CN201031781Y - 无电机高压柱塞式节能装置 - Google Patents
无电机高压柱塞式节能装置 Download PDFInfo
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- CN201031781Y CN201031781Y CNU2007201161839U CN200720116183U CN201031781Y CN 201031781 Y CN201031781 Y CN 201031781Y CN U2007201161839 U CNU2007201161839 U CN U2007201161839U CN 200720116183 U CN200720116183 U CN 200720116183U CN 201031781 Y CN201031781 Y CN 201031781Y
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- 238000002347 injection Methods 0.000 claims abstract description 8
- 239000007924 injection Substances 0.000 claims abstract description 8
- 239000000126 substance Substances 0.000 abstract description 4
- 239000003345 natural gas Substances 0.000 abstract description 3
- 239000000654 additive Substances 0.000 abstract description 2
- 230000000996 additive Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 230000005611 electricity Effects 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 26
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Abstract
本实用新型公开了一种无电机高压柱塞式节能装置，它主要由柱塞缸、增压缸和气路换向阀组成，柱塞缸内设置两个单向阀组，一个单向阀组与加液罐相连接，另一个单向阀组通过缓冲罐与溢流阀和注入阀相连接；增压缸内设置活塞，活塞由一组活塞片组成，柱塞缸内的柱塞杆与活塞相连接，柱塞杆的后端与尾杆相连接，气路换向阀内设有两个阀芯，阀芯与尾杆相连接。本装置设置柱塞缸、增压缸和气路换向阀，是利用天然气自身的压力能，进行工作的柱塞式装置。不需要电，不需要热能，是一种节能装置。该装置操作简便、零部件不易损坏，使用寿命长，安全可靠。该装置适用于化工厂压缩空气、向化工管道内注入添加剂和作为容器试压设备。
Description
无电机髙压柱塞式节能装置技术领域本实用新型涉及一种用于油田工程、天然气管线进行高压注液的装置。 背景技术高压柱塞式节能装置主要用于天然气管道、井口注入防冻剂（如甲醇、乙醇等）， 现有高压注入装置采用电机带动柱塞泵工作，工作时需用电机带动，浪费能源。 发明内容本实用新型的目的在于提供一种使用寿命长，安全可靠、无电机带动的高压柱塞 式节能装置。本实用新型的技术方案是：无电机高压柱塞式节能装置，它主要由柱塞缸、增压 缸和气路换向阀组成，柱塞缸内设置两个单向阀组， 一个单向阀组与加液罐相连接，另一个单向阀组通过缓冲罐与溢流阀和注.入阀相连接；增压缸内设置活塞，活塞由一组活 塞片组成，柱塞缸内的柱塞杆与活塞相连接，柱塞杆的后端与尾杆相连接，气路换向阀 内设有两个阀芯，阀芯与尾杆相连接。本实用新型设置柱塞缸、增压缸和气路换向阀，是利用天然气自身的压力能，进 行工作的柱塞式装置。不需要电，不需要热能，是一种节能装置。该装置操作简便、零 部件不易损坏，使用寿命长，安全可靠。另外，该装置适用于化工厂压縮空气、向化工 管道内注入添加剂和作为容器试压设备。该装置注入时可将要注入的液体介质（如甲醇、乙醇、缓蚀剂、阻垢剂、溴等）均匀雾化注入管道。本装置采用抗H2S、氯根腐蚀材料 制作，故在含H2S天然气中也能广泛应用。 附图说明图1是本实用新型无电机高压柱塞式节能装置结构图；图2是本实用新型无电机高压柱塞式节能装置主视图的剖视图。具体实施方式如图1所示，无电机高压柱塞式节能装置，装置的前端部分主要包括计量表8、加 液罐9、单向阀组ll、单向阀组12、柱塞缸7、缓冲罐13、储能缸连接法兰21、溢流 阀10、注入阀14、计量表、压力表、高压管线等组成。装置的中端增压缸部分主要由 活塞缸体5、柱塞杆6等组成。装置的后端由气路换向阀3、阀芯1和2、压力表15、 过滤器16、进气针阀、回气针阀、放空阀和低压管线等组成。_如图2所示，无电机高压柱塞式节能装置，主要由三部分组成，装置的前端是柱 塞缸，中部为增压缸，后部是气路换向阀。柱塞缸内设置两个单向阀组， 一个单向阀组 与加液罐相连接，另一个单向阀组通过缓冲罐与溢流阀和注入阀相连接；增压缸体与气 路换向阀体之间通过组件19相连接，增压缸两端设置端盖20，端盖内设有通气道22 和23，增压缸内设置活塞4，活塞由一组活塞片组成，柱塞缸7内的柱塞杆6与活塞相 连接，柱塞杆的后端与尾杆25相连接，气路换向阀内设有两个阀芯，阀芯与尾杆相连 接。装置的底部为底座17，通过缸体支座18支撑增压缸体5，通过阀^4支座24支撑气 路换向阀3。本装置的工作过程是：从高压管线取气口引出的天然气，降至注醇装置工作压力 6.3MPa以下进入气路换向阀进气口，气路换向阔的两个阀芯在不同的位置，形成不词的 两个气路通道来实现换向。从换向阀右端A出来的气体进入增压缸At口时，增压缸中的 活塞往右移动，带动柱塞杆也向右移，柱塞缸中间的空腔体积增大，压力下降，单向阔 组12关闭，单向阀组ll打开，把醇液吸入。同时，增压缸中的活塞往右移，带动气路 换向阀中的阀芯l也往右移，换向阀右端的气体压力升高，推动阀芯2往左移动，形成 另一个气路通道，进气口进入的气体从B引出到增压缸的Bi进口，同时切断AA,通道与 进气口的气路通道。而从B,进口进入增压缸的气体，推动拉压缸的活塞往左移动，同时 带动柱塞及换向阀中的阔芯1也往左移动。柱塞杆向左移，柱塞缸的空腔体积被压缩， 压力升高，单向阀组ll关闭，单向阀组12打开，空腔中的醇液被加压至高达50.0MPa 进入缓冲罐，通过注入阀进入管线，完成注醇工作。同时增压缸左端的气体A,A进入换 向阀的汇气口，排入低压管线。换向阀左端的气被阀芯l压缩，压力升高，推动阀芯2 往右移，切断了BB,气路与进气口间的通道，而沟通了 AA【通道与进气口间的气路，此时 己开始了下一周期的注醇工作了。这样周而复始地重复上述运动，不间断地把醇液注入 高压输气管线，把利用过的已经降了 0.6MPa左右的气体输回低压管线。
Claims (1)
1、一种无电机高压柱塞式节能装置，其特征在于：它主要由柱塞缸(7)、增压缸(5)和气路换向阀(3)组成，柱塞缸内设置两个单向阀组(11、12)，一个单向阀组与加液罐(9)相连接，另一个单向阀组通过缓冲罐(13)与溢流阀(10)和注入阀(14)相连接；增压缸内设置活塞(4)，活塞由一组活塞片组成，柱塞缸内的柱塞杆(6)与活塞相连接，柱塞杆的后端与尾杆(25)相连接，气路换向阀内设有两个阀芯(1、2)，阀芯与尾杆相连接。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102012300A (zh) * | 2010-07-02 | 2011-04-13 | 陕西神木化学工业有限公司 | 北方地区冬季管线水压试验方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102012300A (zh) * | 2010-07-02 | 2011-04-13 | 陕西神木化学工业有限公司 | 北方地区冬季管线水压试验方法 |
| CN102012300B (zh) * | 2010-07-02 | 2012-10-24 | 陕西神木化学工业有限公司 | 北方地区冬季管线水压试验方法 |
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