CN201058494Y - Welding equipment for vehicle door inner plaque - Google Patents
Welding equipment for vehicle door inner plaque Download PDFInfo
- Publication number
- CN201058494Y CN201058494Y CNU200720095748XU CN200720095748U CN201058494Y CN 201058494 Y CN201058494 Y CN 201058494Y CN U200720095748X U CNU200720095748X U CN U200720095748XU CN 200720095748 U CN200720095748 U CN 200720095748U CN 201058494 Y CN201058494 Y CN 201058494Y
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- welding
- robot
- gun head
- welding gun
- shaped connector
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Abstract
The utility model discloses an automotive door interior trimming panel welding equipment, which comprises a fully closed operating space and a control system used for controlling the movement of a robot and a welding gun head, the two sides in the operating space are respectively provided with a welding clamping fixture; the robot is arranged between the two welding clamping fixtures; a safety guard fence that can move up and down is disposed between the two welding clamping fixtures and the robot, respectively; an L-shaped connecting piece is connected on the supporting arm of the robot; the upper part of the L-shaped connecting piece is provided with an ultrasonic transducer; and the lower part of the L-shaped connecting piece is equipped with the welding gun head. The automotive door interior trimming panel welding equipment of the utility model can be welded at any angle; in addition, the utility model is provided with a plurality of safety protection devices of a safety grating, a safety curtain and a safety guard fence, therefore, the equipment has higher safety ratings.
Description
Technical field
The utility model relates to field of automobile, particularly relates to a kind of arrangements for automotive doors trim panel welding equipment.
Background technology
The arrangements for automotive doors trim panel is made up of four door-plates in front and back, and each door-plate all is to be formed by four, five articles injection-moulded weldings, these several mouldings need be stitched together during welding, and then weld, and assembles after the welding again.Manual ultrasonic welding process is adopted in the welding of at present domestic arrangements for automotive doors trim panel basically, and the production efficiency of this welding procedure is low, and artificial uncertain factor is more, quality be difficult to guarantee and security lower.
External arrangements for automotive doors trim panel welding equipment generally adopts the automated ultrasonic solder technology, that is: mold is realized clamping automatically, uses three-dimensional machinery hand to carry out the auto-ultrasonic welding.The efficient height of this welding equipment, quality guarantee ability height, face of weld quality are good, but because manipulator has only the coordinate motion of X, Y, three directions of Z, can not weld at any angle so can only carry out the welding of vertical direction.
Because the distributing position of the pad of arrangements for automotive doors trim panel is different, angle is different, be three-dimensional spatial arrangement, and along with improving constantly that car mass is required, presentation quality to welding position, weld seam and the face of weld of arrangements for automotive doors trim panel has all proposed very high requirement, and domestic and external existing device for ultrasonic welding all can not satisfy this requirement well.
Summary of the invention
In order to solve above-mentioned problems of the prior art, the purpose of this utility model is to provide a kind of and can carries out arbitrarily angled welding and have the more arrangements for automotive doors trim panel equipment of high efficiency and security.
The purpose of this utility model is achieved through the following technical solutions:
A kind of arrangements for automotive doors trim panel welding equipment comprises: the operating space of complete closed and the control system that is used to control robot and welding gun head action, and inner both sides are respectively arranged with welding positioner in the operating space; Centre at two welding positioners is provided with robot; Between two welding positioners and robot, be respectively arranged with safety guide rail movable up and down; On the robot support arm, be connected with L shaped connector; Top at L shaped connector is provided with ultrasonic transducer; Bottom at L shaped connector is provided with welding gun head.
Above-mentioned ultrasonic transducer is connected by screw with L shaped connector, and welding gun head is connected by studs with described ultrasonic transducer, and ultrasonic transducer and welding gun head are close together.
Above-mentioned L shaped connector is provided with a plurality of screws, is formed with identical screw in the corresponding position of robot arm, and L shaped connector is connected on the robot arm by screw.
Above-mentioned welding gun head is a hollow-core construction, is formed with the compressed air inlet on the top of welding gun head, is evenly distributed with a plurality of apertures at the end of welding gun head.
Front end at above-mentioned welding gun head is equipped with protective sleeve, and protective sleeve is made by high temperature resistant silicon plexiglas fiber.
Between above-mentioned welding positioner and operating personnel, be provided with the protection of transparent security protection door curtain and grating.
Arrangements for automotive doors trim panel welding equipment of the present utility model is compared with external like product, can weld at any angle and possess manually and automatic two kinds of operator schemes; In addition, owing to be provided with maltilevel security protective devices such as safe grating, safe door curtain and safety guide rail, thereby have higher security.
Description of drawings
Fig. 1 is the stereogram of arrangements for automotive doors trim panel welding equipment of the present utility model;
Fig. 2 is the front view of arrangements for automotive doors trim panel welding equipment of the present utility model;
Fig. 3 is the syndeton schematic diagram of welding gun head and robot in the arrangements for automotive doors trim panel welding equipment of the present utility model;
Fig. 4 is the right view of the syndeton among Fig. 3;
Fig. 5 is the stereogram of the welding gun head among Fig. 3;
Fig. 6 is the structural representation of the welding gun head among Fig. 3.
Wherein:
1. robot 2. welding gun heads
3. welding positioner 4. safe gratings
5. safe door curtain 6. safety guide rails
7. switch board 8. guidance panels
9. operating space 10.L shape connector
12. apertures 11. enter the mouth
13. ultrasonic transducer 14. screws
15. clamping device
The specific embodiment
Below in conjunction with accompanying drawing arrangements for automotive doors trim panel welding equipment of the present utility model is elaborated.
Referring to Fig. 1 and Fig. 2, arrangements for automotive doors trim panel welding equipment of the present utility model comprises: the operating space 10 of complete closed; 3, two welding positioners 3 of welding positioner that are separately positioned on 10 both sides, operating space are respectively former and later two vehicle door interior trim panels of car door one side; Be arranged on the robot 1 of two welding positioners, 3 centres, cross-operation can be taken turns to satisfy the requirement of productive temp by robot 1.Robot is to carry out under the complete closed state during 1 work; between two welding positioners 3 and robot 1, be provided with safety guide rail 6 movable up and down; be provided with transparent security protection door curtain 5 and safe grating 4 between operating personnel and the welding positioner 3, so that protect operator and maintenance personal's personal safety to greatest extent.
In addition, on the support arm of robot 1, be fixed with ultrasonic bonding rifle head 2, welding gun head 2 is driven and is controlled by the control line of switch board 7 by robot 1, initial sum final position, weld interval and the parameters such as speed, cool time of each pad all can be input in the computer of welding control system in advance by operating personnel, by robot 1 hand torch each pad that is distributed on the arrangements for automotive doors trim panel are welded then.Robot 1 can control ultrasonic wave and send out the signal that shakes, and does not send out abnormal welding phenomenon such as shake in case ultrasonic wave occurs, and robot can stop action automatically.Owing to adopt robot to operate, therefore can eliminate artificial uncertain factor to greatest extent.
In the present embodiment, employed robot 1 adopts the Mo Tuoman MOTOMAN-H20 with vertical multi-joint and 6 frees degree of Shoudu Iron and Steel Co; Ultrasonic bonding rifle head 2 is selected the product of Suzhou Xin Bao company for use.
With shown in Figure 4, welding gun head 2 is installed in the bottom of L shaped connector 10 as shown in Figure 3, on the top of L shaped connector ultrasonic transducer 13 is installed, and ultrasonic transducer 13 can be converted to ultrasonic wave to electric energy.Ultrasonic transducer 13 is connected with screw with L shaped connector, and studs of welding gun head 2 and transducer 13 usefulness is connected, and makes these two parts to be adjacent to.
As shown in Figure 4, the L shaped part that connects is provided with a plurality of screws 14, also is provided with identical screw (not shown) in the corresponding position of robot 1 arm, L shaped connector can be installed on the robot arm by screw.
As shown in Figure 5 and Figure 6, that welding gun head 2 has adopted is hollow, the structure of terminal a plurality of apertures 12 that evenly distribute, and at front end the protective sleeve (not shown) is installed.Be formed with inlet 11 in the upper end of the hollow pipe of welding gun head 2.Compressed air line is connected with the rifle head by inlet 11, thereby it is interior and be blown out to the face of weld of automobile door trim from a plurality of apertures 12 of its front end to make compressed air enter into the rifle head, and Butt welding gun and solder joint are lowered the temperature on every side.
The rifle head material is a titanium alloy; The material of protective sleeve is a high temperature resistant silicon plexiglas fiber, protective sleeve can play to rifle head and solder joint ventilate, effect such as heat radiation, cooling, insulation and protection.When beginning to weld, breather pipe begins to lower the temperature around welding gun is blown into compressed air Butt welding gun and solder joint, avoids occurring defectives such as wire drawing when welding, thereby can improve welding quality.
The clamping device 15 that is positioned at the welding positioner top has adopted the frame structure of T type slot type, and hold-down head is installed in the T type groove, can carry out the adjustment of certain limit to it at three-dimensional, so that realize to greatest extent compressing a little in the adjustment of carrying out in a big way.
Operating process to arrangements for automotive doors trim panel welding equipment of the present utility model is elaborated below.
When starting working, earlier parts are contained on the welding positioner of a side by operating personnel, auto-start button on the push panel then, at this moment after safe door curtain 5 descends automatically, after welding positioner 3 was finished a series of actions such as clamping, locking, lifting automatically, the safety guide rail 6 of welding positioner one side began to fall.Robot 1 begins to weld under the control of switch board 7 then, at this moment operating personnel can be contained in parts on the welding positioner of opposite side, corresponding auto-start button on the push panel 8, after safe door curtain descended automatically, welding positioner 3 was finished a series of actions such as clamping, locking, lifting automatically.Get back to origin position earlier finish the weld task of a side when robot 1 after, at this moment, the safety guide rail 6 of opposite side begins to rise, and robot changes the operation to another mold automatically over to.And fall at the safety guide rail 6 of a side of having welded, welding positioner 3 is opened automatically, and safe door curtain 5 rises, and after operating personnel take out goods, parts is contained on the mold again.So move in circles, carry out continued operation.The target of can reduce operating personnel like this, realize cutting payroll to improve efficiency to greatest extent.
Arrangements for automotive doors trim panel welding equipment of the present invention has manually and automatic two kinds of operator schemes, to adapt to different demands.Guidance panel 8 is provided with manually, automatic change-over, in case robot breaks down and can not repair the time, operating personnel can be converted to manual mode with action button, manually weld with the hand-held welding gun then at once.In addition, also be provided with maltilevel security protective devices such as safe grating, safe door curtain and safety guide rail, make equipment more safe and reliable when operation.
Claims (6)
1. arrangements for automotive doors trim panel welding equipment comprises: the operating space of complete closed and the control system that is used to control robot and welding gun head action, and it is characterized in that: inner both sides are respectively arranged with welding positioner in the operating space; Centre at two welding positioners is provided with robot; Between two welding positioners and robot, be respectively arranged with safety guide rail movable up and down; On the robot support arm, be connected with L shaped connector; Top at L shaped connector is provided with ultrasonic transducer; Bottom at L shaped connector is provided with welding gun head.
2. welding equipment according to claim 1, it is characterized in that: described ultrasonic transducer is connected by screw with L shaped connector, welding gun head is connected by studs with described ultrasonic transducer, and ultrasonic transducer and welding gun head are close together.
3. welding equipment according to claim 2 is characterized in that: described L shaped connector is provided with a plurality of screws, is formed with identical screw in the corresponding position of robot arm, and L shaped connector is connected on the robot arm by screw.
4. welding equipment according to claim 3 is characterized in that: described welding gun head is a hollow-core construction, is formed with the compressed air inlet on the top of welding gun head, is evenly distributed with a plurality of apertures at the end of welding gun head.
5. according to each the described welding equipment in the claim 1～4, it is characterized in that: the front end at described welding gun head is equipped with protective sleeve, and protective sleeve is made by high temperature resistant silicon plexiglas fiber.
6. welding equipment according to claim 5 is characterized in that: be provided with the protection of transparent security protection door curtain and grating between described welding positioner and operating personnel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720095748XU CN201058494Y (en) | 2007-04-11 | 2007-04-11 | Welding equipment for vehicle door inner plaque |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720095748XU CN201058494Y (en) | 2007-04-11 | 2007-04-11 | Welding equipment for vehicle door inner plaque |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201058494Y true CN201058494Y (en) | 2008-05-14 |
Family
ID=39406949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200720095748XU Expired - Fee Related CN201058494Y (en) | 2007-04-11 | 2007-04-11 | Welding equipment for vehicle door inner plaque |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201058494Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367471B (en) * | 2008-07-11 | 2011-09-21 | 奇瑞汽车股份有限公司 | Carryover apparatus |
| CN102700136A (en) * | 2012-06-05 | 2012-10-03 | 无锡吉兴汽车声学部件科技有限公司 | Robot automatic ultrasonic wave riveting device for automobile spare tire cover plate padded cotton accessory |
| CN103157997A (en) * | 2011-12-08 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | System used for manufacturing clamp |
| CN103157923A (en) * | 2011-12-09 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | Welding protecting device of pipe fitting clamp |
| CN103165737A (en) * | 2011-12-13 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | Solar cell frame dismantling system |
| CN103817396A (en) * | 2013-11-19 | 2014-05-28 | 芜湖普威技研有限公司 | Robot welding production line and utilization method thereof |
| CN103817473A (en) * | 2013-12-31 | 2014-05-28 | 上海通领汽车饰件有限公司 | Interior parts welding device |
| CN104029383A (en) * | 2014-05-30 | 2014-09-10 | 惠州市进科机械有限公司 | Full-automatic revolving welder for instrument panel door planks |
| CN106112680A (en) * | 2016-07-25 | 2016-11-16 | 杭州蕙勒智能科技有限公司 | A kind of Digit Control Machine Tool automatic production line with safety door system |
| CN108724737A (en) * | 2018-07-06 | 2018-11-02 | 宁波拓普集团股份有限公司 | Automotive trim panel plastic buckle welding tooling |
-
2007
- 2007-04-11 CN CNU200720095748XU patent/CN201058494Y/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367471B (en) * | 2008-07-11 | 2011-09-21 | 奇瑞汽车股份有限公司 | Carryover apparatus |
| CN103157997A (en) * | 2011-12-08 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | System used for manufacturing clamp |
| CN103157923A (en) * | 2011-12-09 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | Welding protecting device of pipe fitting clamp |
| CN103165737A (en) * | 2011-12-13 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | Solar cell frame dismantling system |
| CN102700136A (en) * | 2012-06-05 | 2012-10-03 | 无锡吉兴汽车声学部件科技有限公司 | Robot automatic ultrasonic wave riveting device for automobile spare tire cover plate padded cotton accessory |
| CN103817396A (en) * | 2013-11-19 | 2014-05-28 | 芜湖普威技研有限公司 | Robot welding production line and utilization method thereof |
| CN103817473A (en) * | 2013-12-31 | 2014-05-28 | 上海通领汽车饰件有限公司 | Interior parts welding device |
| CN103817473B (en) * | 2013-12-31 | 2017-01-18 | 上海通领汽车科技股份有限公司 | Interior parts welding device |
| CN104029383A (en) * | 2014-05-30 | 2014-09-10 | 惠州市进科机械有限公司 | Full-automatic revolving welder for instrument panel door planks |
| CN104029383B (en) * | 2014-05-30 | 2016-08-17 | 惠州市进科机械有限公司 | A kind of instrument board door-plate full automatic rotary type bonding machine |
| CN106112680A (en) * | 2016-07-25 | 2016-11-16 | 杭州蕙勒智能科技有限公司 | A kind of Digit Control Machine Tool automatic production line with safety door system |
| CN106112680B (en) * | 2016-07-25 | 2019-01-18 | 杭州蕙勒智能科技有限公司 | A kind of numerically-controlled machine tool automatic production line with safety door system |
| CN108724737A (en) * | 2018-07-06 | 2018-11-02 | 宁波拓普集团股份有限公司 | Automotive trim panel plastic buckle welding tooling |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080514 Termination date: 20160411 |