掉球面导轨和上导向块、下导向块后从正面看结构装配的轴测投影图;Fig. 10 is an axonometric projection view of the structural assembly viewed from the front after removing the spherical guide rail, the upper guide block, and the lower guide block from the front wheel inspection part of the verification device of the vehicle vertical and horizontal plane unrelated angle-adjusting four-wheel aligner;

图11是汽车纵横平面无关联调角型四轮定位仪的检定装置中后轮检验部分从正面看结构装配的轴测投影图;Fig. 11 is an axonometric projection view of the structural assembly of the rear wheel inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner in the vertical and horizontal planes of the automobile;

图12是汽车纵横平面无关联调角型四轮定位仪的检定装置中后轮检验部分从后面看结构装配的轴测投影图;Fig. 12 is an axonometric projection view of the structural assembly of the rear wheel inspection part in the verification device of the unrelated angle-adjusting four-wheel aligner on the vertical and horizontal planes of the automobile viewed from the rear;

图中:1.前轴检验部分,2.后轴检验部分,3.前轮检验部分,4.前台板,5.机架,6.上台板,7.后轮检验部分,8.推力角转轴,9.下台板,10.推力角定标,11.推力角游标,12.水平回转台,13.下转向叉,14.十字轴,15.上转向叉,16.V型块,17.卡盘,18.卡盘轴,19.球面导轨,20.模拟主销,21.主销内倾角导轨,22.主销内倾角分度头,23.主销后倾角导轨,24.主销后倾角分度头,25.固定支架,26.转动支架,27.外倾定标,28.外倾游标,29.车轮外倾调整旋钮,30.推力角检验部分,31.推力角锁紧手柄,32.推力角手轮,33.V型块导轨,34.球面夹紧手柄,35.球面压盘,36.长水泡,37.主销内倾角导轨锁紧旋钮,38.圆水泡,39.夹紧座,40.主销后倾角导轨锁紧旋钮,41.夹紧座旋钮,42.下导向块,43.上导向块,44.卡盘靠背,45.调整垫,46.车轮外倾锁紧旋钮,47.车轮外倾转轴,48.车轮外倾调整螺杆,49.丝杠,50.丝杠螺母,51.丝杠支架。In the figure: 1. Front axle inspection part, 2. Rear axle inspection part, 3. Front wheel inspection part, 4. Front panel, 5. Rack, 6. Upper table, 7. Rear wheel inspection part, 8. Thrust angle Rotary shaft, 9. Lower platen, 10. Thrust angle calibration, 11. Thrust angle vernier, 12. Horizontal turntable, 13. Lower steering fork, 14. Cross shaft, 15. Upper steering fork, 16. V-shaped block, 17 .chuck, 18. chuck shaft, 19. spherical guideway, 20. analog kingpin, 21. kingpin inclination angle guideway, 22. kingpin inclination angle dividing head, 23. kingpin caster angle guideway, 24. main Pin caster indexing head, 25. Fixed bracket, 26. Rotating bracket, 27. Camber calibration, 28. Camber vernier, 29. Wheel camber adjustment knob, 30. Thrust angle inspection part, 31. Thrust angle lock Tight handle, 32. Thrust angle handwheel, 33. V-shaped block guide rail, 34. Spherical clamping handle, 35. Spherical pressure plate, 36. Long blister, 37. Kingpin inclination guide rail locking knob, 38. Round blister , 39. Clamping seat, 40. Kingpin caster angle guide rail locking knob, 41. Clamping seat knob, 42. Lower guide block, 43. Upper guide block, 44. Chuck backrest, 45. Adjusting pad, 46. Camber locking knob, 47. camber rotating shaft, 48. camber adjustment screw, 49. leading screw, 50. leading screw nut, 51. leading screw support.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步的详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:

参阅图1至图12,汽车纵横平面无关联调角型四轮定位仪的检验装置是由前轴检验部分1和后轴检验部分2组成。前轴检验部分1完成对前轮定位参数的检验,后轴检验部分2完成对后轮定位参数、推力角的检验。本装置具有四个相互独立的车轮定位角检验部分;具有两个坐标完全独立的主销倾角分度调整机构。主销内倾角调整机构的模拟主销20随主销内倾角导轨21移动,主销内倾角导轨21固连于主销内倾角分度头22,主销内倾角分度头22可使模拟主销在xoz平面内的投影绕y轴方向转动,转动的角度通过主销内倾角分度头的刻度读出。主销后倾角调整机构的模拟主销20随主销后倾角导轨23移动,主销后倾角导轨23固连于主销后倾角分度头24,主销后倾角分度头24可使模拟主销在yoz平面内可绕x轴方向转动,转动角度通过主销后倾角分度头的刻度读出。Referring to Fig. 1 to Fig. 12, the inspection device of the four-wheel aligner of the car vertical and horizontal planes without correlation angle adjustment is composed of a front axle inspection part 1 and a rear axle inspection part 2. The front axle inspection part 1 completes the inspection of the front wheel alignment parameters, and the rear axle inspection part 2 completes the inspection of the rear wheel alignment parameters and thrust angle. The device has four mutually independent wheel alignment angle inspection parts; it has two completely independent kingpin inclination index adjustment mechanisms with coordinates. The simulated kingpin 20 of the kingpin inclination adjustment mechanism moves with the kingpin inclination guide rail 21, and the kingpin inclination guide rail 21 is fixedly connected to the kingpin inclination angle indexing head 22, and the kingpin inclination angle indexing head 22 can make the simulated main pin inclination angle indexing head 22 move. The projection of the pin in the xoz plane rotates around the y-axis, and the angle of rotation is read from the scale of the kingpin inclination indexing head. The simulated kingpin 20 of the kingpin caster angle adjustment mechanism moves with the kingpin caster angle guide rail 23, and the kingpin caster angle guide rail 23 is fixedly connected to the kingpin caster angle indexing head 24, and the kingpin caster angle indexing head 24 can make the simulated main pin caster angle indexing head 24 move. The pin can rotate around the x-axis in the yoz plane, and the rotation angle can be read from the scale of the master pin caster angle indexing head.

所述的前轴检验部分1主要由前轮检验部分3、前台板4和机架5组成。机架5是一个框架式结构件,既可以用型钢和钢板焊接而成,也可以先铸后焊或先铸后用连接件连接而成。前台板4是一个扁平的长方体件,既可以用型钢和钢板焊接而成,也可以是铸件,其两端要安装前轮检验部分3,所以前台板4两端要加工出安装平面与T形槽。加工好的机架5水平放置在地面上,前台板4安装在机架5上,两个加工装配好的前轮检验部分3对称的安装在前台板4两端的加工平面上,两个前轮检验部分3中的两个卡盘17的回转轴线要共线,两个卡盘17要指向外侧。The front axle inspection part 1 is mainly composed of a front wheel inspection part 3 , a front panel 4 and a frame 5 . The frame 5 is a frame structure, which can be welded with section steel and steel plate, or can be welded after casting or connected with connectors after casting. The front panel 4 is a flat cuboid, which can be welded with section steel and steel plate, or cast. The two ends of the front wheel inspection part 3 should be installed, so the two ends of the front panel 4 should be processed with a mounting plane and a T-shaped groove. The processed frame 5 is placed horizontally on the ground, the front panel 4 is installed on the frame 5, and the two processed and assembled front wheel inspection parts 3 are symmetrically installed on the processing plane at both ends of the front panel 4. The two front wheels The axes of rotation of the two chucks 17 in the inspection part 3 are to be collinear, and the two chucks 17 are to point outward.

前轮检验部分3是由不等角位移传动机构,定位参数调整机构和机械接口及水平调整机构组成。The front wheel inspection part 3 is composed of an unequal angular displacement transmission mechanism, a positioning parameter adjustment mechanism, a mechanical interface and a level adjustment mechanism.

所述的不等角位移传动机构主要由水平回转台12、下转向叉13、十字轴14、上转向叉15、模拟主销20与调整垫45组成。The unequal angular displacement transmission mechanism is mainly composed of a horizontal turntable 12 , a lower steering fork 13 , a cross shaft 14 , an upper steering fork 15 , a simulated kingpin 20 and an adjustment pad 45 .

首先将两台水平回转台12用螺钉固定在前台板4两端的加工平面上,安装时使其所带有的蜗杆轴线垂直于前台板4的长边,用螺钉将调整垫45固定在水平回转台12的旋转台面上,用螺钉将下转向叉13固定在调整垫45的上面,将十字轴14通过两个轴承安装在下转向叉13上的两孔内,然后用两个轴承将十字轴14另外一根轴的两端安装在上转向叉15上的两孔内,模拟主销20下端半球体的底部平面与上转向叉15用螺钉固定连接,模拟主销20上端通过轴承安装在下导向块42、上导向块43的内孔,整个安装过程要保证水平回转台12的回转轴线与模拟主销20的回转轴线应通过(或相交于)十字轴14的中心。First, two horizontal turntables 12 are fixed on the processing plane at both ends of the front panel 4 with screws. When installing, the axis of the worm shaft is perpendicular to the long side of the front panel 4, and the adjustment pad 45 is fixed on the horizontal rotary table with screws. On the rotating platform of platform 12, fix the lower steering fork 13 on the top of the adjustment pad 45 with screws, install the cross shaft 14 in the two holes on the lower steering fork 13 through two bearings, and then use the two bearings to fix the cross shaft 14 The two ends of another shaft are installed in the two holes on the upper steering fork 15, the bottom plane of the hemisphere at the lower end of the simulated kingpin 20 is fixedly connected with the upper steering fork 15, and the upper end of the simulated kingpin 20 is installed on the lower guide block through a bearing 42. For the inner hole of the upper guide block 43, the entire installation process should ensure that the rotation axis of the horizontal turntable 12 and the rotation axis of the simulated kingpin 20 should pass through (or intersect) the center of the cross shaft 14.

所述的定位参数调整机构主要由主销内倾角导轨21、主销内倾角分度头22、主销后倾角导轨23、主销后倾角分度头24、主销内倾角导轨锁紧旋钮37、主销后倾角导轨锁紧旋钮40、下导向块42与上导向块43等零件组成。Described positioning parameter adjustment mechanism is mainly by kingpin inclination angle guide rail 21, kingpin inclination angle indexing head 22, kingpin caster angle guide rail 23, kingpin caster angle indexing head 24, kingpin inclination angle guide rail locking knob 37 , caster angle guide rail locking knob 40, lower guide block 42 and upper guide block 43 and other parts.

主销内倾角分度头22与主销后倾角分度头24用螺钉固定在前台板4两端的加工平面上,安装过程中要保证水平回转台12、主销内倾角分度头22与主销后倾角分度头24三条回转轴线空间垂直相交于十字轴14的中心上,主销后倾角导轨23的直柄端用螺钉固定在主销后倾角分度头24的旋转台面上,主销内倾角导轨21的直柄端用螺钉固定在主销内倾角分度头22的旋转台面上,将主销内倾角导轨21的另一端(弧形导轨端)放置在下导向块42另一端的凹槽里(下导向块42与上导向块43结构相同,皆由一个加工有一通孔的长方体和一个与主销内倾角导轨21和主销后倾角导轨23滑动配合连接的叉形槽件组成),再用一个压板和螺钉安装上主销内倾角导轨锁紧旋钮37,主销内倾角导轨21的弧形侧面与下导向块42另一端凹槽的侧壁是动配合接触连接,旋转主销内倾角导轨锁紧旋钮37可以实现琐紧或松开主销内倾角导轨21的目的。同样将主销后倾角导轨23的另一端(弧形导轨端)放置在上导向块43另一端的凹槽里,再用一个压板和螺钉安装上主销后倾角导轨锁紧旋钮40,主销后倾角导轨23的弧形侧面与上导向块43另一端凹槽的侧壁动配合接触连接,旋转后倾角导轨锁紧旋钮40同样起到琐紧或松开主销后倾角导轨23的目的。安装过程中要保证主销内倾角导轨21的弧形面的曲率中心和主销后倾角导轨23的弧形面的曲率中心分别在主销后倾角分度头24与主销内倾角分度头22的回转轴线上。The kingpin inclination indexing head 22 and the kingpin caster angle indexing head 24 are fixed on the processing plane at both ends of the front panel 4 with screws. The space of the three rotary axes of the caster angle indexing head 24 intersects vertically on the center of the cross shaft 14, and the straight shank end of the kingpin caster angle guide rail 23 is fixed on the rotary table of the kingpin caster angle indexing head 24 with screws, and the king pin The straight shank end of the inclination angle guide rail 21 is fixed on the rotary table of kingpin inclination angle indexing head 22 with screw, the other end (arc guide rail end) of kingpin inclination angle guide rail 21 is placed on the concave of the other end of lower guide block 42. In the groove (the lower guide block 42 has the same structure as the upper guide block 43, both of which are composed of a cuboid processed with a through hole and a fork-shaped groove that is slidably connected to the kingpin inclination guide rail 21 and the kingpin caster angle guide rail 23) , and then install the kingpin inclination angle guide rail locking knob 37 with a pressure plate and screws, the arc side of the kingpin inclination angle guide rail 21 and the side wall of the groove at the other end of the lower guide block 42 are moving fit contact connection, rotate the kingpin The inclination guide rail locking knob 37 can realize the purpose of tightening or loosening the kingpin inclination guide rail 21 . Also place the other end (arc guide rail end) of the kingpin caster angle guide rail 23 in the groove at the other end of the upper guide block 43, then install the kingpin caster angle guide rail locking knob 40 with a pressure plate and screws, and the kingpin The arc-shaped side of caster guide rail 23 is connected with the side wall of the other end groove of upper guide block 43 in moving fit contact, and rotation caster guide rail locking knob 40 plays the purpose of tightening or unclamping kingpin caster guide rail 23 equally. In the installation process, it is necessary to ensure that the center of curvature of the arc surface of the kingpin caster guide rail 21 and the center of curvature of the arc surface of the kingpin caster angle guide rail 23 are located between the kingpin caster angle indexing head 24 and the kingpin caster angle indexing head respectively. 22 on the axis of rotation.

所述的机械接口及水平调整机构主要由V型块16、卡盘17、卡盘轴18、球面导轨19、V型块导轨33、球面夹紧手柄34、球面压盘35、长水泡36、圆水泡38、夹紧座39、夹紧座旋钮41与卡盘靠背44组成。The mechanical interface and level adjustment mechanism are mainly composed of V-shaped block 16, chuck 17, chuck shaft 18, spherical guide rail 19, V-shaped block guide rail 33, spherical surface clamping handle 34, spherical surface pressure plate 35, long blister 36, Round blister 38, clamping seat 39, clamping seat knob 41 and chuck backrest 44 form.

通过球面导轨19上的圆孔将球面导轨19套装在模拟主销20下端的球形体上,使球面导轨19内球面与模拟主销20下端球形体的球面动配合接触连接,再将球面压盘35、球面夹紧手柄34依次套装在模拟主销20的中端,球面导轨19外球面和球面压盘35内壁之间、球面压盘35外壁与球面夹紧手柄34之间是面接触滑动连接。于球面夹紧手柄34之上,在模拟主销20上端依次通过轴承套装上下导向块42与上导向块43,即模拟主销20在下导向块42与上导向块43一端的通孔中是转动连接。在上导向块43顶端安装两个互相垂直的长水泡36,其作用是在安装或使用装置前调整装置处于水平的正常工作状态。V型块16可滑动的安装在V型块导轨33的滑道上,V型块导轨33用螺钉固定在前台板4两端的加工平面上,且靠近端部一侧,处于卡盘17的正下方。卡盘17用螺钉固定连接在卡盘靠背44上,卡盘靠背44通过一对轴承套装在卡盘轴18一端上,卡盘轴18的另一端固定插入球面导轨19外球面一侧联接臂的孔中,即卡盘轴18与球面导轨19外球面一侧联接臂的孔是固定连接。控制卡盘17能否旋转的夹紧座39固定在球面导轨19外球面一侧的联接臂上,夹紧座39上安装有夹紧座旋钮41,通过旋转它可以控制卡盘17是否转动。在球面导轨19外球面一侧的联接臂的正上方安装一个圆水泡38,其用途是调整卡盘17回转轴线处于水平状态。安装过程中要保证卡盘17的回转中心应通过球面导轨19的球心,球面导轨19的球心应与十字轴14中心重合。Through the round hole on the spherical guide rail 19, the spherical guide rail 19 is set on the spherical body at the lower end of the simulated kingpin 20, so that the inner spherical surface of the spherical guide rail 19 is dynamically fitted and connected with the spherical surface of the spherical body at the lower end of the simulated kingpin 20, and then the spherical surface pressure plate 35. The spherical surface clamping handle 34 is sequentially set on the middle end of the simulated main pin 20, between the outer spherical surface of the spherical surface guide rail 19 and the inner wall of the spherical surface pressure plate 35, and between the outer wall of the spherical surface pressure plate 35 and the spherical surface clamping handle 34 are surface contact sliding connections . Above the spherical clamping handle 34, the upper end of the simulated kingpin 20 passes through the upper and lower guide blocks 42 and the upper guide block 43 in sequence, that is, the simulated kingpin 20 rotates in the through hole at one end of the lower guide block 42 and the upper guide block 43 connect. Two mutually perpendicular long blisters 36 are installed on the top of the upper guide block 43, and its effect is to adjust the device to be in a horizontal normal working condition before installing or using the device. The V-shaped block 16 is slidably installed on the slideway of the V-shaped block guide rail 33, and the V-shaped block guide rail 33 is fixed on the processing plane at both ends of the front panel 4 with screws, and is close to the end side, directly below the chuck 17 . The chuck 17 is fixedly connected to the chuck backrest 44 with screws, the chuck backrest 44 is sleeved on one end of the chuck shaft 18 through a pair of bearings, and the other end of the chuck shaft 18 is fixedly inserted into the connecting arm on one side of the outer spherical surface of the spherical guide rail 19. In the hole, that is, the hole of the chuck shaft 18 is fixedly connected with the spherical guide rail 19 outer spherical surface one side coupling arm. Can the clamping seat 39 of control chuck 17 rotate be fixed on the coupling arm of spherical guide rail 19 outer spherical surfaces, clamping seat knob 41 is installed on the clamping seat 39, can control whether chuck 17 rotates by rotating it. A circle blister 38 is installed directly above the coupling arm on one side of the spherical guide rail 19 outer spherical surfaces, and its purpose is to adjust the chuck 17 axis of rotation to be in a horizontal state. In the installation process, ensure that the center of rotation of the chuck 17 should pass through the center of the spherical guide rail 19, and the center of the spherical guide rail 19 should coincide with the center of the cross shaft 14.

前轮检验部分3安装完成以后,要达到主销后倾角分度头24的回转中心线、主销内倾角分度头22的回转中心线、水平回转台12的回转中心线、自定心卡盘17的回转中心线以及模拟主销20的回转中心线(五条回转中心线)要交于十字轴14的中心(球面导轨19的球心与十字轴14同心)。After the installation of the front wheel inspection part 3 is completed, it is necessary to reach the center line of rotation of the kingpin caster angle indexing head 24, the center line of rotation of the kingpin inclination angle indexing head 22, the center line of rotation of the horizontal turntable 12, and the self-centering card. The centerline of revolution of disc 17 and the centerline of revolution (five centerlines of revolution) of analog kingpin 20 will intersect at the center of cross shaft 14 (the spherical center of spherical guideway 19 is concentric with cross shaft 14).

所述的后轴检验部分2主要由机架5、上台板6、后轮检验部分7、推力角转轴8、下台板9与推力角检验部分30组成。机架5与前轴检验部分1所采用的机架在结构上是一样的,此处不再赘述。上台板6与下台板9都是扁平的长方体,既可铸造而成,也可采用型钢与钢板焊接而成,上台板6和下台板9所不同的是在上台板6端部要凹下一块,即加工成阶梯形状(端部的厚度比其他部分要薄),而且在薄板处沿横向加工一个长条弧形通透滑槽,为的是在这安装推力角检验部分30。下台板9安装在水平放置在地面上的机架5上,上台板6通过轴承和推力角转轴8安装在下台板9的工作平面上,推力角转轴8和下台板9是固定连接,上台板6在外力的作用下可绕推力角转轴8相对下台板9转动一个所需要的角度。推力角检验部分30安装在上台板6的端部薄板处,一个后轮检验部分7的外侧,两台后轮检验部分7对称的安装在上台板6两端的加工平面上,两台后轮检验部分7中的两个卡盘17的回转轴线要共线,两个卡盘17要指向外侧。The rear axle inspection part 2 is mainly composed of a frame 5, an upper deck 6, a rear wheel inspection part 7, a thrust angle rotating shaft 8, a lower deck 9 and a thrust angle inspection part 30. Frame 5 is structurally the same as the frame used in front axle inspection part 1, and will not be repeated here. The upper deck 6 and the lower deck 9 are both flat cuboids, which can be cast or welded with section steel and steel plates. The difference between the upper deck 6 and the lower deck 9 is that a piece should be recessed at the end of the upper deck 6 , that is processed into a stepped shape (the thickness of the end is thinner than other parts), and a long strip arc-shaped transparent chute is machined transversely at the thin plate place, in order to install the thrust angle inspection part 30 here. The lower platen 9 is installed on the frame 5 placed horizontally on the ground, and the upper platen 6 is installed on the working plane of the lower platen 9 through the bearing and the thrust angle rotating shaft 8. The thrust angle rotating shaft 8 and the lower platen 9 are fixedly connected, and the upper platen 6. Under the action of external force, it can rotate a required angle around the thrust angle rotating shaft 8 relative to the bottom plate 9. The thrust angle inspection part 30 is installed at the thin plate at the end of the upper table 6, on the outside of one rear wheel inspection part 7, and the two rear wheel inspection parts 7 are symmetrically installed on the processing plane at both ends of the upper table 6, and the two rear wheel inspection The axes of rotation of the two chucks 17 in part 7 are to be collinear and the two chucks 17 are to point outwards.

后轮检验部分7主要由水平回转台12、卡盘17、固定支架25、转动支架26、车轮外倾定标27、车轮外倾游标28、车轮外倾调整旋钮29、长水泡36、夹紧座39、夹紧座旋钮41、卡盘靠背44、车轮外倾锁紧旋钮46、车轮外倾转轴47与车轮外倾调整螺杆48组成。The rear wheel inspection part 7 is mainly composed of a horizontal turntable 12, a chuck 17, a fixed bracket 25, a rotating bracket 26, a camber calibration 27, a camber cursor 28, a camber adjustment knob 29, a long blister 36, a clamping Seat 39, clamping seat knob 41, chuck backrest 44, wheel camber locking knob 46, wheel camber rotating shaft 47 and wheel camber adjustment screw rod 48 form.

首先将两台水平回转台12用螺钉固定在上台板6两端的加工平面上,安装时使其所带有的蜗杆轴线垂直于上台板6的长边。用螺钉将固定支架25底端固定在水平回转台12的旋转台面上,车轮外倾定标27固定在固定支架25顶端弧面上。用螺钉将卡盘17固定在卡盘靠背44上,卡盘靠背44通过一对轴承套装在卡盘轴18的一端上,卡盘轴18的另一端固定插入转动支架26摆臂的孔内,即卡盘轴18的另一端与转动支架26摆臂的孔是固定连接。转动支架26通过车轮外倾转轴47动配合连接在固定支架25的通孔中,车轮外倾游标28固定在转动支架26顶端弧面上。控制卡盘17能否旋转的夹紧座39固定在转动支架26的摆臂上,夹紧座39上安装有夹紧座旋钮41,通过旋转它可以控制卡盘17是否转动。车轮外倾锁紧旋钮46的螺杆上套装一个圆套筒,螺杆的端部与转动支架26的摆臂是螺纹连接,圆套筒处于固定支架25支臂上加工的长条弧形通透滑槽里,圆套筒的上端与垂直装入长条弧形通透滑槽里的车轮外倾调整螺杆48的下端转动连接,车轮外倾调整螺杆48与固定支架25支臂的长条弧形通透滑槽是螺纹连接,当旋转车轮外倾调整螺杆48时(即旋转车轮外倾调整旋钮29),车轮外倾调整螺杆48可以沿着长条弧形通透滑槽上下移动,当旋转车轮外倾调整旋钮29时,车轮外倾调整螺杆48带动圆套筒、车轮外倾锁紧旋钮46的螺杆上下移动,实现转动支架26相对固定支架25绕车轮外倾转轴47转动,即实现角度的调整。在转动支架26摆臂的正上方安装一个长水泡36,以便于在使用装置前调整卡盘17的回转轴线处于水平正常工作状态。First two horizontal turntables 12 are fixed on the processing plane at the two ends of the top plate 6 with screws, and the worm axis is perpendicular to the long side of the top plate 6 during installation. The bottom end of the fixed bracket 25 is fixed on the rotary platform of the horizontal turntable 12 with screws, and the wheel camber calibration 27 is fixed on the arc surface of the fixed bracket 25 tops. Fix the chuck 17 on the chuck backrest 44 with screws, the chuck backrest 44 is sleeved on one end of the chuck shaft 18 through a pair of bearings, and the other end of the chuck shaft 18 is fixedly inserted into the hole of the swing arm of the rotating bracket 26, That is, the other end of the chuck shaft 18 is fixedly connected with the hole of the swivel bracket 26 swing arms. The rotating bracket 26 is movably connected in the through hole of the fixed bracket 25 through the camber rotating shaft 47 , and the camber cursor 28 is fixed on the arc surface at the top of the rotating bracket 26 . Whether the clamping seat 39 of control chuck 17 rotations is fixed on the swing arm of rotating bracket 26, clamping seat knob 41 is installed on the clamping seat 39, can control whether chuck 17 rotates by rotating it. A round sleeve is set on the screw rod of the wheel camber locking knob 46, and the end of the screw rod is threadedly connected with the swing arm of the rotating bracket 26. In the groove, the upper end of the circular sleeve is rotatably connected with the lower end of the wheel camber adjusting screw 48 that is vertically packed into the elongated arc transparent chute, and the camber adjusting screw 48 is connected with the elongated arc of the fixed bracket 25 arms. Transparent chute is threaded connection, when rotating wheel camber adjusting screw rod 48 (that is, rotating wheel camber adjusting knob 29), wheel camber adjusting screw rod 48 can move up and down along strip arc transparent chute, when rotating During the camber adjustment knob 29, the camber adjustment screw rod 48 drives the screw rod of the circular sleeve and the camber locking knob 46 to move up and down, so that the rotating bracket 26 rotates around the camber rotating shaft 47 relative to the fixed bracket 25, that is, realizes the angle adjustment. A long blister 36 is installed directly above the swing arm of the rotating bracket 26, so that the axis of rotation of the chuck 17 is adjusted in a horizontal normal working condition before using the device.

所述的推力角检验部分30主要由推力角定标10、推力角游标11、推力角锁紧手柄31、推力角手轮32、丝杠49、丝杠螺母50与丝杠支架51组成。The thrust angle inspection part 30 is mainly composed of a thrust angle calibration 10 , a thrust angle vernier 11 , a thrust angle locking handle 31 , a thrust angle handwheel 32 , a lead screw 49 , a lead screw nut 50 and a lead screw support 51 .

锁紧上下台板的推力角锁紧手柄31穿过上台板6加工的长条弧形通透滑槽与下台板9螺纹连接,旋转推力角锁紧手柄31就可以实现上台板6与下台板9之间的锁紧与松开。丝杠螺母50动配合安装在上台板6的端部,其与推力角锁紧手柄31成斜直线布置,丝杠49装入两者之中,丝杠49的一端与推力角锁紧手柄31下面的压块上的通孔是间隙配合(丝杠49也可以不通过推力角锁紧手柄31下面的压块上的通孔,即不采用推力角锁紧手柄31下面设置压块的结构,而采用丝杠49的一端装入丝杠螺母50之中,丝杠49的另一端装有一个支架51和一个推力角手轮32,支架51一端上的通孔和丝杠49动配合连接,支架51的另一端固定在下台板9上的结构,转动推力角手轮32即可实现上台板6绕推力角转轴8在下台板9的工作平面上转动),推力角锁紧手柄31与压块另一通孔也是间隙配合,皆为非螺纹连接,丝杠49与丝杠螺母50则构成一套传递运动的传动副,丝杠49的另一端装有一个支架51和一个推力角手轮32,支架一端上的通孔和丝杠49动配合连接,支架51的另一端固定在下台板9上。转动推力角手轮32即可实现上台板6绕推力角转轴8在下台板9的工作平面上转动。推力角定标10安装在下台板9的端面上,推力角游标11安装在推力角定标10上面的上台板6的端面上。上台板6转动的角度数值可通过推力角定标10和推力角游标11之间的相对位置读出。The thrust angle locking handle 31 that locks the upper and lower decks passes through the long arc-shaped transparent chute processed on the upper deck 6 and is threadedly connected with the lower deck 9, and the upper deck 6 and the lower deck can be realized by rotating the thrust angle locking handle 31. 9 between locking and loosening. Lead screw nut 50 is mounted on the end of upper platen 6 in moving fit, and it is arranged obliquely with thrust angle locking handle 31. The through hole on the following briquetting block is clearance fit (leading screw 49 also can not pass through the through hole on the briquetting block below the thrust angle locking handle 31, promptly does not adopt the structure that briquetting block is arranged below the thrust angle locking handle 31, And adopt one end of leading screw 49 to pack among the leading screw nut 50, the other end of leading screw 49 is equipped with a support 51 and a thrust angle handwheel 32, the through hole on the support 51 one end and leading screw 49 move fit connection, The other end of the bracket 51 is fixed on the structure of the lower deck 9, and the thrust angle hand wheel 32 can be turned to realize that the upper deck 6 rotates around the thrust angle rotating shaft 8 on the working plane of the lower deck 9), and the thrust angle locking handle 31 is connected with the pressing The other through hole of the block is also a clearance fit, all of which are non-threaded connections. The lead screw 49 and the lead screw nut 50 constitute a transmission pair for transmitting motion. The other end of the lead screw 49 is equipped with a bracket 51 and a thrust angle handwheel 32 , The through hole on one end of the support is connected with the leading screw 49 in a dynamic fit, and the other end of the support 51 is fixed on the lower platen 9 . Turning the thrust angle hand wheel 32 can realize that the upper platen 6 rotates on the working plane of the lower platen 9 around the thrust angle rotating shaft 8 . The thrust angle calibration 10 is installed on the end face of the lower deck 9 , and the thrust angle vernier 11 is installed on the end face of the upper deck 6 above the thrust angle calibration 10 . The angle value of the rotation of the upper platen 6 can be read by the relative position between the thrust angle calibration 10 and the thrust angle vernier 11 .

汽车纵横平面无关联调角型四轮定位仪的检定装置的工作原理及操作方法:The working principle and operation method of the verification device of the vertical and horizontal plane unrelated angle-adjusting four-wheel aligner:

汽车纵横平面无关联调角型四轮定位仪的检验装置是由前轴检验部分1和后轴检验部分2组成。使用前要调整前轴检验部分1和后轴检验部分2之间的平行距离为被检测汽车的轴距;要调整前轴检验部分1和后轴检验部分2处于水平正常工作状态。The inspection device of the four-wheel aligner of the car vertical and horizontal plane unrelated angle adjustment is composed of a front axle inspection part 1 and a rear axle inspection part 2. Before use, adjust the parallel distance between the front axle inspection part 1 and the rear axle inspection part 2 to be the wheelbase of the detected car; adjust the front axle inspection part 1 and the rear axle inspection part 2 to be in a horizontal and normal working state.

1.前轮外倾角检验的工作原理及操作方法1. Working principle and operation method of front wheel camber inspection

首先,将V型块16置于卡盘17的正下方,松开球面夹紧手柄34,将卡盘17置于V型块16上,将四轮定位仪上的传感器测量头夹在卡盘17上,使卡盘17处于水平状态(检验装置使用前的调零步骤)。然后锁紧球面夹紧手柄34,使球面导轨19与上转向叉15之间不能产生相对运动,撤掉V型块16。First, place the V-shaped block 16 directly under the chuck 17, loosen the spherical clamping handle 34, place the chuck 17 on the V-shaped block 16, and clamp the sensor measuring head on the four-wheel aligner to the chuck 17, make the chuck 17 in a horizontal state (the zeroing step before the inspection device is used). Then lock the spherical surface clamping handle 34, so that relative motion can not be produced between the spherical surface guide rail 19 and the upper steering fork 15, and the V-shaped block 16 is removed.

然后,松开主销后倾角导轨锁紧旋钮40。转动主销内倾角分度头22的手柄,将固连在主销内倾角分度头22上的主销内倾角导轨21沿顺时针或逆时针转动一定角度,记录下主销内倾角分度头22上的主销内倾角导轨21从原始竖直位置到转动一定角度后的位置所转过的角度数(从主销内倾角分度头22上的刻度盘上可读出),此角度数即车轮外倾角。将该车轮外倾角与现有四轮定位仪测得的外倾角相比较,即可对现有四轮定位仪测得的车轮外倾角进行标定。Then, loosen the caster angle guide locking knob 40 . Turn the handle of the kingpin inclination indexing head 22, turn the kingpin inclination angle guide rail 21 fixedly connected to the kingpin inclination indexing head 22 clockwise or counterclockwise by a certain angle, and record the kingpin inclination angle indexing The number of angles that the kingpin inclination angle guide rail 21 on the head 22 has turned from the original vertical position to the position after turning a certain angle (readable from the dial on the kingpin inclination angle indexing head 22), this angle The number is the camber angle of the wheel. By comparing the wheel camber with the camber measured by the existing four-wheel aligner, the wheel camber measured by the existing four-wheel aligner can be calibrated.

2.前轮前束角、车轮转角检验的工作原理及操作方法2. The working principle and operation method of front wheel toe angle and wheel angle inspection

首先,将V型块16置于卡盘17的正下方,松开球面夹紧手柄34,将卡盘17置于V型块16上,将四轮定位仪上的传感器测量头夹在卡盘17上,使卡盘17处于水平状态(检验装置使用前的调零步骤)。然后锁紧球面夹紧手柄34,使球面导轨19与上转向叉15之间不能产生相对运动,撤掉V型块16。First, place the V-shaped block 16 directly under the chuck 17, loosen the spherical clamping handle 34, place the chuck 17 on the V-shaped block 16, and clamp the sensor measuring head on the four-wheel aligner to the chuck 17, make the chuck 17 in a horizontal state (the zeroing step before the inspection device is used). Then lock the spherical surface clamping handle 34, so that relative motion can not be produced between the spherical surface guide rail 19 and the upper steering fork 15, and the V-shaped block 16 is removed.

然后,通过旋转水平回转台12,使卡盘17在水平面内沿顺时针或逆时针旋转一定角度,记录水平回转台12的旋转台面从初始零点位置到转动一定角度后的位置所转过的角度数(从水平回转台12上的刻度盘上可读出),此角度数即为前轮前束角。将该前轮前束角与现有四轮定位仪测得的前轮前束角相比较,即可对现有四轮定位仪前轮前束角进行标定。Then, by rotating the horizontal turntable 12, the chuck 17 is rotated clockwise or counterclockwise by a certain angle in the horizontal plane, and the angle rotated by the rotary table surface of the horizontal turntable 12 from the initial zero position to the position rotated by a certain angle is recorded. Number (can read from the dial on the horizontal turntable 12), this angle number is the front wheel toe angle. By comparing the front wheel toe angle with the front wheel toe angle measured by the existing four-wheel aligner, the front wheel toe angle of the existing four-wheel aligner can be calibrated.

第三,通过旋转水平回转台12,使卡盘17在水平面内沿顺时针或逆时针旋转一定角度,记录水平回转台12的旋转台面从初始零点位置到转动一定角度后的位置所转过的角度数(从水平回转台12上的刻度盘上可读出),此角度数即为前轮车轮转角。将该前轮车轮转角与现有四轮定位仪测得的前轮车轮转角相比较,即可对现有四轮定位仪前轮车轮转角进行标定。Third, by rotating the horizontal turntable 12, the chuck 17 is rotated clockwise or counterclockwise by a certain angle in the horizontal plane, and the rotation of the rotary table of the horizontal turntable 12 is recorded from the initial zero position to the position after the rotation by a certain angle. Angle number (readable from the dial on the horizontal turntable 12), this angle number is the front wheel wheel angle. By comparing the front wheel rotation angle with the front wheel rotation angle measured by the existing four-wheel aligner, the front wheel rotation angle of the existing four-wheel aligner can be calibrated.

3.前轮主销内倾角、主销后倾角检验的工作原理及操作方法3. The working principle and operation method of the kingpin inclination and caster angle inspection of the front wheel

首先,将V型块16置于卡盘17的正下方,松开球面夹紧手柄34,将卡盘17置于V型块16上,将四轮定位仪上的传感器测量头夹在卡盘17上,使卡盘17处于水平状态(检验装置使用前的调零步骤)。First, place the V-shaped block 16 directly under the chuck 17, loosen the spherical clamping handle 34, place the chuck 17 on the V-shaped block 16, and clamp the sensor measuring head on the four-wheel aligner to the chuck 17, make the chuck 17 in a horizontal state (the zeroing step before the inspection device is used).

然后,松开主销内倾角导轨锁紧旋钮37、主销后倾角导轨锁紧旋钮40,转动主销内倾角分度头22使固联在分度头22旋转台面上的主销内倾角导轨21转动一定角度,在主销内倾角分度头22上读出主销内倾角导轨21所转过的角度数即为前轮主销内倾角;再转动主销后倾角分度头24,使固联在分度头24旋转台面上的主销后倾角导轨23转动一定角度,在主销后倾角分度头24上读出主销后倾角导轨23所转过的角度数即前轮主销后倾角。Then, unclamp the kingpin inclination angle guide rail locking knob 37, the kingpin caster angle guide rail locking knob 40, rotate the kingpin inclination angle indexing head 22 to make the kingpin inclination angle guide rail fixedly connected on the indexing head 22 rotary tables 21 rotate a certain angle, read the number of angles that the kingpin inclination guide rail 21 has turned on the kingpin inclination angle indexing head 22, which is the front wheel kingpin inclination angle; then rotate the kingpin caster angle indexing head 24 to make The kingpin caster angle guide rail 23 that is fixedly connected on the indexing head 24 rotary tables rotates a certain angle, read the number of angles that the kingpin caster angle guide rail 23 has turned on the kingpin caster angle indexing head 24, that is, the front wheel kingpin caster angle.

第三,锁紧主销内倾角导轨锁紧旋钮37、主销后倾角导轨锁紧旋钮40,球面夹紧手柄34,使球面导轨19与上转向叉15之间不能产生相对运动,撤掉V型块16。Third, lock the kingpin inclination guideway locking knob 37, the kingpin caster guideway locking knob 40, and the spherical surface clamping handle 34 so that no relative movement can occur between the spherical surface guideway 19 and the upper steering fork 15, and the V Block 16.

第四,通过旋转水平回转台12,使卡盘17绕模拟主销20沿顺时针或逆时针旋转一定角度,水平回转台12的旋转台面从初始零点位置转动的角度大小(从水平回转台12上的刻度盘上可读出)根据四轮定位说明书要求确定。将该前轮主销后倾角及主销内倾角与现有四轮定位仪测得的主销后倾角及主销内倾角相比较,即可对现有四轮定位仪主销后倾角及主销内倾角进行标定。Fourth, by rotating the horizontal turntable 12, the chuck 17 is rotated clockwise or counterclockwise by a certain angle around the simulated main pin 20, and the rotating table surface of the horizontal turntable 12 is rotated from the initial zero position (from the horizontal turntable 12 It can be read on the dial on the wheel) It is determined according to the requirements of the four-wheel alignment manual. Comparing the caster angle and inclination angle of the front wheel with the caster angle and inclination angle measured by the existing four-wheel aligner, the caster angle and the inclination angle of the existing four-wheel aligner can be compared. The inclination angle of the pin is calibrated.

4.后轮外倾角检验的工作原理及操作方法4. The working principle and operation method of rear wheel camber inspection

将四轮定位仪上的传感器测量头夹在卡盘17上,松开车轮外倾锁紧旋钮46,旋转车轮外倾调整旋钮29,使车轮外倾游标28绕车轮外倾转轴47相对车轮外倾定标27转动一定角度,锁紧车轮外倾锁紧旋钮46,从车轮外倾游标28和车轮外倾定标27上读出的角度即为后轮外倾角。将该后轮外倾角与现有四轮定位仪测得的后轮外倾角相比较,即可对现有四轮定位仪后轮外倾角进行标定。Clamp the sensor measuring head on the four-wheel aligner to the chuck 17, loosen the camber locking knob 46, and rotate the camber adjustment knob 29, so that the camber cursor 28 is relative to the outside of the wheel around the camber rotation axis 47. Tilt calibration mark 27 rotates certain angle, locking wheel camber locking knob 46, the angle read from wheel camber vernier 28 and wheel camber calibration mark 27 is rear wheel camber. By comparing the rear wheel camber with the rear wheel camber measured by the existing four-wheel aligner, the rear wheel camber of the existing four-wheel aligner can be calibrated.

5.后轮前束角检验的工作原理及操作方法5. The working principle and operation method of rear wheel toe angle inspection

将四轮定位仪上的传感器测量头夹在卡盘17上,然后通过旋转水平回转台12,使卡盘17在水平面内沿顺时针或逆时针旋转一定角度,记录水平回转台12的旋转台面从初始零点位置到转动一定角度后的位置所转过的角度数(从水平回转台12上的刻度盘上可读出),此角度数即为后轮前束角。将该后轮前束角与现有四轮定位仪测得的后轮前束角相比较,即可对现有四轮定位仪后轮前束角进行标定。Clamp the sensor measuring head on the four-wheel aligner on the chuck 17, and then rotate the horizontal turntable 12 to make the chuck 17 rotate clockwise or counterclockwise at a certain angle in the horizontal plane, and record the rotation table of the horizontal turntable 12 From the initial zero position to the number of angles (readable from the dial on the horizontal turntable 12) turned to the position after a certain angle of rotation, this number of angles is the rear wheel toe angle. By comparing the rear wheel toe angle with the rear wheel toe angle measured by the existing four-wheel aligner, the rear wheel toe angle of the existing four-wheel aligner can be calibrated.

6.后轴推力角检验的工作原理及操作方法6. The working principle and operation method of rear axle thrust angle inspection

将四轮定位仪上的传感器测量头夹在卡盘17上,松开推力角锁紧手柄31,转动推力角手轮32,与推力角手轮32固定连接的丝杠49推动上台板6相对下台板9绕推力角转轴8转动一定角度,该角度数可从推力角定标10与推力角游标11之间的相对位置读出,转动的角度数就是后轴的推力角。将其与现有四轮定位仪的示值相比较,即可对现有四轮定位仪的推力角进行标定。Clamp the sensor measuring head on the four-wheel aligner on the chuck 17, loosen the thrust angle locking handle 31, turn the thrust angle handwheel 32, and push the screw 49 fixedly connected to the thrust angle handwheel 32 to push the upper platen 6 to face The lower platen 9 rotates a certain angle around the thrust angle rotating shaft 8, which can be read from the relative position between the thrust angle calibration 10 and the thrust angle vernier 11, and the angle of rotation is exactly the thrust angle of the rear axle. By comparing it with the indicated value of the existing four-wheel aligner, the thrust angle of the existing four-wheel aligner can be calibrated.

汽车纵横平面无关联调角型四轮定位仪的检定装置对现有四轮定位仪检测车轮前束角及外倾角结果的检定:The verification device of the unrelated angle-adjusting four-wheel aligner on the vertical and horizontal planes of automobiles is used to verify the results of the toe-in and camber angles of the wheels detected by the existing four-wheel aligner:

分别对A、B、C三台四轮定位仪的前束角、车轮外倾角进行检定,对前束角的检定结果见表1~3,对外倾角的检定结果见表4~6。从数据中可以看出三台四轮定位仪测量前束角与外倾角的线性度较好,但零点均有偏差。由于标准中规定前束角的示值误差范围在±2°时为±2′,外倾角的示值误差范围在±4°时为±2′。显然,只有四轮定位仪B的前束角结果满足标准要求。The toe angle and camber angle of the three four-wheel aligners A, B, and C are verified respectively. The verification results of the toe angle are shown in Tables 1-3, and the verification results of the camber angle are shown in Tables 4-6. It can be seen from the data that the linearity of the toe angle and camber angle measured by the three four-wheel aligners is good, but the zero points are all biased. Since it is stipulated in the standard that the indication error range of the toe angle is ±2' when it is ±2°, the indication error range of the camber angle is ±2' when it is ±4°. Obviously, only the toe angle results of the four-wheel aligner B meet the standard requirements.

表1四轮定位仪A前左轮前束角试验数据Table 1 Test data of the toe angle of the front left wheel of the four-wheel aligner A

Figure Y20072009385900141
Figure Y20072009385900141

表2四轮定位仪B前左轮前束角试验数据Table 2 Test data of the toe angle of the front left wheel of the four-wheel aligner B

Figure Y20072009385900142
Figure Y20072009385900142

表3四轮定位仪C前左轮前束角试验数据Table 3 Test data of the toe angle of the front left wheel of the four-wheel aligner C

Figure Y20072009385900143
Figure Y20072009385900143

表4四轮定位仪A前左轮外倾角试验数据Table 4 Test data of front left wheel camber angle of four-wheel aligner A

Figure Y20072009385900151
Figure Y20072009385900151

表5四轮定位仪B前左轮外倾角试验数据Table 5 Test data of front left wheel camber angle of four-wheel aligner B

Figure Y20072009385900152
Figure Y20072009385900152

表6四轮定位仪C前左轮外倾角试验数据Table 6 Test data of front left wheel camber angle of four-wheel aligner C

Figure Y20072009385900153
Figure Y20072009385900153

主销后倾角及主销内倾角试验结果Kingpin caster angle and kingpin inclination test results

对主销后倾角的检定结果见表7~9。对主销内倾角的检定结果见表10~12。从数据中可以看出三台四轮定位仪中A型、B型、C型的倾角之一误差均随另一主销倾角的增大而增大,但是由于B型采用简化的线性模型,误差要大于A型、C型。由于标准中规定的主销后倾角检定的示值误差范围在±12°内应为±6′,其余范围内为±10′,在0~+18范围内精度为±6′,其余范围精度为±10′。显然,只有A型、C型对主销内倾角的检定结果能够满足标准要求。同时,对主销倾角的测量也存在零点误差。See Tables 7-9 for the verification results of the caster angle of the kingpin. See Tables 10-12 for the verification results of the kingpin inclination angle. It can be seen from the data that one of the inclination angle errors of Type A, Type B, and Type C among the three four-wheel aligners increases with the increase of the other kingpin inclination angle, but since Type B adopts a simplified linear model, The error is larger than Type A and Type C. Since the indication error range of the kingpin caster angle verification specified in the standard should be ±6′ within ±12°, and ±10′ within the rest range, the accuracy within the range of 0~+18 is ±6′, and the accuracy of the rest range is ±6′. ±10′. Obviously, only Type A and Type C can meet the standard requirements for the verification results of the kingpin inclination angle. At the same time, there is also a zero-point error in the measurement of the kingpin inclination.

表7四轮定位仪A前左轮主销后倾试验数据Table 7 Four-wheel aligner A front left wheel kingpin caster test data

Figure Y20072009385900161
Figure Y20072009385900161

表8四轮定位仪B前左轮主销后倾试验数据Table 8 Caster test data of front left wheel kingpin of four-wheel aligner B

Figure Y20072009385900162
Figure Y20072009385900162

表9四轮定位仪C前左轮主销后倾试验数据Table 9 Four-wheel aligner C front left wheel kingpin caster test data

Figure Y20072009385900163
Figure Y20072009385900163

表10四轮定位仪A前左轮主销内倾试验数据Table 10 Four-wheel aligner A front left wheel kingpin inclination test data

Figure Y20072009385900171
Figure Y20072009385900171

表11四轮定位仪B前左轮主销内倾试验数据Table 11 Test data of front left kingpin inclination of four-wheel aligner B

Figure Y20072009385900172
Figure Y20072009385900172

表12四轮定位仪C前左轮主销内倾试验数据Table 12 Four-wheel aligner C front left wheel kingpin inclination test data

Figure Y20072009385900173
Figure Y20072009385900173

Claims (3)

1.一种汽车纵横平面无关联调角型四轮定位仪的检定装置,其特征在于,所述的汽车纵横平面无关联调角型四轮定位仪的检定装置是由水平放置在地面上的前轴检验部分(1)和后轴检验部分(2)组成,前轴检验部分(1)和后轴检验部分(2)之间的平行距离为被检测汽车的轴距;1. A verification device of an independent angle-adjusting type four-wheel aligner in the vertical and horizontal planes of automobiles, characterized in that, the verification device of the non-associated angle-adjustment type four-wheel aligner in the vertical and horizontal planes of automobiles is placed horizontally on the ground The front axle inspection part (1) and the rear axle inspection part (2) are composed, and the parallel distance between the front axle inspection part (1) and the rear axle inspection part (2) is the wheelbase of the car to be tested; 所述的前轴检验部分(1)主要由前轮检验部分(3)、前台板(4)和机架(5)组成,机架(5)水平放置在地面上,前台板(4)安装在机架(5)的上面,两台前轮检验部分(3)对称的安装在前台板(4)两端的加工平面上,两台前轮检验部分(3)中的两个卡盘(17)的回转轴线要共线,两个卡盘(17)要指向外侧;The front axle inspection part (1) is mainly composed of the front wheel inspection part (3), the front panel (4) and the frame (5), the frame (5) is placed horizontally on the ground, and the front panel (4) is installed On the frame (5), two front wheel inspection parts (3) are symmetrically installed on the processing plane at both ends of the front panel (4), and the two chucks (17) in the two front wheel inspection parts (3) ) will be collinear, and the two chucks (17) will point to the outside; 所述的后轴检验部分(2)主要由机架(5)、上台板(6)、后轮检验部分(7)、推力角转轴(8)、下台板(9)与推力角检验部分(30)组成,下台板(9)安装在水平放置在地面上的机架(5)的上面,上台板(6)通过推力角转轴(8)动配合安装在下台板(9)的工作平面上,推力角检验部分(30)安装在上台板(6)的端部,一个后轮检验部分(7)的外侧,两台后轮检验部分(7)对称的安装在上台板(6)两端的加工平面上,两台后轮检验部分(7)中的两个卡盘(17)的回转轴线要共线,两个卡盘(17)要指向外侧。Described rear axle inspection part (2) is mainly made of frame (5), upper deck (6), rear wheel inspection part (7), thrust angle rotating shaft (8), lower deck (9) and thrust angle inspection part ( 30), the lower deck (9) is installed on the top of the frame (5) placed horizontally on the ground, and the upper deck (6) is installed on the working plane of the lower deck (9) through the dynamic fit of the thrust angle rotating shaft (8) , the thrust angle test part (30) is installed on the end of the upper plate (6), the outer side of a rear wheel test part (7), and the two rear wheel test parts (7) are symmetrically installed on the two ends of the upper plate (6) On the machining plane, the axes of revolution of the two chucks (17) in the two rear wheel inspection parts (7) will be collinear, and the two chucks (17) will point to the outside. 2.按照权利要求1所述的汽车纵横平面无关联调角型四轮定位仪的检定装置,其特征在于,所述的前轮检验部分(3)是由不等角位移传动机构,定位参数调整机构和机械接口及水平调整机构组成;2. according to the verification device of the automobile vertical and horizontal plane non-associated angle-adjusting type four-wheel aligner according to claim 1, it is characterized in that, the described front wheel inspection part (3) is by unequal angular displacement transmission mechanism, positioning parameters The adjustment mechanism is composed of mechanical interface and horizontal adjustment mechanism; 所述的不等角位移传动机构主要由水平回转台(12)、下转向叉(13)、十字轴(14)、上转向叉(15)、模拟主销(20)与调整垫(45)组成;The unequal angular displacement transmission mechanism is mainly composed of a horizontal turntable (12), a lower steering fork (13), a cross shaft (14), an upper steering fork (15), a simulated kingpin (20) and an adjustment pad (45) composition; 水平回转台(12)固定在前台板(4)两端的加工平面上,使其所带的蜗杆轴线垂直于前台板(4)的长边,调整垫(45)固定在水平回转台(12)的旋转台面上,下转向叉(13)固定在调整垫(45)上面,十字轴(14)将下转向叉(13)和上转向叉(15)转动连接,模拟主销(20)下端半球体的底部平面与上转向叉(15)固定连接,水平回转台(12)的回转轴线与模拟主销(20)的回转轴线应通过十字轴(14)的中心;The horizontal turntable (12) is fixed on the processing plane at both ends of the front panel (4), so that the axis of the worm is perpendicular to the long side of the front panel (4), and the adjustment pad (45) is fixed on the horizontal turntable (12). On the rotary table, the lower steering fork (13) is fixed on the adjustment pad (45), and the cross shaft (14) connects the lower steering fork (13) and the upper steering fork (15) in rotation, simulating the hemisphere at the lower end of the kingpin (20) The bottom plane of the body is fixedly connected with the upper steering fork (15), and the axis of rotation of the horizontal turntable (12) and the axis of rotation of the analog kingpin (20) should pass through the center of the cross shaft (14); 所述的定位参数调整机构主要由主销内倾角导轨(21)、主销内倾角分度头(22)、主销后倾角导轨(23)、主销后倾角分度头(24)、下导向块(42)与上导向块(43)组成;Described positioning parameter adjustment mechanism is mainly by kingpin inclination angle guide rail (21), kingpin inclination angle indexing head (22), kingpin caster angle guide rail (23), kingpin caster angle indexing head (24), lower Guide block (42) is formed with upper guide block (43); 主销内倾角分度头(22)与主销后倾角分度头(24)固定在前台板(4)两端的加工平面上,水平回转台(12)、主销内倾角分度头(22)与主销后倾角分度头(24)三条回转轴线为空间垂直相交于十字轴(14)的中心处,主销内倾角导轨(21)固定在主销内倾角分度头(22)的旋转台面上,主销后倾角导轨(23)固定在主销后倾角分度头(24)的旋转台面上,主销内倾角导轨(21)的弧形侧面与下导向块(42)另一端凹槽的侧壁是动配合接触连接,主销后倾角导轨(23)的弧形侧面与上导向块(43)另一端凹槽的侧壁动配合接触连接,主销内倾角导轨(21)的弧形面的曲率中心和主销后倾角导轨(23)的弧形面的曲率中心分别在主销后倾角分度头(24)与主销内倾角分度头(22)回转轴线上;The kingpin inclination indexing head (22) and the kingpin caster angle indexing head (24) are fixed on the processing plane at both ends of the front panel (4), and the horizontal rotary table (12), kingpin inclination indexing head (22 ) and the three rotation axes of the kingpin caster angle indexing head (24) are vertically intersected at the center of the cross axis (14), and the kingpin inclination angle guide rail (21) is fixed on the center of the kingpin inclination angle indexing head (22). On the rotary table, the kingpin caster guide rail (23) is fixed on the rotary table of the kingpin caster angle indexing head (24), and the arc side of the kingpin caster angle guide rail (21) is connected with the other end of the lower guide block (42). The side wall of the groove is a moving fit contact connection, the arc side of the kingpin caster angle guide rail (23) and the side wall of the other end groove of the upper guide block (43) are moving fit contact connection, the kingpin inclination angle guide rail (21) The center of curvature of the arc surface and the center of curvature of the arc surface of the kingpin caster angle guide rail (23) are respectively on the axis of rotation of the kingpin caster angle indexing head (24) and the kingpin inclination angle indexing head (22); 所述的机械接口及水平调整机构主要由V型块(16)、卡盘(17)、卡盘轴(18)、球面导轨(19)、V型块导轨(33)、球面夹紧手柄(34)、球面压盘(35)、夹紧座(39)、下导向块(42)、上导向块(43)与卡盘靠背(44)组成;Described mechanical interface and level adjustment mechanism are mainly composed of V-shaped block (16), chuck (17), chuck shaft (18), spherical guide rail (19), V-shaped block guide rail (33), spherical surface clamping handle ( 34), spherical pressure plate (35), clamping seat (39), lower guide block (42), upper guide block (43) and chuck backrest (44); 通过球面导轨(19)上的圆孔将球面导轨(19)套装在模拟主销(20)下端的球形体上,球面导轨(19)内球面与模拟主销(20)下端的球面动配合接触连接,再将球面压盘(35)、球面夹紧手柄(34)依次套装在模拟主销(20)上,球面导轨(19)的外球面和球面压盘(35)内壁之间、球面压盘(35)外壁与球面夹紧手柄(34)之间是面接触滑动连接,模拟主销(20)上端依次装入下导向块(42)与上导向块(43)一端的通孔内,V型块(16)可滑动的安装在V型块导轨(33)的滑道上,V型块导轨(33)固定在前台板(4)两端的加工平面靠近端部一侧,卡盘(17)固联在卡盘靠背(44)上,卡盘靠背(44)动配合的套装在卡盘轴(18)一端上,卡盘轴(18)另一端固定插入球面导轨(19)外球面一侧联接臂的孔中,控制卡盘(17)能否旋转的夹紧座(39)固定在球面导轨(19)外球面一侧的联接臂上,卡盘(17)的回转轴线应通过球面导轨(19)的球心,球面导轨(19)的球心应与十字轴(14)的中心重合。Through the round hole on the spherical guide rail (19), the spherical guide rail (19) is set on the spherical body at the lower end of the simulated kingpin (20), and the inner spherical surface of the spherical guide rail (19) is in dynamic fit contact with the spherical surface at the lower end of the simulated kingpin (20). Then the spherical pressure plate (35) and the spherical clamping handle (34) are sequentially set on the simulated kingpin (20), between the outer spherical surface of the spherical guide rail (19) and the inner wall of the spherical pressure plate (35), the spherical pressure The outer wall of the disk (35) and the spherical surface clamping handle (34) are connected by surface contact and sliding, and the upper end of the simulated kingpin (20) is sequentially loaded into the through hole at one end of the lower guide block (42) and the upper guide block (43). The V-shaped block (16) is slidably installed on the slideway of the V-shaped block guide rail (33), and the V-shaped block guide rail (33) is fixed on the processing plane at the two ends of the front panel (4) near the end side, and the chuck (17 ) is fixedly connected on the chuck backrest (44), and the chuck backrest (44) is movably fitted on one end of the chuck shaft (18), and the other end of the chuck shaft (18) is fixedly inserted into the outer spherical surface of the spherical guide rail (19). In the hole of the side connecting arm, the clamping seat (39) that controls whether the chuck (17) can rotate is fixed on the connecting arm on the outer spherical side of the spherical guide rail (19), and the rotation axis of the chuck (17) should pass through the spherical surface. The center of sphere of guide rail (19), the center of sphere of spherical guide rail (19) should coincide with the center of cross shaft (14). 3.按照权利要求1或2所述的汽车纵横平面无关联调角型四轮定位仪的检定装置,其特征在于,所述的后轮检验部分(7)主要由水平回转台(12)、卡盘(17)、固定支架(25)、转动支架(26)、车轮外倾定标(27)、车轮外倾游标(28)、夹紧座(39)、卡盘靠背(44)、车轮外倾转轴(47)与车轮外倾调整螺杆(48)组成;3. according to the verification device of the automobile vertical and horizontal plane non-associated angle-adjusting type four-wheel aligner according to claim 1 or 2, it is characterized in that, the described rear wheel inspection part (7) is mainly composed of a horizontal turntable (12), Chuck (17), fixed bracket (25), rotating bracket (26), wheel camber calibration (27), wheel camber vernier (28), clamping seat (39), chuck backrest (44), wheel The camber rotating shaft (47) is composed of the wheel camber adjusting screw rod (48); 水平回转台(12)固定在上台板(6)两端的加工平面上,使其所带的蜗杆轴线垂直于上台板(6)的长边,固定支架(25)底端固定在水平回转台(12)的旋转台面上,车轮外倾定标(27)固定在固定支架(25)顶端弧面上,转动支架(26)通过车轮外倾转轴(47)动配合连接在固定支架(25)上,车轮外倾游标(28)固定在转动支架(26))顶端弧面上,卡盘(17)固定在卡盘靠背(44)上,卡盘靠背(44)动配合套装在卡盘轴(18)的一端上,卡盘轴(18)的另一端固定插入转动支架(26)摆臂的孔内,夹紧座(39)固定在转动支架(26)的摆臂上,车轮外倾锁紧旋钮(46)的螺杆上套装一个圆套筒,螺杆的端部与转动支架(26)的摆臂是螺纹连接,圆套筒处于固定支架(25)支臂上加工的长条弧形通透滑槽里,圆套筒的上端与旋入长条弧形通透滑槽里的车轮外倾调整螺杆(48)的下端为动配合连接;The horizontal turntable (12) is fixed on the processing plane at the two ends of the top plate (6), so that the worm axis of the belt is perpendicular to the long side of the top plate (6), and the bottom end of the fixed support (25) is fixed on the horizontal turntable ( 12) on the rotating platform, the wheel camber calibration (27) is fixed on the top arc surface of the fixed bracket (25), and the rotating bracket (26) is dynamically connected to the fixed bracket (25) through the wheel camber shaft (47). , the camber vernier (28) of the wheel is fixed on the arc surface at the top of the rotating bracket (26), the chuck (17) is fixed on the chuck backrest (44), and the chuck backrest (44) is dynamically fitted on the chuck shaft ( 18), the other end of the chuck shaft (18) is fixedly inserted into the hole of the swing arm of the swivel bracket (26), the clamping seat (39) is fixed on the swing arm of the swivel bracket (26), and the wheel camber lock A round sleeve is set on the screw rod of the tight knob (46), and the end of the screw rod is threadedly connected with the swing arm of the rotating bracket (26), and the round sleeve is in the elongated arc-shaped channel processed on the support arm of the fixed bracket (25). In the see-through chute, the upper end of the circular sleeve is connected with the lower end of the wheel camber adjusting screw (48) screwed into the elongated arc-shaped see-through chute for dynamic fit; 所述的推力角检验部分(30)主要由推力角定标(10)、推力角游标(11)、推力角锁紧手柄(31)、推力角手轮(32)、丝杠(49)、丝杠螺母(50)与丝杠支架(51)组成;Described thrust angle inspection part (30) is mainly by thrust angle calibration (10), thrust angle vernier (11), thrust angle locking handle (31), thrust angle handwheel (32), leading screw (49), Leading screw nut (50) and leading screw support (51) are formed; 锁紧上下台板的推力角锁紧手柄(31)穿过上台板(6)上加工的长条弧形通透滑槽与下台板(9)螺纹连接,丝杠螺母(50)动配合安装在上台板(6)的端部,其与推力角锁紧手柄(31)成斜直线布置,丝杠(49)的一端装入丝杠螺母(50)之中,丝杠(49)的另一端装有一个支架(51)和一个推力角手轮(32),支架一端上的通孔和丝杠(49)动配合套装连接,支架(51)的另一端固定在下台板(9)上,推力角定标(10)安装在下台板(9)的端面上,推力角游标(11)安装在推力角定标(10)上面的上台板(6)的端面上。The thrust angle locking handle (31) that locks the upper and lower decks passes through the long arc-shaped transparent chute processed on the upper deck (6) and is threadedly connected with the lower deck (9), and the lead screw nut (50) is installed in a dynamic fit At the end of the upper plate (6), it is arranged obliquely and straightly with the thrust angle locking handle (31), and one end of the lead screw (49) is put into the lead screw nut (50), and the other end of the lead screw (49) One end is equipped with a bracket (51) and a thrust angle handwheel (32), the through hole on one end of the bracket is connected with the lead screw (49) with a moving fit, and the other end of the bracket (51) is fixed on the bottom plate (9) , the thrust angle calibration (10) is installed on the end face of the lower deck (9), and the thrust angle vernier (11) is installed on the end face of the upper deck (6) above the thrust angle calibration (10).
CNU2007200938597U 2007-06-07 2007-06-07 Verification device for four-wheel aligner with uncorrelated angle adjustment in vertical and horizontal planes of automobiles Expired - Lifetime CN201060107Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112557062A (en) * 2020-11-27 2021-03-26 深圳市道通科技股份有限公司 Calibration frame and calibration equipment
CN114872793A (en) * 2022-03-28 2022-08-09 蔚来汽车科技(安徽)有限公司 Suspension four-wheel positioning and adjusting mechanism
CN116336967A (en) * 2021-12-24 2023-06-27 沃尔沃汽车公司 Rolling master with king pin and steering for calibrating a wheel positioning station

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112557062A (en) * 2020-11-27 2021-03-26 深圳市道通科技股份有限公司 Calibration frame and calibration equipment
CN116336967A (en) * 2021-12-24 2023-06-27 沃尔沃汽车公司 Rolling master with king pin and steering for calibrating a wheel positioning station
CN114872793A (en) * 2022-03-28 2022-08-09 蔚来汽车科技(安徽)有限公司 Suspension four-wheel positioning and adjusting mechanism

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