CN201037438Y - Electric control carburetor - Google Patents

Electric control carburetor Download PDF

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Publication number
CN201037438Y
CN201037438Y CNU2007200515605U CN200720051560U CN201037438Y CN 201037438 Y CN201037438 Y CN 201037438Y CN U2007200515605 U CNU2007200515605 U CN U2007200515605U CN 200720051560 U CN200720051560 U CN 200720051560U CN 201037438 Y CN201037438 Y CN 201037438Y
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CN
China
Prior art keywords
oil system
main oil
main
throttle
idling
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Expired - Lifetime
Application number
CNU2007200515605U
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Chinese (zh)
Inventor
李汉伟
于英桓
蒋莉
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Zhanjiang De Li vehicle part Co., Ltd
Original Assignee
Zhanjiang Deli Carburetor Co Ltd
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Priority to CNU2007200515605U priority Critical patent/CN201037438Y/en
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Anticipated expiration legal-status Critical
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  • Control Of The Air-Fuel Ratio Of Carburetors (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)

Abstract

The utility model discloses a novel electronic control carburettor, which comprises a carburettor body, a main oil system, a low velocity oil system and a throttle mechanism; a throttle position sensor (TPS) is arranged at one end of a throttle shaft of the throttle mechanism and is driven by the throttle shaft of the throttle mechanism; a duty factor solenoid of the low velocity oil system is arranged on an idle speed bypass air passage and a bypass air passage of the main oil system with a duty factor solenoid of the main oil system is arranged on a main air passage of the main oil system and is communicated with the main air passage of the main oil system; the throttle position sensor (TPS), the low duty factor solenoid of velocity oil system and the duty factor solenoid of the main oil system are connected with an electric control unit (ECU) of a motor vehicle via a data wire. The novel electronic control carburettor of the utility model is capable of sensing the working status of the engine and controlling the duty factor electronically at each operating point to realize the optimum mixing ratio of the oil and gas entering the engine, improving combustion efficiency, functioning in saving oil and reducing environment pollution by exhaust gas.

Description

Novel electronic control carburetor
Technical field
The utility model relates to the Component of motorcycle oil supply system, relates in particular to a kind of novel Carburetor of using electronic control technology.
Background technique
Environmental pollution and energy shortage have become two big crises of the world today, are seriously threatening the existence of whole human society, so green technology and power-saving technology have become the problem of a sternness.Along with human living standard's raising, people's environmental consciousness improves constantly, and the minimizing day by day of petroleum resources in addition makes people all have higher requirement to Economy, exhaust index and the driving comfortability of motorcycle.
The work system of general Carburetor is divided into: main oil system 2, low speed oil are 3, starting system etc.Technology emphasis wherein is to satisfy under the prerequisite of environmental regulation, and main oil system 2, low speed oil are 3 to provide good characteristic of fuel delivery, satisfy motor under different operating modes required combustion gas mixing than and fuel feed.As shown in Figure 1, the main oil system of Carburetor is made up of body related channel program, main spindle 21, main jet pipe 22, main foam tube 23, main jet 24, primary air metering-orifice 25 and main oil system master air vent 26 (see figure 2)s, mainly bears the characteristic of fuel delivery requirement under the big-and-middle load condition service condition of motor.(as shown in Figure 1) the low speed oil of Carburetor is 3 to be made up of body related channel program, idle metering jet 31, transition oil outlet 32, idling oil outlet 33, idle spiral shell pin 34, idling air jet 35, idling master's air vent 36 and idling bypass air flue 37 (seeing accompanying drawing 2), mainly bears the characteristic of fuel delivery requirement under the operating mode service conditions such as zero load little load such as engine idle, transition.In addition, when throttle is lost in high engine speeds running, for example: the anti-forced idling mode that drags engine running of motorcycle the etc. when decelerating mode when running at high speed, descending.Closure has been got back to the position of idling, and motor still runs up, and has only idling oil outlet fuel feeding, forms rare partially mixed gas, produces to vow fire and flame-out phenomenon, and mixed gas after-burning when serious produces the strong sound of blowing out in baffler.Maximum consequence is to produce a large amount of carbon monoxide (CO) and hydrocarbon (HC), contaminated air in the exhaust.In order to address this problem, general Carburetor has increased air cutoff valve (ACV) system in the low speed oil supply system.As shown in Figure 2, low speed oil supply system intake duct is made up of idling master air vent and idling bypass air flue, and idling bypass air flue is controlled by air cutoff valve (ACV) 7` system.Air cutoff valve (ACV) 7` system is made up of Carburetor body 1, air cutoff valve (ACV) diaphragm 71`, air cutoff valve (ACV) lid 72`, return spring 73`, piston 74`.Nominal situation two passages give the low speed oil supply system for air simultaneously.When taking place suddenly to lose the throttle operating mode, suction function behind the closure is to air cutoff valve (ACV) diaphragm, air cutoff valve (ACV) diaphragm overcomes the elastic force of return spring, move on the piston and block idling bypass air flue, compensated with air amount in the low speed oil system reduces, in the idling oil outlet, spray denseer fuel mixture, avoid motor to vow fire and flame-out phenomenon.
In the using process of reality, the motorcycle driving operating mode is very complicated: cold starting, idling, acceleration, deceleration, descending, upward slope etc.Carburetor provides required air fuel ratio for each operating mode.This traditional mechanical formula structure Carburetor, for a certain specific operation, air fuel ratio is fixed.If change its numerical value, must adjust structural parameter.But the adjustment of structural parameter certainly will influence the air fuel ratio of other operating mode.Therefore, the fixing structural parameter of this Carburetor can not satisfy the needs of each operating point fully, must take all factors into consideration.Factory reaches EUROIII Emission Standard in order to make exhaust emissions, and each operating point air fuel ratio is generally all rare partially, must sacrifice power character and driving comfortability.If will make Carburetor 100% discharging of producing reach EUROIII Emission Standard, power character and good economy performance must propose very high requirement to the precision of the main ingredients element of Carburetor, just present level of processing, the part of producing does not reach permissible accuracy, and has certain scattered error.
Summary of the invention
The purpose of this utility model is at the problems referred to above deficiency, overcome the shortcoming of conventional construction Carburetor, a kind of novel electronic control carburetor is provided, its energy perception motor operating mode of living in, and, utilize the electronic control dutycycle for each operating point, make and enter in-engine oil gas and reach optimum mixture ratio, improve combustion efficiency, play the effect of fuel-economizing, reduce the pollution of waste gas environment.
In order to achieve the above object, the utility model is by the following technical solutions:
Novel electronic control carburetor comprises Carburetor body, main oil system, low speed oil system and throttle mechanisms; Described main oil system comprises main spindle, main jet pipe, main jet, primary air metering-orifice and main oil system master air vent; Described low speed oil is to comprise idle metering jet, idling oil outlet, idling air jet, idling master's air vent and idling bypass air flue; Described throttle mechanisms comprises throttle blade, throttle plate pin and is fixed on the distolateral closure rocking arm of throttle plate pin one; The described throttle plate pin the other end is provided with the throttle position sensor (TPS) by its driving, establishing a low speed oil on the described idling bypass air flue is duty solenoids, and establishes the main oil system bypass air flue of a band main oil system duty solenoids that communicates with it on the described main oil system master air vent; Described throttle position sensor (TPS), low speed oil are that duty solenoids and main oil system duty solenoids are connected with the electric controller (ECU) of motorcycle by datawire.
Described main oil system duty solenoids is fixed on the main oil system bypass air flue between main oil system master air vent and the air cleaner for motorcycle by connecting base.
Be provided with the O RunddichtringO between described main oil system duty solenoids and the connecting base.
Described throttle position sensor (TPS) is fixed on the Carburetor body by link, and its mating face is provided with the O RunddichtringO.
Described low speed oil is that duty solenoids is fixed on the Carburetor body by link, and its mating face is provided with the O RunddichtringO.
Vertical the above technological scheme, novel electronic control carburetor of the present utility model, energy perception motor operating mode of living in, and for each operating point, utilize the electronic control dutycycle, make to enter in-engine oil gas and reach optimum mixture ratio, improve combustion efficiency, play the effect of fuel-economizing, reduce the pollution of waste gas environment.
Description of drawings
Fig. 1 is that motorcycle carburetor main oil system, low speed oil are generalized section;
Fig. 2 is a two-way intake passage structure schematic representation for existing traditional motorcycle carburetor main oil system, low speed oil;
Fig. 3 is the utility model electronic controlled carburetor throttle position sensor (TPS) installation diagram;
Fig. 4 is the utility model electronic controlled carburetor throttle position sensor (TPS) mounting structure A-A sectional drawing;
Fig. 5 is that the utility model electronic controlled carburetor main oil system, low speed oil are that duty solenoids is installed sectional drawing;
Fig. 6 is the utility model electronic controlled carburetor main oil system electric control principle block diagram.
Below in conjunction with the drawings and specific embodiments the utility model is described further:
Embodiment
Novel electronic control carburetor described in the utility model comprises that Carburetor body 1, main oil system 2, low speed oil are 3 and throttle mechanisms 4; Described throttle mechanisms 4 comprises throttle blade 41, throttle plate pin 42, be fixed on the distolateral closure Rocker arm 43 of throttle plate pin 42 1 and be located at throttle plate pin 42 the other ends and by the throttle position sensor (TPS) 8 of its driving, as shown in Figure 4; Shown in Fig. 1 and 5, main oil system 2 is by Carburetor body related channel program, main spindle 21, main jet pipe 22, main foam tube 23, main jet 24, primary air metering-orifice 25, main oil system master air vent 26 and main oil system bypass air flue 27 are formed, and traditional Carburetor has only main oil system master air vent 26 and do not have main oil system bypass air flue 27 (as shown in Figure 2), main oil system bypass air flue 27 of the present utility model communicates 26 with main oil system master air vent, and main oil system bypass air flue 27 is provided with air cleaner for motorcycle 5 and main oil system duty solenoids 6 (as shown in Figure 5), and main oil system 2 is mainly born the characteristic of fuel delivery requirement under the big-and-middle load condition service condition of motor.Described low speed oil is 3 by Carburetor body related channel program, idle metering jet 31, transition oil outlet 32, idling oil outlet 33, idle spiral shell pin 34, idling air jet 35, idling master's air vent 36 and idling bypass air flue 37 are formed, (as shown in Figure 5) to be provided with low speed oil be that duty solenoids 7 (replaces air cutoff valve (ACV) 7` on traditional Carburetor idling bypass air flue to idling bypass air flue 37 of the present utility model, air cutoff valve (ACV) 7` is as shown in Figure 2 on the tradition Carburetor idling bypass air flue 37), low speed oil is 3 mainly to bear engine idle, characteristic of fuel delivery requirement under the operating mode service conditions such as zero load little load such as transition.Above-mentioned throttle position sensor (TPS) 8, low speed oil are that duty solenoids 7 and main oil system duty solenoids 6 are connected with the electric controller (ECU) of motorcycle by datawire, and its electric control principle as shown in Figure 6.
Below with the improved technical characteristics of the utility model structural principle of the present utility model and advantage are described further:
(1) throttle mechanisms 4: increase throttle position sensor (TPS) 8 on throttle mechanisms 4.Shown in Fig. 3 and 4, throttle mechanisms 4 of the present utility model comprises throttle blade 41, throttle plate pin 42, be fixed on the distolateral closure Rocker arm 43 of throttle plate pin one and be located at the throttle plate pin the other end and by the throttle position sensor (TPS) 8 of its driving, closure Rocker arm 43 is installed as one with throttle plate pin 42, throttle blade 41, throttle position sensor (TPS) 8 is fixed on the Carburetor body 1 by link screw 81, and its mating face is provided with O RunddichtringO 9.When acceleration cable drives closure Rocker arm 43, throttle plate pin 42 drives throttle blade 41 and opens certain angle, throttle plate pin 42 directly drives throttle position sensor (TPS) 8, the opening angle of feedback throttle blade 41 makes the real-time working condition of electric controller (ECU) the perception motorcycle engine of motorcycle to the electric controller (ECU) of motorcycle.
(2) main oil system 2: increase the main oil system bypass air flue 27 that communicates with it and main oil system duty solenoids 6 is installed on main oil system master air vent 26.As shown in Figure 5, main oil system duty solenoids 6 is fixed on the main oil system bypass air flue 27 between main oil system master air vent 26 and the air cleaner for motorcycle 5 by connecting base 10.Main oil system duty solenoids 6 is connected with screw with connecting base, increase O RunddichtringO 9 on the mating face, prevent to leak, connecting base 10 1 ends are communicated with Carburetor body main oil system master air vent 26 by elbow' 271, and the other end is communicated with air cleaner for motorcycle 5 through taking over 272.Its function is achieved in that main oil system master air vent 26 supplies air to the main oil system oil supply system all the time.The air of main oil system bypass air flue 27 then controls 6 through air cleaner for motorcycle 5 by the main oil system duty solenoids.When electric controller (ECU) the perception motor of motorcycle is in big-and-middle load condition, the electric controller of motorcycle (ECU) sends corresponding signal and provides suitable duty cycle signals for main oil system duty solenoids 6, to drive the aperture of main oil system duty solenoids 6, thereby regulating and controlling enters the air quantity of main oil system bypass air flue 26, and the air fuel ratio under the big-and-middle load condition service condition of motor is controlled at ideal range.
(3) low speed oil is 3: on idling bypass air flue 37 low speed oil being set is duty solenoids 7, replaces air cutoff valve (ACV) 7` on the idling bypass air flue of traditional Carburetor.Its structure is as shown in Figure 5: Carburetor body 1 and low speed oil are that duty solenoids 7 connects with screw between the two, increase O RunddichtringO 9 on its mating face, prevent to leak.Its function is achieved in that idling master air vent 36 supplies air to the low speed oil supply system all the time.Idling bypass air flue 37 is duty solenoids control 7 by low speed oil.When electric controller (ECU) the perception motor of motorcycle is in operating modes such as zero load little load such as starting, idling, transition, it is that duty solenoids 7 provides suitable duty cycle signals for low speed oil that the electric controller of motorcycle (ECU) sends corresponding signal, to drive low speed oil is the opening and closing of duty solenoids 7, thereby regulating and controlling enters the air quantity of idling bypass air flue 27, and the air fuel ratio under the operating mode service conditions such as zero load little load such as engine start, idling, transition is controlled at ideal range.
Novel electronic control carburetor of the present utility model is structurally simple and easy reliable, and is compact dexterous.Can be according to throttle position sensor perception throttle opening signal, and then definite motor operating mode of living in, feedback information is to the electric controller (ECU) of motorcycle, corresponding duty cycle signals is revised and sent to electric controller (ECU) through motorcycle, with drive main oil system respectively, low speed oil is the opening and closing of duty solenoids, motorcycle from the idling to the maximum load air flow control under each working condition at ideal range, thereby accurately control fuel supply volume and air fuel ratio indirectly, make the service behaviour of motor reach optimum.Finally make motorcycle when economical consumption of fuel, power character and ride comfort are good, exhaust emissions meets Europe III emission standard.

Claims (5)

1. novel electronic control carburetor comprises Carburetor body, main oil system, low speed oil system and throttle mechanisms; Described main oil system comprises main spindle, main jet pipe, main jet, primary air metering-orifice and main oil system master air vent; Described low speed oil is to comprise idle metering jet, idling oil outlet, idling air jet, idling master's air vent and idling bypass air flue; Described throttle mechanisms comprises throttle blade, throttle plate pin and is fixed on the distolateral closure rocking arm of throttle plate pin one that it is characterized in that: the described throttle plate pin the other end is provided with the throttle position sensor TPS by its driving; Establishing a low speed oil on the described idling bypass air flue is duty solenoids, and establishes the main oil system bypass air flue of a band main oil system duty solenoids that communicates with it on the described main oil system master air vent; Described throttle position sensor TPS, low speed oil are that duty solenoids and main oil system duty solenoids are connected with the electric controller ECU of motorcycle by datawire.
2. novel electronic control carburetor according to claim 1 is characterized in that: described main oil system duty solenoids is fixed on the main oil system bypass air flue between main oil system master air vent and the air cleaner for motorcycle by connecting base.
3. novel electronic control carburetor according to claim 1 is characterized in that: be provided with the O RunddichtringO between main oil system duty solenoids and the connecting base.
4. novel electronic control carburetor according to claim 1 is characterized in that: described throttle position sensor TPS is fixed on the Carburetor body by link, and its mating face is provided with the O RunddichtringO.
5. novel electronic control carburetor according to claim 1 is characterized in that: described low speed oil is that duty solenoids is fixed on the Carburetor body by link, and its mating face is provided with the O RunddichtringO.
CNU2007200515605U 2007-05-17 2007-05-17 Electric control carburetor Expired - Lifetime CN201037438Y (en)

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Application Number Priority Date Filing Date Title
CNU2007200515605U CN201037438Y (en) 2007-05-17 2007-05-17 Electric control carburetor

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Application Number Priority Date Filing Date Title
CNU2007200515605U CN201037438Y (en) 2007-05-17 2007-05-17 Electric control carburetor

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102678389A (en) * 2012-03-23 2012-09-19 上海坤孚企业(集团)有限公司 Separate control type carburetor for motorcycle engine
CN103133184A (en) * 2011-11-30 2013-06-05 上海坤孚企业(集团)有限公司 Separation-control type intelligent carburetor
CN103174548A (en) * 2011-12-21 2013-06-26 镇江中研电控有限公司 Electronic control carburetor and control method of concentration of mixed gas
CN103670804A (en) * 2013-12-24 2014-03-26 麦科尼(福建)化油器制造有限公司 Directional deflection oil needle lifting device of diaphragm type air throttle for automobile
CN116906218A (en) * 2023-07-27 2023-10-20 湛江德利车辆部件有限公司 A general-purpose electronically controlled carburetor device and its control method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103133184A (en) * 2011-11-30 2013-06-05 上海坤孚企业(集团)有限公司 Separation-control type intelligent carburetor
CN103174548A (en) * 2011-12-21 2013-06-26 镇江中研电控有限公司 Electronic control carburetor and control method of concentration of mixed gas
CN102678389A (en) * 2012-03-23 2012-09-19 上海坤孚企业(集团)有限公司 Separate control type carburetor for motorcycle engine
CN103670804A (en) * 2013-12-24 2014-03-26 麦科尼(福建)化油器制造有限公司 Directional deflection oil needle lifting device of diaphragm type air throttle for automobile
CN116906218A (en) * 2023-07-27 2023-10-20 湛江德利车辆部件有限公司 A general-purpose electronically controlled carburetor device and its control method

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: ZHANJIANG DENI CARBURETOR CO., LTD.

Free format text: FORMER NAME: ZHANJIANG DELI CARBURETOR CO., LTD.

CP03 Change of name, title or address

Address after: 524094 Guangdong Province, Zhanjiang city Chikan District Hai Road No. 27

Patentee after: Zhanjiang De Li vehicle part Co., Ltd

Address before: 524043 Guangdong Province, Zhanjiang city Chikan District Hai Road No. 21

Patentee before: Zhanjiang Deli Carburetor Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20080319