CN201053681Y - Centralized compact waste incineration pretreatment system - Google Patents
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- CN201053681Y CN201053681Y CNU2007201492579U CN200720149257U CN201053681Y CN 201053681 Y CN201053681 Y CN 201053681Y CN U2007201492579 U CNU2007201492579 U CN U2007201492579U CN 200720149257 U CN200720149257 U CN 200720149257U CN 201053681 Y CN201053681 Y CN 201053681Y
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Abstract
本实用新型集中紧凑型垃圾焚烧预处理系统,包含卸车平台、垃圾预处理装置、垃圾抓吊及垃圾仓,其重点在于:集中紧凑式,该垃圾预处理装置设于卸车平台之下,该垃圾预处理装置设受料漏斗,该受料漏斗设于垃圾仓,垃圾进料位置在垃圾仓内,处理后的垃圾返回垃圾仓。垃圾预处理装置包含板式给料机、第一带式输送机、垃圾强力破碎机、第二带式输送机;该受料漏斗连接板式给料机,该板式给料机连接第一带式输送机,该第一带式输送机连接垃圾强力破碎机入料口;该垃圾强力破碎机的出料口连接第二带式输送机,该第二带式输送机另端连接垃圾仓。采用上述结构,可以得到一种可以克服于独立厂房设置预处理系统的缺点,提供良好的操作环境,运行稳定且具有操作灵活性的集中紧凑型垃圾焚烧预处理系统。
The centralized and compact garbage incineration pretreatment system of the utility model includes a truck unloading platform, a garbage pretreatment device, a garbage grab crane and a garbage bin. The pretreatment device is provided with a material receiving hopper, and the material receiving hopper is arranged in the garbage bin, and the garbage feeding position is in the garbage bin, and the processed garbage is returned to the garbage bin. The garbage pretreatment device includes an apron feeder, a first belt conveyor, a garbage crusher, and a second belt conveyor; the receiving funnel is connected to the apron feeder, and the apron feeder is connected to the first belt conveyor machine, the first belt conveyor is connected to the inlet of the powerful garbage crusher; the outlet of the powerful garbage crusher is connected to the second belt conveyor, and the other end of the second belt conveyor is connected to the garbage bin. With the above structure, a centralized and compact waste incineration pretreatment system can be obtained that can overcome the disadvantages of setting up a pretreatment system in an independent factory building, provide a good operating environment, run stably, and have operational flexibility.
Description
技术领域 technical field
本实用新型涉及垃圾的预处理,特别是一种应用于流化床炉焚烧垃圾的集中紧凑型垃圾焚烧预处理系统。The utility model relates to the pretreatment of garbage, in particular to a centralized and compact garbage incineration pretreatment system for incinerating garbage in a fluidized bed furnace.
背景技术 Background technique
随着我国经济的发展和城市化的加快,城市生活垃圾人均产生量逐步增加,垃圾热值逐年提高,越来越多的城市采用焚烧工艺处理垃圾,以节约土地和回收能源,实现垃圾处理无害化、减量化和资源化。With the development of our country's economy and the acceleration of urbanization, the per capita output of urban domestic waste is gradually increasing, and the calorific value of waste is increasing year by year. More and more cities use incineration to treat waste in order to save land and recycle energy, and realize waste disposal. harm, reduction and resource utilization.
焚烧垃圾的炉型主要有炉排炉和流化床炉,流化床炉焚烧垃圾工艺由于投资省、国产化率高、运行费低而占有相当大的比例,目前我国已投产或在建的项目已超过30个。和炉排炉相比,从运行工况来看,流化床炉焚烧垃圾年运行率相对较低,原因是流化床炉适合焚烧较小块度的物料,而我国城市生活垃圾普遍没有分类,进厂的垃圾成分十分复杂,尺寸、形状不一,很容易造成炉前给料系统的堵塞,另外垃圾中的金属也会破坏流化工况,迫使停炉。因此,流化床炉焚烧垃圾的关键在于给料是否顺畅,铁磁性物质能否去除。The types of furnaces for incinerating waste mainly include grate furnaces and fluidized bed furnaces. The process of incinerating waste in fluidized bed furnaces occupies a considerable proportion due to low investment, high localization rate, and low operating costs. At present, my country has put into production or is under construction There are more than 30 projects. Compared with the grate furnace, from the perspective of operating conditions, the annual operation rate of fluidized bed furnace incineration of waste is relatively low. The reason is that fluidized bed furnace is suitable for incineration of materials with smaller pieces, and domestic waste in my country is generally not classified. , The composition of the garbage entering the factory is very complex, with different sizes and shapes, which can easily cause blockage of the feeding system in front of the furnace. In addition, the metal in the garbage will also destroy the fluidization condition and force the furnace to stop. Therefore, the key to incinerating waste in a fluidized bed furnace is whether the feeding is smooth and whether the ferromagnetic substances can be removed.
流化床炉焚烧垃圾的入炉方式有两种:一种是不进行预处理,直接入炉;另一种是设置预处理系统,垃圾经预处理后进炉。There are two ways to feed waste into the furnace for incineration in fluidized bed furnaces: one is to directly enter the furnace without pretreatment; the other is to set up a pretreatment system, and the waste is pretreated before entering the furnace.
直接入炉的方式是垃圾卸入垃圾仓,抓斗吊车从垃圾仓抓取垃圾,放入炉前给料系统,由炉前输送设备送入焚烧炉内。由于垃圾成分复杂,垃圾经过输送设备时很容易造成输送设备的堵塞、缠绕,铁磁性物质未能去除,设备故障率高,停炉几率大,运行条件恶劣。The way of directly entering the furnace is that the garbage is unloaded into the garbage bin, and the grab crane grabs the garbage from the garbage bin, puts it into the feeding system in front of the furnace, and sends it into the incinerator by the conveying equipment in front of the furnace. Due to the complex composition of the garbage, when the garbage passes through the conveying equipment, it is easy to cause blockage and entanglement of the conveying equipment, the ferromagnetic substances cannot be removed, the equipment failure rate is high, the probability of furnace shutdown is high, and the operating conditions are poor.
如图6所示,垃圾经预处理后进炉的方式通常使用的方式是单独设置垃圾预处理装置2,进厂的垃圾车将垃圾倒入垃圾预处理装置2的进料斗,经垃圾预处理装置2(皮带给料机或链板输送设备、经筛分或破碎后,由皮带输送机输送)进垃圾仓(另一厂房),然后由垃圾仓3内的抓吊4抓送到炉前给料料斗。As shown in Figure 6, the way in which garbage is pretreated into the furnace is generally used to set up a
而单独设置预处理系统方式存在的缺点主要有:The disadvantages of setting up the preprocessing system separately mainly include:
(1)灵活性差,全部垃圾必须通过预处理间,预处理间同垃圾仓之间通过运输机械(如皮带机)联系。预处理系统故障检修必将影响垃圾焚烧系统的运行。(1) The flexibility is poor. All the garbage must pass through the pretreatment room, and the pretreatment room and the garbage bin are connected by transport machinery (such as a belt conveyor). Troubleshooting of the pretreatment system will definitely affect the operation of the waste incineration system.
(2)需设专门的供料设备。因为垃圾车到厂时间比较集中,要求较多的卸料点,单独设置的预处理系统卸料点难以满足要求,卸在地面的垃圾需用专门的设备加入预处理系统的进料斗,通常采用的设备是铲车。(2) Special feeding equipment is required. Because the garbage trucks arrive at the factory in a relatively concentrated time, more unloading points are required, and the unloading points of the pretreatment system that are set alone cannot meet the requirements. The garbage unloaded on the ground needs to be added to the feed hopper of the pretreatment system with special equipment. Usually The equipment used is a forklift.
(3)单独建预处理厂房,占地面积大,投资费用高。(3) Building a pretreatment plant separately requires a large area and high investment costs.
实用新型内容Utility model content
本实用新型集中紧凑型垃圾焚烧预处理系统的目的在于提供一种可以克服独立设置预处理系统的缺点,提供良好的操作环境,并且运行稳定且具有灵活性的预处理系统。The purpose of the utility model is to provide a centralized and compact garbage incineration pretreatment system to provide a pretreatment system that can overcome the shortcomings of an independent pretreatment system, provide a good operating environment, and run stably and has flexibility.
本实用新型集中紧凑型垃圾焚烧预处理系统所采用的技术方案为:The technical scheme adopted by the utility model centralized and compact garbage incineration pretreatment system is as follows:
一种集中紧凑型垃圾焚烧预处理系统,包含卸车平台、垃圾预处理装置、垃圾抓吊及垃圾仓,其重点在于:该垃圾预处理装置设于卸车平台之下,该垃圾预处理装置设有受料漏斗,该受料漏斗设于垃圾仓内。垃圾进料位置在垃圾仓内,处理后的垃圾返回垃圾仓。A centralized and compact garbage incineration pretreatment system, including a truck unloading platform, a garbage pretreatment device, a garbage grab crane and a garbage bin. The material receiving funnel is arranged in the garbage bin. The garbage feeding position is in the garbage bin, and the treated garbage is returned to the garbage bin.
垃圾预处理装置更包含有板式给料机、第一带式输送机、垃圾强力破碎机、第二带式输送机;其中,该受料漏斗连接板式给料机,该板式给料机连接第一带式输送机,该第一带式输送机连接垃圾强力破碎机入料口;该垃圾强力破碎机的出料口连接第二带式输送机,该第二带式输送机另端连接垃圾仓。The garbage pretreatment device further includes an apron feeder, a first belt conveyor, a garbage powerful crusher, and a second belt conveyor; wherein, the receiving funnel is connected to the apron feeder, and the apron feeder is connected to the second apron feeder. A belt conveyor, the first belt conveyor is connected to the inlet of the powerful garbage crusher; the outlet of the powerful garbage crusher is connected to the second belt conveyor, and the other end of the second belt conveyor is connected to the garbage warehouse.
该垃圾预处理装置更包含有第一强磁除铁器、第二强磁除铁器及第三带式输送机;其中,第一强磁除铁器设于垃圾强力破碎机的入料口前,该第二带式输送机与垃圾仓间设有第三带式输送机,该第二强磁除铁机设于第二带式输送机与第三带式输送机的连接处。The garbage pretreatment device further includes a first strong magnetic iron remover, a second strong magnetic iron remover and a third belt conveyor; wherein, the first strong magnetic iron remover is arranged in front of the feeding port of the garbage powerful crusher, the A third belt conveyor is provided between the second belt conveyor and the garbage bin, and the second strong magnetic iron remover is located at the junction of the second belt conveyor and the third belt conveyor.
在受料漏斗内设有破搭桥装置。There is a bridge breaking device in the receiving funnel.
该集中紧凑型垃圾焚烧预处理系统为密封结构,并设有送风及排风装置。The centralized and compact waste incineration pretreatment system has a sealed structure and is equipped with air supply and exhaust devices.
该板式给料机头部设有用于保持输送物料均匀的均匀拨料装置。The head of the apron feeder is equipped with a uniform feeding device for keeping the conveyed material uniform.
在垃圾强力破碎机前设有破袋筛分机或人工筛选平台。There is a broken bag screening machine or manual screening platform in front of the powerful garbage crusher.
本实用新型集中紧凑型垃圾焚烧预处理系统的有益效果为:The beneficial effects of the utility model centralized and compact garbage incineration pretreatment system are as follows:
1、充分利用现有场地和工艺设施,垃圾预处理装置位于卸车平台下,充分利用卸车平台下的空间,不必另外专门设置预处理间,节省土地,节约投资。1. Make full use of the existing site and process facilities. The garbage pretreatment device is located under the unloading platform, making full use of the space under the unloading platform. There is no need to set up a special pretreatment room, saving land and investment.
2、操作灵活、运行可靠。垃圾车到厂可直接卸入进料漏斗,也可以卸入垃圾仓;垃圾仓内未经处理的垃圾可以利用垃圾抓吊送回进料漏斗。2. Flexible operation and reliable operation. When the garbage truck arrives at the factory, it can be directly unloaded into the feeding hopper, or it can also be unloaded into the garbage bin; the untreated garbage in the garbage bin can be sent back to the feeding hopper by the garbage grab crane.
3、有利于环保措施的实现。由于布置于室内且紧挨垃圾仓,便于通风及渗沥液地收集排放。3. It is conducive to the realization of environmental protection measures. Because it is arranged indoors and close to the garbage bin, it is convenient for ventilation and leachate collection and discharge.
附图说明 Description of drawings
图1为本实用新型集中紧凑型垃圾焚烧预处理系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the utility model centralized compact waste incineration pretreatment system;
图2为图1中I-I面的俯视结构放大示意图;Fig. 2 is the enlarged schematic diagram of the top view structure of I-I plane in Fig. 1;
图3为图2中II-II面的局部结构放大示意图;Fig. 3 is the enlarged schematic view of the local structure of II-II plane in Fig. 2;
图4为图2中A方向的局部结构放大示意图;Fig. 4 is the enlarged schematic view of the local structure in the A direction in Fig. 2;
图5为图2中B方向的局部结构放大示意图;FIG. 5 is an enlarged schematic diagram of a local structure in the B direction in FIG. 2;
图6为现有的垃圾预处理系统的结构示意图。Fig. 6 is a schematic structural diagram of an existing garbage pretreatment system.
【图号说明】【Description of figure number】
1 卸车平台 2 垃圾预处理装置1
3 垃圾仓 4 垃圾抓吊3 Garbage warehouse 4 Garbage grab
21 受料漏斗 22 板式给料机21
23 第一带式输送机 24 垃圾强力破碎机23 The
25 第二带式输送机 26 第一强磁除铁器25 The
27 第二强磁除铁机 28 第三带式输送机27 The second strong
221 均匀拨料装置221 Uniform feeding device
具体实施方式 Detailed ways
如图1-5所示为本实用新型一较佳具体实施例。本实用新型集中紧凑型垃圾焚烧预处理系统,包含卸车平台1、垃圾预处理装置2、垃圾抓吊4及垃圾仓3,其中:该垃圾预处理装置2设于卸车平台1之下,该垃圾预处理装置2设有受料漏斗21,该受料漏斗21设于垃圾仓3内。该垃圾预处理装置2更包含有板式给料机22、第一带式输送机23、垃圾强力破碎机24、第二带式输送机25、第一强磁除铁器26、第二强磁除铁器27及第三带式输送机28;其中,该受料漏斗21连接板式给料机22,该板式给料机22连接第一带式输送机23,该第一带式输送机23连接垃圾强力破碎机24的入料口;第一强磁除铁器26设于垃圾强力破碎机24的入料口前,该第二带式输送机25与垃圾仓3间设有第三带式输送机28,该第二强磁除铁机27设于第二带式输送机25与第三带式输送机28的连接处。另外,在受料漏斗21内设有破搭桥装置(图中未标出),防止受料斗内垃圾的搭桥。该板式给料机22头部设有用于保持输送物料均匀的均匀拨料装置221。另外,还可以在垃圾强力破碎机前设有破袋筛分机或人工筛选平台,使得本实用新型可以处理更加复杂的垃圾处理。Shown in Figure 1-5 is a preferred specific embodiment of the present invention. The utility model's centralized and compact garbage incineration pretreatment system includes a
另外,本实用新型的垃圾预处理装置2可以设置多个,如图2所示的本实用新型的具体实施例中,该垃圾预处理装置2有2个。In addition, multiple
利用本实用新型集中紧凑型垃圾焚烧预处理系统的垃圾预处理过程如下:请参照图2中所示,其中的箭头为垃圾物料运行的物流方向。The garbage pretreatment process using the utility model's centralized and compact garbage incineration pretreatment system is as follows: please refer to Figure 2, where the arrows are the logistics direction of garbage material operation.
垃圾由垃圾车通过卸车平台1直接倒入受料漏斗21,经板式给料机22送入第一带式输送机23,受料漏斗21设有破搭桥装置,防止受料漏斗21内垃圾的搭桥;垃圾通过板式给料机22头部设有的均匀拨料装置221,以保持输送物料的均匀。垃圾从板式给料机22到达第一带式输送机23,并且通过在垃圾强力破碎机24前装设的第一强磁除铁器26,第一次除去垃圾中的铁磁性物质。之后,经过第一次除铁磁性物质后的垃圾进入垃圾强力破碎机24,进行破碎。破碎过的垃圾从垃圾强力破碎机24的出口到达第二带式输送机25,并经过第二强磁除铁器27再次出去剩余的铁磁性物质,最后,垃圾通过第三带式输送机28进入垃圾仓,形成成品区。这样,经过2次除去铁磁性物质的过程,可以最大程度的消除垃圾中的铁块,起到保护破碎机和焚烧炉设备的作用。在垃圾车卸车高峰时段,来不及卸入受料漏斗21的垃圾,可暂时卸入垃圾仓3,在卸车高峰时期过后,可由垃圾抓吊入受料漏斗21,再进行处理。The garbage is directly poured into the receiving
在该集中紧凑型垃圾焚烧预处理系统中可根据当地垃圾的性质增减一些设备,如可以在垃圾强力破碎机前设有破袋筛分机或人工筛选平台(图中未标出)。In this centralized compact garbage incineration pretreatment system, some equipment can be increased or decreased according to the nature of the local garbage, such as a broken bag screening machine or a manual screening platform (not shown in the figure) can be provided before the garbage powerful crusher.
集中紧凑型垃圾焚烧预处理系统还可以设置送风及排风系统,以改善劳动条件,整个垃圾预处理厂房为密封厂房,排风送入垃圾仓。所有输送设备采用密封方式,可能产生的渗沥液采取分点收集,集中排放的方式汇集于收集总管排至渗沥液收集池。The centralized and compact waste incineration pretreatment system can also be equipped with an air supply and exhaust system to improve working conditions. The entire waste pretreatment plant is a sealed plant, and the exhaust air is sent to the garbage bin. All conveying equipment adopts a sealed method, and the leachate that may be generated is collected in separate points and collected in the collection main pipe to be discharged to the leachate collection pool in a centralized manner.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102091707A (en) * | 2010-11-30 | 2011-06-15 | 深圳市鼎铸环保技术有限公司 | Waste storage tank for dehydrating waste |
| CN102728454A (en) * | 2012-06-19 | 2012-10-17 | 罗健泉 | Pretreatment device for domestic garbage incineration without dioxin being generated |
| CN104848224A (en) * | 2015-04-23 | 2015-08-19 | 四川和鼎环保工程有限责任公司 | Combustion device convenient for treating burning objects |
| CN104848225A (en) * | 2015-04-23 | 2015-08-19 | 四川和鼎环保工程有限责任公司 | Combustion system improving combustion rate |
| CN105600268A (en) * | 2016-02-25 | 2016-05-25 | 中冶华天南京工程技术有限公司 | Main and auxiliary span environment-friendly circular yard |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102091707A (en) * | 2010-11-30 | 2011-06-15 | 深圳市鼎铸环保技术有限公司 | Waste storage tank for dehydrating waste |
| CN102728454A (en) * | 2012-06-19 | 2012-10-17 | 罗健泉 | Pretreatment device for domestic garbage incineration without dioxin being generated |
| CN104848224A (en) * | 2015-04-23 | 2015-08-19 | 四川和鼎环保工程有限责任公司 | Combustion device convenient for treating burning objects |
| CN104848225A (en) * | 2015-04-23 | 2015-08-19 | 四川和鼎环保工程有限责任公司 | Combustion system improving combustion rate |
| CN105600268A (en) * | 2016-02-25 | 2016-05-25 | 中冶华天南京工程技术有限公司 | Main and auxiliary span environment-friendly circular yard |
| CN105600268B (en) * | 2016-02-25 | 2017-08-25 | 中冶华天南京工程技术有限公司 | Across the environment-friendly type circular stockyard of major-minor |
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