CN201046977Y - External agitation type hardening bath - Google Patents

External agitation type hardening bath Download PDF

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Publication number
CN201046977Y
CN201046977Y CNU2007200120579U CN200720012057U CN201046977Y CN 201046977 Y CN201046977 Y CN 201046977Y CN U2007200120579 U CNU2007200120579 U CN U2007200120579U CN 200720012057 U CN200720012057 U CN 200720012057U CN 201046977 Y CN201046977 Y CN 201046977Y
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rotating shaft
tank body
connecting pipe
utility
tank
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于程歆
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DALIAN HAIWEI THERMAL TREATMENT TECHNICAL EQUIPMENT Co Ltd
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DALIAN HAIWEI THERMAL TREATMENT TECHNICAL EQUIPMENT Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model discloses workpiece heat treatment equipment, in particular to an external stirring quenching tank. The utility model includes a tank body (22) and is characterized in that: the outside of the tank body (22) is equipped with a stirrer (23), an inlet communicating pipe (18) and an outlet communicating pipe (19) are connected between the stirrer (23) and the tank body (22). The stirrer of the utility model neither occupies the effective space of the tank body, nor affects the workpiece to go in and out of the tank body, at the same time, the utility model eliminates the collision of the workpiece to the stirrer; when in maintenance of the stirrer, the cooling liquid in the tank does not need to be removed, the utility model can carry out on-line maintenance, so the utility model can save the reserve storage tank, improve operating efficiency, simplify equipment and reduce production cost.

Description

外置搅拌式淬火槽 External stirring quenching tank

技术领域 technical field

本实用新型涉及一种工件的淬火装置,特别是一种外置搅拌式淬火槽。The utility model relates to a quenching device for workpieces, in particular to an external stirring quenching tank.

背景技术 Background technique

淬火是对金属工件进行热处理的一种方式,首先对工件进行加热,当达到一定温度时,再将工件置于盛有冷却液(油或水)的槽内,进行淬火处理,此时工件在一定的冷却速度下降温,使其内部金相组织发生变化,最终使工件具有相应的物理性能。淬火槽内冷却液的温度必须均匀一致,否则会影响热处理质量,因此,对槽内冷却液需要进行搅拌。现有淬火槽搅拌器设在槽体的上口处,通过转动装置带动转轴旋转,转轴接有搅拌叶片,搅拌叶片位于槽体内侧。这种淬火槽有如下缺点:占据淬火槽的有效空间,造成空间的浪费;淬火工件进出淬火槽时,极易碰撞搅拌器,严重时会造成设备的损坏;对搅拌器进行维修时必须停止作业,且将槽内的冷却液全部清除,不仅影响生产,而且需要备有冷却液储备槽,导致生产成本增加。Quenching is a way to heat treat metal workpieces. First, the workpiece is heated. When it reaches a certain temperature, the workpiece is placed in a tank filled with coolant (oil or water) for quenching. At this time, the workpiece is in the A certain cooling rate lowers the temperature to change the internal metallographic structure, and finally makes the workpiece have corresponding physical properties. The temperature of the cooling liquid in the quenching tank must be uniform, otherwise it will affect the quality of heat treatment, therefore, the cooling liquid in the tank needs to be stirred. The existing quenching tank stirrer is arranged at the top of the tank body, and the rotating shaft is driven to rotate by the rotating device. The rotating shaft is connected with stirring blades, and the stirring blades are located inside the tank body. This kind of quenching tank has the following disadvantages: occupying the effective space of the quenching tank, resulting in a waste of space; when the quenching workpiece enters and exits the quenching tank, it is very easy to collide with the agitator, which will cause damage to the equipment in serious cases; the operation must be stopped when the agitator is maintained. , and all the coolant in the tank is removed, which not only affects production, but also requires a coolant reserve tank, resulting in increased production costs.

发明内容 Contents of the invention

本实用新型的目的是提供一种不占用淬火槽有效空间、维修时无需停止作业、生产效率高、设备简化,成本低的外置搅拌式淬火槽,克服现有技术的不足。The purpose of the utility model is to provide an external stirring quenching tank which does not occupy the effective space of the quenching tank, does not need to stop operation during maintenance, has high production efficiency, simplified equipment, and low cost, so as to overcome the shortcomings of the prior art.

本实用新型的外置搅拌式淬火槽,它包括槽体,其特征在于:在槽体的外侧安装有搅拌器,搅拌器与槽体之间接有入口连通管和出口连通管。The external stirring quenching tank of the utility model includes a tank body, and is characterized in that a stirrer is installed outside the tank body, and an inlet connecting pipe and an outlet connecting pipe are connected between the stirrer and the tank body.

本实用新型的外置搅拌式淬火槽,其中所述的搅拌器的结构为:包括导流筒,所述的入口连通管和出口连通管均与所述的导流筒相接,在导流筒内设有与转轴底端相接的叶轮,叶轮由螺旋叶片组成,且叶轮位于上部的入口连通管和下部的出口连通管之间,转轴的上端头接位于导流筒外侧的转动装置,转轴与导流筒之间设有密封装置。In the external stirring quenching tank of the present utility model, the structure of the agitator is as follows: it includes a guide tube, and the inlet connecting pipe and the outlet connecting pipe are connected with the guide tube. The cylinder is provided with an impeller connected to the bottom end of the rotating shaft. The impeller is composed of spiral blades, and the impeller is located between the upper inlet connecting pipe and the lower outlet connecting pipe. The upper end of the rotating shaft is connected to the rotating device outside the guide cylinder. A sealing device is provided between the rotating shaft and the guide cylinder.

本实用新型的外置搅拌式淬火槽,其中所述的转动装置为电机。In the external stirring quenching tank of the present invention, the rotating device is a motor.

本实用新型的外置搅拌式淬火槽,其中所述的密封装置结构为:在转轴上套装有轴承及与轴承相配的下轴承座,下轴承座与转轴之间设有密封圈,下轴承座与筒状支撑座的底端相接,筒状支撑座的上端接导流筒的上端盖,在上端盖上固定有上轴承座,上轴承座与转轴之间设有轴承。In the external stirring quenching tank of the utility model, the structure of the sealing device is as follows: a bearing and a lower bearing seat matched with the bearing are set on the rotating shaft, a sealing ring is arranged between the lower bearing seat and the rotating shaft, and the lower bearing seat It is connected with the bottom end of the cylindrical support seat, and the upper end of the cylindrical support seat is connected with the upper end cover of the guide tube, on which the upper end cover is fixed with an upper bearing seat, and a bearing is arranged between the upper bearing seat and the rotating shaft.

本实用新型的外置搅拌式淬火槽,其中所述的密封圈为套在转轴上且镶在下轴承座内孔处的轴向排列的多个密封圈。In the external stirring quenching tank of the utility model, the sealing ring is a plurality of axially arranged sealing rings sleeved on the rotating shaft and embedded in the inner hole of the lower bearing seat.

本实用新型的外置搅拌式淬火槽,其中所述的电机与电机座相接,电机座与上端盖相接,电机的轴与转轴之间通过联轴器相接。In the external stirring quenching tank of the utility model, the motor is connected to the motor seat, the motor seat is connected to the upper end cover, and the shaft of the motor is connected to the rotating shaft through a coupling.

本实用新型的外置搅拌式淬火槽,其中所述的出口连通管处设有导向板。In the external stirring quenching tank of the present utility model, a guide plate is provided at the outlet connecting pipe.

本实用新型的外置搅拌式淬火槽,由于在槽体的外侧安装有搅拌器,搅拌器与槽体之间接有入口连通管和出口连通管,因此搅拌器不占用槽体的有效空间,不影响工件进出槽体,同时杜绝了工件对搅拌器的碰撞,对搅拌器进行维修时,不需要清除槽内的冷却液,可以在线维修,节省了备用储槽,既提高了作业效率,又简化了设备,降低了生产成本。In the external stirring quenching tank of the present utility model, since an agitator is installed on the outside of the tank body, and an inlet connecting pipe and an outlet connecting pipe are connected between the agitator and the tank body, the agitator does not occupy the effective space of the tank body and does not It affects the workpiece entering and leaving the tank, and at the same time prevents the workpiece from colliding with the agitator. When maintaining the agitator, it is not necessary to clear the coolant in the tank, and it can be maintained online, saving a spare storage tank, which not only improves operating efficiency, but also simplifies The equipment is improved, and the production cost is reduced.

附图说明 Description of drawings

图1是本实用新型具体实施方式的结构示意图;Fig. 1 is the structural representation of the specific embodiment of the present utility model;

图2是搅拌器的结构示意图;Fig. 2 is the structural representation of stirrer;

图3是图2所示的A部放大图。Fig. 3 is an enlarged view of part A shown in Fig. 2 .

具体实施方式 Detailed ways

如图所示:22为槽体,23为位于槽体22外侧的搅拌器,搅拌器23为多个,在槽体22的外侧均匀分布。搅拌器23包括导流筒17,在导流筒17的上部侧面与槽体22之间接有入口连通管18,在导流筒17的下部侧面与槽体22之间接有出口连通管19。在导流筒17内设有与转轴7底端相接的叶轮20,叶轮20由螺旋叶片组成,呈螺旋桨状,且叶轮20刚好位于上部的入口连通管18和下部的出口连通管19之间。As shown in the figure: 22 is a tank body, 23 is an agitator located outside the tank body 22, and there are multiple agitators 23, which are evenly distributed outside the tank body 22. The agitator 23 includes a guide tube 17 , an inlet communication pipe 18 is connected between the upper side of the guide tube 17 and the tank body 22 , and an outlet communication tube 19 is connected between the lower side of the guide tube 17 and the tank body 22 . An impeller 20 connected to the bottom end of the rotating shaft 7 is provided inside the guide tube 17. The impeller 20 is composed of spiral blades and is propeller-shaped, and the impeller 20 is just located between the upper inlet communication pipe 18 and the lower outlet communication pipe 19. .

转轴7的上端头接位于导流筒17外侧的转动装置,转轴7与导流筒17之间设有密封装置,其具体结构如下:在转轴7上套装有轴承24及与轴承24相配的下轴承座11,下轴承座11与转轴7之间设有密封圈,密封圈为套在转轴7上且镶在下轴承座11内孔处的轴向排列的多个密封圈,包括O型密封圈12和唇形密封圈13和唇形密封圈14,下轴承座11上螺钉固定有压盖15。下轴承座11与筒状支撑座9的底端相接,两者之间设有石棉橡胶密封垫10。筒状支撑座9的上端接导流筒17的上端盖25,在上端盖25上固定有上轴承座5,上轴承座5与转轴7之间设有轴承6,上轴承座5的内孔处镶嵌有J型骨架橡胶密封圈4。在上端盖25上螺栓固定连接有电机座26,电机16为端头固定式并与电机座26螺栓连接。电机16的轴与转轴7的端头之间通过柔性联轴器及平键1连接,柔性联轴器可为选用现有的联轴器,它包括链轮2和与链轮2相配的双排链条3。The upper end of the rotating shaft 7 is connected to the rotating device positioned at the outside of the guide tube 17, and a sealing device is provided between the rotating shaft 7 and the guide tube 17. Bearing seat 11, a sealing ring is provided between the lower bearing seat 11 and the rotating shaft 7, and the sealing ring is a plurality of axially arranged sealing rings sleeved on the rotating shaft 7 and embedded in the inner hole of the lower bearing seat 11, including O-shaped sealing rings 12 and lip seal ring 13 and lip seal ring 14, the screw on the lower bearing seat 11 is fixed with gland 15. The lower bearing seat 11 is in contact with the bottom end of the cylindrical support seat 9, and an asbestos rubber sealing gasket 10 is arranged between the two. The upper end of the cylindrical support seat 9 is connected to the upper end cover 25 of the guide tube 17, the upper bearing seat 5 is fixed on the upper end cover 25, the bearing 6 is arranged between the upper bearing seat 5 and the rotating shaft 7, and the inner hole of the upper bearing seat 5 The place is inlaid with a J-shaped skeleton rubber sealing ring 4. On the upper end cover 25, a motor seat 26 is fixedly connected with bolts, and the motor 16 is end-fixed and connected with the motor seat 26 by bolts. The shaft of the motor 16 is connected with the end of the rotating shaft 7 by a flexible coupling and a flat key 1, and the flexible coupling can be an existing coupling, which includes a sprocket 2 and a pair of sprockets that match the sprocket 2. Row chain 3.

在出口连通管19处固定焊接有一个倾斜设置的导向板27。An obliquely arranged guide plate 27 is fixedly welded at the outlet connecting pipe 19 .

工作过程如下:当电机16带动转轴7转动时,叶轮20随之转动,此时槽体22内的冷却液自入口连通管18进入导流筒17内,再由叶轮20自出口连通管19推进槽体22内,使槽体22内的冷却液不断循环,经过循环搅拌,冷却液各处的温度均匀一致,由于有导向板27的存在,进入槽体22内的冷却液的流动方向有所不同,起到了更好的搅拌效果。The working process is as follows: when the motor 16 drives the rotating shaft 7 to rotate, the impeller 20 rotates accordingly. At this time, the coolant in the tank body 22 enters the guide tube 17 from the inlet connecting pipe 18, and then is pushed by the impeller 20 from the outlet connecting pipe 19. In the tank body 22, the cooling liquid in the tank body 22 is continuously circulated. After circulating and stirring, the temperature of the cooling liquid is uniform everywhere. Due to the existence of the guide plate 27, the flow direction of the cooling liquid entering the tank body 22 is different. Different, played a better mixing effect.

Claims (7)

1.一种外置搅拌式淬火槽,它包括槽体(22),其特征在于:在槽体(22)的外侧安装有搅拌器(23),搅拌器(23)与槽体(22)之间接有入口连通管(18)和出口连通管(19)。1. An external stirring type quenching tank, which comprises a tank body (22), is characterized in that: an agitator (23) is installed on the outside of the tank body (22), and the agitator (23) and the tank body (22) An inlet connecting pipe (18) and an outlet connecting pipe (19) are connected therebetween. 2.根据权要求1所述的外置搅拌式淬火槽,其特征在于:所述的搅拌器(23)的结构为:包括导流筒(17),所述的入口连通管(18)和出口连通管(19)均与所述的导流筒(17)相接,在导流筒(17)内设有与转轴(7)底端相接的叶轮(20),叶轮(20)由螺旋叶片组成,且位于上部的入口连通管(18)和下部的出口连通管(19)之间,转轴(7)的上端头接位于导流筒(17)外侧的转动装置,转轴(7)与导流筒(17)之间设有密封装置。2. The external stirring quenching tank according to claim 1, characterized in that: the structure of the agitator (23) is: comprising a guide tube (17), the inlet connecting pipe (18) and The outlet connecting pipe (19) is all connected with the guide tube (17), and the impeller (20) connected with the bottom end of the rotating shaft (7) is arranged in the guide tube (17), and the impeller (20) consists of Composed of spiral blades, and located between the upper inlet connecting pipe (18) and the lower outlet connecting pipe (19), the upper end of the rotating shaft (7) is connected to the rotating device located outside the guide tube (17), and the rotating shaft (7) A sealing device is provided between the guide cylinder (17). 3.根据权利要求2所述的外置搅拌式淬火槽,其特征在于:所述的转动装置为电机(16)。3. The external stirring quenching tank according to claim 2, characterized in that: the rotating device is a motor (16). 4.根据权利要求3所述的外置搅拌式淬火槽,其特征在于:所述的密封装置结构为:在转轴(7)上套装有轴承(24)及与轴承(24)相配的下轴承座(11),下轴承座(11)与转轴(7)之间设有密封圈,下轴承座(11)与筒状支撑座(9)的底端相接,筒状支撑座(9)的上端接导流筒(17)的上端盖(25),在上端盖(25)上固定有上轴承座(5),上轴承座(5)与转轴(7)之间设有轴承(6)。4. The external stirring quenching tank according to claim 3, characterized in that: the structure of the sealing device is: a bearing (24) and a lower bearing matched with the bearing (24) are set on the rotating shaft (7) Seat (11), a sealing ring is arranged between the lower bearing seat (11) and the rotating shaft (7), the lower bearing seat (11) is connected with the bottom end of the cylindrical support seat (9), and the cylindrical support seat (9) The upper end of the upper end is connected to the upper end cover (25) of the guide tube (17), and the upper bearing seat (5) is fixed on the upper end cover (25), and the bearing (6) is arranged between the upper bearing seat (5) and the rotating shaft (7). ). 5.根据权利要求4所述的外置搅拌式淬火槽,其特征在于:所述的密封圈为套在转轴(7)上且镶在下轴承座(11)内孔处的轴向排列的多个密封圈。5. The external stirring quenching tank according to claim 4, characterized in that: the sealing ring is an axially arranged multi-layer sealing ring set on the rotating shaft (7) and embedded in the inner hole of the lower bearing seat (11). a sealing ring. 6.根据权利要求5所述的外置搅拌式淬火槽,其特征在于:所述的电机(16)与电机座(26)相接,电机座(26)与上端盖(25)相接,电机(16)的轴与转轴(7)之间通过联轴器相接。6. The external stirring quenching tank according to claim 5, characterized in that: the motor (16) is connected to the motor base (26), and the motor base (26) is connected to the upper end cover (25), The shaft of the motor (16) is connected with the rotating shaft (7) by a coupling. 7.根据权利要求6所述的外置搅拌式淬火槽,其特征在于:所述的出口连通管(19)处设有导向板(27)。7. The external stirring quenching tank according to claim 6, characterized in that: the outlet connecting pipe (19) is provided with a guide plate (27).
CNU2007200120579U 2007-05-14 2007-05-14 External agitation type hardening bath Expired - Lifetime CN201046977Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103789519A (en) * 2012-10-29 2014-05-14 天龙科技炉业(无锡)有限公司 Quenching tank with up-down layered annular tangent oil inlet structure
CN103924048A (en) * 2013-12-24 2014-07-16 葫芦岛市威力机械制造有限公司 Quenching medium stirring cooling device
CN104946866A (en) * 2015-07-15 2015-09-30 南京长江工业炉科技有限公司 Quenching device
CN106048165A (en) * 2016-07-28 2016-10-26 河南省天利工业炉有限公司 Comprehensive system device for quenching tank
CN106498145A (en) * 2016-12-14 2017-03-15 重庆长江工业炉制造有限公司 Automobile front axle cooling recirculation system
CN111041188A (en) * 2019-12-30 2020-04-21 盐城璟盛电线电缆有限公司 Copper line annealing cooling body

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103789519A (en) * 2012-10-29 2014-05-14 天龙科技炉业(无锡)有限公司 Quenching tank with up-down layered annular tangent oil inlet structure
CN103924048A (en) * 2013-12-24 2014-07-16 葫芦岛市威力机械制造有限公司 Quenching medium stirring cooling device
CN103924048B (en) * 2013-12-24 2017-02-22 葫芦岛市威力机械制造有限公司 Quenching medium stirring cooling device
CN104946866A (en) * 2015-07-15 2015-09-30 南京长江工业炉科技有限公司 Quenching device
CN104946866B (en) * 2015-07-15 2017-03-08 南京长江工业炉科技有限公司 A kind of quenching unit
CN106048165A (en) * 2016-07-28 2016-10-26 河南省天利工业炉有限公司 Comprehensive system device for quenching tank
CN106498145A (en) * 2016-12-14 2017-03-15 重庆长江工业炉制造有限公司 Automobile front axle cooling recirculation system
CN111041188A (en) * 2019-12-30 2020-04-21 盐城璟盛电线电缆有限公司 Copper line annealing cooling body

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