CN201049080Y - Ozone sterilization cabinet - Google Patents

Ozone sterilization cabinet Download PDF

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Publication number
CN201049080Y
CN201049080Y CNU2007200380646U CN200720038064U CN201049080Y CN 201049080 Y CN201049080 Y CN 201049080Y CN U2007200380646 U CNU2007200380646 U CN U2007200380646U CN 200720038064 U CN200720038064 U CN 200720038064U CN 201049080 Y CN201049080 Y CN 201049080Y
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ozone
cabinet
pressure pump
vacuum pressure
plc controller
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薛飞
乐飞
朱华
吴坚平
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JIANGSU KONER OZONE CO Ltd
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JIANGSU KONER OZONE CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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Abstract

The utility model provides a sterilization cabinet which comprises an ozone generator, a sterilization filter, an ozone tail gas decomposer, a vacuum pressure pump, a humidity regulator and a PLC controller. The vacuum pressure pump can be used to pump the cabinet into vacuum, the ozone generator works with certain pressure, so the concentrate of the ozone can be improved to ensure that the ozone can quickly permeate the interior of the container to be disinfected to achieve the effect of synchronous disinfection of the inner surface and the outer surface; with the humidity regulator, the humidity in the cabinet is regulated, and the effect of disinfection and sterilization can be improved.

Description

臭氧灭菌柜 Ozone Sterilizer

技术领域 technical field

本发明涉及一种臭氧灭菌柜,尤其涉及适用于对小口径容器消毒灭菌的臭氧灭菌柜。The invention relates to an ozone sterilizing cabinet, in particular to an ozone sterilizing cabinet suitable for sterilizing small-diameter containers.

背景技术 Background technique

在制药、日化和食品行业对小口径容器的内表面灭菌,传统方法为高温蒸汽灭菌和环氧乙烷灭菌。采用高温蒸汽灭菌的方法能耗高、设备配置复杂、操作过程繁琐,具有很大危险性,成本高;环氧乙烷是一种广谱灭菌剂,可在常温下杀灭各种微生物,包括芽孢、结核杆菌、细菌、病毒、真菌等。环氧乙烷灭菌器就是利用它的强杀菌性向密闭的柜体内加入适量的环氧乙烷气体,从而对柜内的物品进行杀菌处理。环氧乙烷灭菌后仍有残留,需要通风置换残留,环氧乙烷是易燃易爆的有毒气体在室温条件下,很容易挥发成气体,遇水易形成有毒的乙二醇,当浓度过高时可引起爆炸,而且控制系统复杂,工艺繁琐,要控制加药量,控时,控温,控湿,通风处理等。环氧乙烷灭菌器的使用管理有其特殊要求。In the pharmaceutical, daily chemical and food industries, the traditional methods for sterilizing the inner surface of small-diameter containers are high-temperature steam sterilization and ethylene oxide sterilization. The high-temperature steam sterilization method has high energy consumption, complex equipment configuration, cumbersome operation process, great danger and high cost; ethylene oxide is a broad-spectrum sterilant that can kill various microorganisms at room temperature , including spores, Mycobacterium tuberculosis, bacteria, viruses, fungi, etc. The ethylene oxide sterilizer uses its strong bactericidal properties to add an appropriate amount of ethylene oxide gas into the airtight cabinet to sterilize the items in the cabinet. There are still residues after ethylene oxide sterilization, which needs ventilation to replace the residues. Ethylene oxide is a flammable, explosive and toxic gas. When the concentration is too high, it can cause an explosion, and the control system is complex and the process is cumbersome. It is necessary to control the dosage, time, temperature, humidity, and ventilation. The use management of ethylene oxide sterilizer has its special requirements.

现有的一般用途的臭氧消毒柜,是在密封的柜中常压下通入一定浓度的臭氧气体来进行消毒。它的缺点有:(1)臭氧气体无渗透能力,无法对容器内表面进行有效杀菌,仅仅依靠高浓度对容器的外表面进行杀菌消毒,消毒不彻底,达不到灭菌要求。(2)柜内的相对湿度无法控制,臭氧在对相对干燥的容器灭菌时,灭菌效果会受到严重影响。(3)普通的臭氧消毒柜对于产生臭氧的气源未经严格处理,易产生其它副产物,造成二次污染。The existing general-purpose ozone disinfection cabinet is to pass into a certain concentration of ozone gas under normal pressure in a sealed cabinet for disinfection. Its disadvantages are as follows: (1) Ozone gas has no penetrability, and cannot effectively sterilize the inner surface of the container. Only relying on high concentration to sterilize the outer surface of the container, the disinfection is not thorough, and the sterilization requirements cannot be met. (2) The relative humidity in the cabinet cannot be controlled, and when ozone sterilizes relatively dry containers, the sterilization effect will be seriously affected. (3) Ordinary ozone disinfection cabinets have not strictly treated the gas source that generates ozone, and are prone to produce other by-products, causing secondary pollution.

发明内容 Contents of the invention

技术问题:本发明要解决的技术问题是提供一种臭氧灭菌柜,通过使灭菌柜在真空和一定压力的环境下工作,不仅对消毒容器的外表面进行消毒灭菌,而且能对待消毒容器的内表面消毒灭菌,达到灭菌的效果。Technical problem: the technical problem to be solved by the present invention is to provide an ozone sterilizer, by making the sterilizer work in a vacuum and a certain pressure environment, not only the outer surface of the disinfection container can be sterilized, but also it can The inner surface of the container is sterilized and sterilized to achieve the effect of sterilization.

技术方案:Technical solutions:

为达到上述目的,本发明采用的技术方案是:本发明的臭氧灭菌柜柜室的出气端与真空压力泵的吸气端连接,柜室的进气端与臭氧发生器的出气端连接,在真空压力泵和臭氧发生器之间串联除菌过滤器,形成一闭合的回路;柜室的加湿口端与湿度调节器的湿气出口端连接,柜室的尾气排放口与臭氧尾气分解器的进气端连接;PLC控制器的第一控制输出端连接臭氧发生器的电源输出端,PLC第二控制器的控制输出端连接真空压力泵的电源输出端,PLC控制器的第三控制输出端连接湿度调节器的电源输出端,PLC控制器的第四控制输出端连接臭氧尾气分解器电源输出端。In order to achieve the above object, the technical scheme adopted by the present invention is: the air outlet end of the ozone sterilizing cabinet chamber of the present invention is connected with the suction end of the vacuum pressure pump, the air inlet end of the cabinet chamber is connected with the air outlet end of the ozone generator, A sterilizing filter is connected in series between the vacuum pressure pump and the ozone generator to form a closed loop; the humidification port of the cabinet is connected to the moisture outlet of the humidity regulator, and the tail gas discharge port of the cabinet is connected to the ozone tail gas decomposer The air inlet connection of the PLC controller; the first control output of the PLC controller is connected to the power output of the ozone generator, the control output of the second PLC controller is connected to the power output of the vacuum pressure pump, and the third control output of the PLC controller The end is connected to the power output end of the humidity regulator, and the fourth control output end of the PLC controller is connected to the power output end of the ozone tail gas decomposer.

优选的,在除菌过滤器的进气口端和真空压力泵的出气端之间串联空气干燥器、冷却器和气水分离器;在柜室的输出端与真空压力泵的进气端之间串联中效过滤器,PLC控制器的第五控制输出端与空气干燥器的电源输出端连接。Preferably, an air dryer, a cooler and a gas-water separator are connected in series between the air inlet end of the sterilizing filter and the outlet end of the vacuum pressure pump; The medium-efficiency filter is connected in series, and the fifth control output end of the PLC controller is connected with the power output end of the air dryer.

有益效果:Beneficial effect:

本发明的臭氧灭菌柜包括了柜室,臭氧发生器,除菌过滤器,臭氧尾气分解器,真空压力泵,湿度调节器,PLC控制器,所以可以利用真空压力泵将柜室抽成真空,并使臭氧发生器在一定的压力下工作,因此可以提高臭氧浓度,使臭氧快速渗透到待消毒容器的内部,达到内外表面一起消毒的效果,由于湿度调节器的作用,调节了柜室内的湿度,可以提高消毒灭菌的效果。The ozone sterilization cabinet of the present invention includes a cabinet room, an ozone generator, a sterilizing filter, an ozone tail gas decomposer, a vacuum pressure pump, a humidity regulator, and a PLC controller, so the cabinet room can be evacuated by a vacuum pressure pump , and make the ozone generator work under a certain pressure, so the ozone concentration can be increased, so that the ozone can quickly penetrate into the interior of the container to be disinfected, and achieve the effect of disinfecting the inner and outer surfaces together. Due to the function of the humidity regulator, the humidity in the cabinet is adjusted Humidity can improve the effect of disinfection and sterilization.

在本发明的一个优选实施例中,由于还包括空气干燥器,中效过滤器,除菌过滤器,冷却器,气水分离器,所以可以更好的提高消毒灭菌的效果。In a preferred embodiment of the present invention, since it also includes an air dryer, a medium-efficiency filter, a sterilizing filter, a cooler, and a gas-water separator, the effect of disinfection and sterilization can be better improved.

所以,由于本发明采用了采用高真空-压力变换技术,臭氧浓度高,可以使臭氧快速渗透到容器的内腔,使内外表面臭氧浓度一致,从而达到内表面消毒灭菌的目的;具备雾化加湿功能,可以调节灭菌柜内的相对湿度,提高臭氧灭菌效果。本发明配备臭氧尾气催化分解装置,可以置换还原臭氧气体满足连续性生产要求。本发明为一体化集成设计结构,无须辅助设备,运行成本低,适用范围广。Therefore, because the present invention adopts the high vacuum-pressure conversion technology, the ozone concentration is high, and the ozone can quickly penetrate into the inner cavity of the container, so that the ozone concentration on the inner and outer surfaces is consistent, so as to achieve the purpose of disinfection and sterilization on the inner surface; it has atomization The humidification function can adjust the relative humidity in the sterilization cabinet and improve the ozone sterilization effect. The invention is equipped with an ozone tail gas catalytic decomposition device, which can replace and reduce ozone gas to meet continuous production requirements. The invention has an integrated design structure, does not need auxiliary equipment, has low operation cost and wide application range.

附图说明 Description of drawings

下面结合附图与具体实施方式对本发明做进一步说明;The present invention will be further described below in conjunction with accompanying drawing and specific embodiment;

图1是本发明臭氧灭菌装置的一个实施例电路结构示意图;Fig. 1 is a schematic diagram of the circuit structure of an embodiment of the ozone sterilizing device of the present invention;

图2是本发明臭氧灭菌装置的另一个实施例电路结构示意图。Fig. 2 is a schematic diagram of the circuit structure of another embodiment of the ozone sterilizing device of the present invention.

具体实施方式 Detailed ways

如图1所示,臭氧灭菌装置柜室101的出气端12与真空压力泵109的吸气端91连接,柜室101的进气端11与臭氧发生器104的出气端41连接,在真空压力泵109和臭氧发生器104之间串联除菌过滤器105,形成一闭合的回路;柜室101的加湿口端13与湿度调节器108的湿气出口端81连接,柜室101的尾气排放口14与臭氧尾气分解器103的进气端31连接;PLC控制器102的第一控制输出端21连接臭氧发生器104的电源输出端43,PLC控制器102的第二控制输出端22连接真空压力泵109的电源输出端93,PLC控制器102的第三控制输出端23连接湿度调节器108的电源输出端82,PLC控制器102的第四控制输出端24连接臭氧尾气分解器103电源输出端32。As shown in Figure 1, the gas outlet 12 of the ozone sterilizing device cabinet chamber 101 is connected with the suction port 91 of the vacuum pressure pump 109, and the gas inlet 11 of the cabinet chamber 101 is connected with the gas outlet 41 of the ozone generator 104, in vacuum The sterilization filter 105 is connected in series between the pressure pump 109 and the ozone generator 104 to form a closed circuit; the humidification port 13 of the cabinet room 101 is connected with the moisture outlet port 81 of the humidity regulator 108, and the tail gas of the cabinet room 101 is discharged Mouth 14 is connected with the inlet end 31 of ozone tail gas decomposer 103; The first control output end 21 of PLC controller 102 is connected the power supply output end 43 of ozone generator 104, and the second control output end 22 of PLC controller 102 is connected vacuum The power supply output 93 of the pressure pump 109, the third control output 23 of the PLC controller 102 is connected to the power output 82 of the humidity regulator 108, and the fourth control output 24 of the PLC controller 102 is connected to the ozone tail gas decomposer 103 power output End 32.

如图2所示,在除菌过滤器105的进气口端52和真空压力泵109的出气端92之间串联空气干燥器106、冷却器110和气水分离器111;在柜室101的输出端12与真空压力泵109的进气端91之间串联中效过滤器107,PLC控制器102的控制输出端25与空气干燥器106的电源输出端63连接。As shown in Figure 2, air dryer 106, cooler 110 and gas-water separator 111 are connected in series between the air inlet port 52 of sterilizing filter 105 and the outlet port 92 of vacuum pressure pump 109; The medium-efficiency filter 107 is connected in series between the end 12 and the inlet end 91 of the vacuum pressure pump 109 , and the control output end 25 of the PLC controller 102 is connected with the power output end 63 of the air dryer 106 .

其中,中效过滤器107的型号是M-107A;真空压力泵109的型号是ZW400F;冷却器110的型号是FNH-0.6-2.1;气水分离器111的型号是AF-104A;除菌过滤器105的型号是OM-107;湿度调节器108的型号是NRWT-11;PLC控制器102的型号是K7M/K120S。Among them, the model of medium-efficiency filter 107 is M-107A; the model of vacuum pressure pump 109 is ZW400F; the model of cooler 110 is FNH-0.6-2.1; the model of gas-water separator 111 is AF-104A; The model of the device 105 is OM-107; the model of the humidity regulator 108 is NRWT-11; the model of the PLC controller 102 is K7M/K120S.

在本发明的一个实施例中,当要给待消毒容器进行消毒时,预设柜室101内消毒灭菌时间和柜室101应达到的真空度以及柜室101的工作压力;在PLC控制器102的控制下,真空压力泵109开始工作,将柜室101抽真空,当达到预设的真空度时,真空压力泵109在PLC控制器102的控制下,转换工作状态为正压供气状态,与此同时臭氧发生器104、湿度调节器108、除菌过滤器105、在PLC控制器102的控制下,臭氧发生器104向柜室101内输送臭氧,湿度调节器108调节柜室101内的湿度,可以提高消毒灭菌的效果。In one embodiment of the present invention, when the container to be sterilized is to be sterilized, the disinfection and sterilization time in the cabinet chamber 101 and the vacuum degree that the cabinet chamber 101 should reach and the working pressure of the cabinet chamber 101 are preset; Under the control of 102, the vacuum pressure pump 109 starts to work, and the cabinet 101 is evacuated. When the preset vacuum degree is reached, the vacuum pressure pump 109 is under the control of the PLC controller 102, and the working state is converted into a positive pressure gas supply state At the same time, the ozone generator 104, the humidity regulator 108, the sterilizing filter 105, under the control of the PLC controller 102, the ozone generator 104 transports ozone to the cabinet room 101, and the humidity regulator 108 regulates the inside of the cabinet room 101. Humidity can improve the effect of disinfection and sterilization.

在PLC自动控制器102控制之下,如果已经达到预设的消毒灭菌时间,则停止消毒,真空压力泵109由正压供气的工作状态转换为吸气工作状态,柜室101内的臭氧气体经臭氧尾气分解器103排出,外界大气进入柜室101,进行空气的置换,准备下一次的消毒。Under the control of the PLC automatic controller 102, if the preset disinfection and sterilization time has been reached, the disinfection is stopped, and the vacuum pressure pump 109 is converted from the working state of the positive pressure air supply to the suction working state, and the ozone in the cabinet chamber 101 The gas is discharged through the ozone tail gas decomposer 103, and the outside atmosphere enters the cabinet room 101 to replace the air and prepare for the next disinfection.

在本发明的另一个实施例中,真空压力泵109在PLC控制器102的控制下,工作状态转换为正压供气状态时,中效过滤器107、冷却器110、气水分离器111、空气干燥器与臭氧发生器104和湿度调节器108同时工作,可以提高消毒灭菌的效果。In another embodiment of the present invention, when the vacuum pressure pump 109 is under the control of the PLC controller 102, when the working state is converted into a positive pressure air supply state, the medium-efficiency filter 107, cooler 110, gas-water separator 111, The air dryer works simultaneously with the ozone generator 104 and the humidity regulator 108, which can improve the effect of disinfection and sterilization.

Claims (2)

1.一种臭氧灭菌柜,其特征在于柜室(101)的出气端(12)与真空压力泵(109)的吸气端(91)连接,柜室(101)的进气端(11)与臭氧发生器(104)的出气端(41)连接,在真空压力泵(109)的出气端(92)和臭氧发生器(104)的进气口(42)之间串联除菌过滤器(105),形成一闭合的回路;柜室(101)的加湿口端(13)与湿度调节器(108)的湿气出口端(81)连接,柜室(101)的尾气排放口(14)与臭氧尾气分解器(103)的进气端(31)连接;PLC控制器(102)的第一控制输出端(21)连接臭氧发生器(104)的电源输出端(43),PLC控制器(102)的第二控制输出端(22)连接真空压力泵(109)的电源输出端(93),PLC控制器(102)的第三控制输出端(23)连接湿度调节器(108)的电源输出端(82),PLC控制器(102)的第四控制输出端(24)连接臭氧尾气分解器(103)电源输出端(32)。1. A kind of ozone sterilizing cabinet, it is characterized in that the outlet end (12) of cabinet chamber (101) is connected with the suction end (91) of vacuum pressure pump (109), the inlet end (11) of cabinet chamber (101) ) is connected with the gas outlet (41) of the ozone generator (104), and between the gas outlet (92) of the vacuum pressure pump (109) and the air inlet (42) of the ozone generator (104), the sterilizing filter is connected in series (105), forming a closed loop; the humidification port (13) of the cabinet room (101) is connected with the moisture outlet port (81) of the humidity regulator (108), and the tail gas discharge port (14) of the cabinet room (101) ) is connected with the inlet end (31) of the ozone tail gas decomposer (103); the first control output end (21) of the PLC controller (102) is connected with the power output end (43) of the ozone generator (104), and the PLC control The second control output (22) of the device (102) is connected to the power output (93) of the vacuum pressure pump (109), and the third control output (23) of the PLC controller (102) is connected to the humidity regulator (108) The power supply output terminal (82), the fourth control output terminal (24) of the PLC controller (102) is connected to the power supply output terminal (32) of the ozone tail gas decomposer (103). 2.如权利要求1所述的臭氧灭菌柜,其特征在于,在除菌过滤器(105)的进气口端(52)和真空压力泵(109)的出气端(92)之间串联空气干燥器(106)、冷却器(110)和气水分离器(111);在柜室(101)的输出端(12)与真空压力泵(109)的进气端(91)之间串联中效过滤器(107);PLC控制器(102)的第五控制输出端(25)与空气干燥器(106)的电源输出端(63)连接。2. The ozone sterilizing cabinet as claimed in claim 1, characterized in that, it is connected in series between the air inlet end (52) of the sterilizing filter (105) and the air outlet end (92) of the vacuum pressure pump (109) Air dryer (106), cooler (110) and gas-water separator (111); in series connection between the output end (12) of cabinet chamber (101) and the inlet end (91) of vacuum pressure pump (109) Efficient filter (107); the fifth control output end (25) of PLC controller (102) is connected with the power supply output end (63) of air drier (106).
CNU2007200380646U 2007-05-29 2007-05-29 Ozone sterilization cabinet Expired - Fee Related CN201049080Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102458208A (en) * 2009-06-08 2012-05-16 Bsh博世和西门子家用电器有限公司 Household appliance with ozone generator and ozone removal device and related method
CN103566390A (en) * 2013-10-08 2014-02-12 江苏豪瑞达环保实业有限公司 Bed unit sterilizer
CN103566389A (en) * 2013-10-08 2014-02-12 江苏豪瑞达环保实业有限公司 Bed unit sterilizer and sterilization method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102458208A (en) * 2009-06-08 2012-05-16 Bsh博世和西门子家用电器有限公司 Household appliance with ozone generator and ozone removal device and related method
CN102458208B (en) * 2009-06-08 2015-01-21 Bsh博世和西门子家用电器有限公司 Household appliance with ozone generator and ozone removal device and related method
CN103566390A (en) * 2013-10-08 2014-02-12 江苏豪瑞达环保实业有限公司 Bed unit sterilizer
CN103566389A (en) * 2013-10-08 2014-02-12 江苏豪瑞达环保实业有限公司 Bed unit sterilizer and sterilization method thereof

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