CN201020766Y - Composite container floor with particle board as core material for structure - Google Patents

Composite container floor with particle board as core material for structure Download PDF

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CN201020766Y
CN201020766Y CNU2007200350049U CN200720035004U CN201020766Y CN 201020766 Y CN201020766 Y CN 201020766Y CN U2007200350049 U CNU2007200350049 U CN U2007200350049U CN 200720035004 U CN200720035004 U CN 200720035004U CN 201020766 Y CN201020766 Y CN 201020766Y
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bamboo
impregnated
composite container
low temperature
deck
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张齐生
罗伯特.威尔伍德
许斌
陈立衡
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Nanjing Forestry University
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Nanjing Forestry University
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Abstract

本实用新型是结构用刨花板为芯层的复合集装箱底板,以结构用刨花板为芯板,其上下面层材料各采用2~4层涂胶或浸胶的木质单板;或由表至里分别采用一张浸渍纸,一张浸胶的竹席和1~3张双面涂胶或浸胶的木质单板;或由表至里分别采用一张东南亚产的克隆或阿必东木质单板,或其他性能类似木质单板,1~3张双面涂胶或浸胶的木质单板(或用浸胶的竹帘或竹席代替部分或全部木质单板)。优点:结构用刨花板经定厚砂光后作为中间的芯层材料,以4~8层木质单板、竹帘、竹席、树脂浸渍纸等材料单独或复合使用作为面层材料,拓宽了底板的原料来源,制成的复合集装箱底板质量稳定,强度、弹性模量等各项性能指标符合国际集装箱工业的技术要求。

Figure 200720035004

The utility model is a composite container bottom plate with a particle board for structure as the core layer. The particle board for structure is used as the core board, and 2 to 4 layers of glue-coated or dipped wooden veneers are used for the upper and lower layer materials; or from the surface to the inside respectively. Use one impregnated paper, one impregnated bamboo mat and 1-3 double-sided glued or impregnated wooden veneers; or use one piece of clone or Abidon wood veneer produced in Southeast Asia from the surface to the inside. , or other wood veneers with similar properties, 1 to 3 double-sided glued or dipped wooden veneers (or use dipped bamboo curtains or bamboo mats to replace part or all of the wooden veneers). Advantages: Particleboard for structure is used as the middle core material after being sanded to a certain thickness, and 4 to 8 layers of wood veneer, bamboo curtain, bamboo mat, resin impregnated paper and other materials are used alone or in combination as the surface material, which widens the bottom plate The quality of the composite container floor is stable, and the performance indicators such as strength and elastic modulus meet the technical requirements of the international container industry.

Figure 200720035004

Description

结构用刨花板为芯层材料的复合集装箱底板 Composite container floor with particle board as core material for structure

技术领域 technical field

本实用新型涉及的是结构用刨花板为芯层材料的复合集装箱底板,属木材工业中的人造板制造技术领域。The utility model relates to a composite container bottom plate with particleboard for structure as the core material, and belongs to the technical field of wood-based panel manufacturing in the wood industry.

背景技术 Background technique

集装箱的主要承载面积是底板,集装箱制造业要求底板具有很高的力学性能、外观质量、抗冲击性和耐老化性能。长期以来,集装箱制造业几乎全部依赖热带雨林中生长的硬阔叶材克隆(Keruing)和阿必东(Apitong)制成的多层厚胶合板作底板。由于该类树种的生长周期很长,一般均需50年甚至更长。随着原始热带雨林的过度开采,大径级克隆和阿必东已出现有价无市的局面,为了保护世界生态环境,减少热带硬木资源的消耗,开发新型集装箱底板,拓宽底板用材来源,具有深远的现实意义。The main load-bearing area of a container is the bottom plate. The container manufacturing industry requires the bottom plate to have high mechanical properties, appearance quality, impact resistance and aging resistance. For a long time, the container manufacturing industry has relied almost entirely on multi-layer thick plywood made of hard broad-leaf clones (Keruing) and Apitong (Apitong) grown in tropical rainforests as bottom plates. Because the growth cycle of this type of tree species is very long, it generally takes 50 years or even longer. With the over-exploitation of the original tropical rainforest, large-diameter clones and Abidon have become priceless. In order to protect the world's ecological environment and reduce the consumption of tropical hardwood resources, develop new container floors and broaden the source of floor materials. profound practical significance.

发明内容 Contents of the invention

本实用新型的目的是提供一种以结构用刨花板为芯层材料的复合集装箱底板。该复合集装箱底板可利用小径材、枝桠材和采伐、加工剩余物制成纵向强度和弹性模量很高,且纵横两向的强度和弹性模量之比符合一定要求,并有较高抗剪切性能的结构用刨花板,以这种结构用刨花板作为集装箱底板的芯层材料。面层材料可以采用木质单板、竹帘、竹席、树脂浸渍纸等材料,可单独使用或复合使用。The purpose of the utility model is to provide a composite container bottom plate with particleboard for structure as the core material. The composite container bottom plate can be made of small-diameter wood, branch wood, and harvesting and processing residues with high longitudinal strength and elastic modulus, and the ratio of strength and elastic modulus in the longitudinal and horizontal directions meets certain requirements, and has high shear resistance. Structural particleboard with cutting performance, which is used as the core material of the container floor. The surface material can be made of wood veneer, bamboo curtain, bamboo mat, resin impregnated paper and other materials, which can be used alone or in combination.

本实用新型的技术解决方案:其结构是以结构用刨花板为芯板,上下面层材料各采用2-4层涂布或浸渍酚醛胶(或其它耐候性胶)的木质单板;或由表至里分别采用一张浸渍纸,一张浸渍酚醛胶(或其它耐候性胶)的竹席和1~3张双面涂布或浸渍酚醛胶(或其它耐候性胶)的木质单板(或用浸渍酚醛胶或其它耐候性胶的竹帘代替部分或全部木质单板);或由表至里分别采用一张东南亚产的克隆或阿必东木质单板,或其它性能类似木质单板,1~3张双面涂布或浸渍酚醛胶(或其它耐候性胶)的木质单板,或用浸渍酚醛胶(或其它耐候性胶)的竹帘或竹席代替部分或全部木单板。The technical solution of the present utility model: its structure is to take the particle board for structure as the core board, and the upper and lower layer materials each adopt 2-4 layers of wood veneers coated or impregnated with phenolic glue (or other weather-resistant glue); One piece of impregnated paper, one piece of bamboo mat impregnated with phenolic glue (or other weather-resistant glue) and 1 to 3 sheets of wood veneer (or double-sided coated or impregnated with phenolic glue (or other weather-resistant glue)) Use bamboo curtains impregnated with phenolic glue or other weather-resistant glue to replace part or all of the wooden veneers); or use a piece of clone or Abidon wood veneer produced in Southeast Asia from the outside to the inside, or other wood veneers with similar properties, 1 to 3 double-sided coated or impregnated phenolic glue (or other weather-resistant glue) wooden veneers, or replace part or all of the wood veneers with bamboo curtains or bamboo mats impregnated with phenolic glue (or other weather-resistant glue).

本实用新型的优点:可有效地利用我国和世界各地不同树种、不同径级的木材,如天然林及人工林的各种针叶材、阔叶材木材以及竹材等。将这些材料单独或复合使用,经科学的设计和合理的组合,既可解决世界范围内硬木紧缺的困难,又可解决大批量生产出符合国际集装箱工业技术要求的新型底板的技术难题。由特制的结构用刨花板经定厚砂光后作为中间的芯层材料,以4~8层木质单板、竹帘、竹席、树脂浸渍纸等材料单独或复合使用作为面层材料;部分木质单板需双面涂布(或浸渍)酚醛胶(或其它耐候性胶),竹帘、竹席需浸渍酚醛胶(或其它耐候性胶),树脂浸渍纸是由木浆纸浸渍酚醛或三聚氰胺或这两种混合树脂,再经低温干燥而制成。这些胶中都应加入一定量的杀虫剂,使其在热压时均匀渗透到集装箱底板的面层材料中,使底板具有长效防虫性能;将芯层材料和面层材料组合成板坯,再经热压胶合制成集装箱底板,其强度、弹性模量等各项性能指标,都能完全符合国际集装箱工业的技术要求。The utility model has the advantages of effectively utilizing timbers of different tree species and different diameter classes in my country and all over the world, such as various coniferous timbers, broad-leaved timbers and bamboos of natural forests and artificial forests. Using these materials alone or in combination, through scientific design and reasonable combination, can not only solve the difficulty of hardwood shortage in the world, but also solve the technical problem of mass production of new bottom plates that meet the technical requirements of the international container industry. The special structural particle board is used as the middle core material after being sanded to a certain thickness, and 4-8 layers of wood veneer, bamboo curtain, bamboo mat, resin impregnated paper and other materials are used alone or in combination as the surface material; some wood The veneer needs to be double-coated (or impregnated) with phenolic glue (or other weather-resistant glue), bamboo curtains and bamboo mats need to be impregnated with phenolic glue (or other weather-resistant glue), and resin-impregnated paper is made of wood pulp paper impregnated with phenolic or melamine Or these two mixed resins are made by drying at low temperature. A certain amount of insecticide should be added to these glues, so that it can penetrate evenly into the surface material of the container floor during hot pressing, so that the bottom plate has long-term insect-proof performance; the core material and surface material are combined into a slab , and then hot-pressed and glued to make the container bottom plate, its strength, elastic modulus and other performance indicators can fully meet the technical requirements of the international container industry.

附图说明 Description of drawings

附图1为一种以结构用刨花板为芯层材料的复合集装箱底板结构示意图。Accompanying drawing 1 is a kind of structural schematic diagram of the bottom plate of composite container with particleboard for structure as the core layer material.

附图2为一种以结构用刨花板为芯层材料的复合集装箱底板结构示意图。Accompanying drawing 2 is a structural schematic diagram of a composite container floor with particleboard for structure as the core material.

附图3为一种以结构用刨花板为芯层材料的复合集装箱底板结构示意图。Accompanying drawing 3 is a structural schematic diagram of a composite container floor with particleboard for structure as the core material.

附图4为一种以结构用刨花板为芯层材料的复合集装箱底板结构示意图。Accompanying drawing 4 is a structural schematic diagram of a composite container floor with particleboard for structure as the core material.

图中1是上下各2~3层双面涂布(或浸渍)酚醛胶并经低温干燥的纵向纹理的木质单板;2是上下各一层双面涂布(或浸渍)酚醛胶并经低温干燥的横向纹理的木质单板;3是结构用刨花板芯板;4是上下各一层浸渍酚醛或三聚氰胺,或这两种混合树脂的浸渍纸;5是上下各一层浸渍酚醛胶并经低温干燥的竹席;6是二层双面涂布(或浸渍)酚醛胶并经低温干燥的纵向纹理木质单板;7是两层浸渍酚醛胶并经低温干燥的竹帘,或用一层双面涂布(或浸渍)酚醛胶的木质单板代替其中一层竹帘;8是克隆或阿必东木质单板(东南亚等地产的),或用其它性能类似木质单板;9是上下各1~2层双面涂布(或浸渍)酚醛胶并经低温干燥的木质单板,或用一层浸渍酚醛胶并经低温干燥的竹席或竹帘代替一层木质单板。1 in the figure is a wooden veneer with longitudinal texture with 2 to 3 layers of double-sided coating (or impregnated) phenolic glue on the upper and lower sides and dried at low temperature; Wooden veneer with horizontal grains dried at low temperature; 3 is particle board core board for structure; 4 is impregnated paper with phenolic or melamine or the two mixed resins; 5 is impregnated with phenolic glue and passed Bamboo mats dried at low temperature; 6 is two layers of double-sided coated (or impregnated) phenolic glue and dry longitudinal grain wood veneer; 7 is two layers of bamboo curtain impregnated with phenolic glue and dried at low temperature, or with a layer of Double-sided coated (or impregnated) wood veneer with phenolic glue replaces one layer of bamboo curtain; 8 is clone or Abidon wood veneer (from Southeast Asia, etc.), or other wood veneers with similar properties; 9 is up and down 1 to 2 layers of double-sided coated (or impregnated) phenolic glue and dried at low temperature wood veneer, or replace one layer of wooden veneer with a layer of bamboo mat or curtain impregnated with phenolic glue and dried at low temperature.

具体实施方式 Detailed ways

实施例1:Example 1:

对照图1,以松木(落叶松、马尾松、思茅松等)的单板、结构用刨花板芯板(可用各种单一树种或性能相近的混合树种为原料)来制造复合集装箱底板,其结构是在结构用刨花板芯板的上、下对称依次设有一层双面涂布(或浸渍)酚醛胶并经低温干燥的横向纹理的木质单板2,2~3层双面涂布或浸渍酚醛胶并经低温干燥的纵向纹理的木质单板1。Referring to Figure 1, the composite container floor is made of pine (larch, masson pine, Simao pine, etc.) A layer of double-sided coated (or impregnated) phenolic glue is arranged symmetrically on the top and bottom of the structural particleboard core board, and a horizontally textured wooden veneer 2, 2 to 3 layers of double-sided coated (or impregnated) phenolic glue and dried at low temperature A wood veneer 1 with longitudinal grain and dried at low temperature.

实施例2:Example 2:

对照图2,以酚醛浸渍纸、竹席、木质单板、结构用刨花板为原料制造复合集装箱底板,其结构是在结构用刨花板芯板的上、下对称依次设有二层双面涂布(或浸渍)酚醛胶并经低温干燥的纵向纹理木质单板6,一层浸渍酚醛胶并经低温干燥的竹席5和一层浸渍酚醛(或三聚氰胺或这两种混合树脂)的浸渍纸4。Contrast Fig. 2, with phenolic impregnated paper, bamboo mat, wooden veneer, particleboard for structure as raw material to manufacture composite container bottom plate, its structure is to be provided with two layers of double-sided coating ( Or impregnated) phenolic glue and dry longitudinal grain wood veneer 6 at low temperature, one layer of phenolic glue impregnated and low temperature dried bamboo mat 5 and one layer of impregnated paper 4 impregnated with phenolic (or melamine or these two mixed resins).

实施例3,Example 3,

对照图3,以酚醛浸渍纸、竹席、竹帘、木质单板、结构用刨花板芯板为原料制造复合集装箱底板,其结构是在结构用刨花板芯板的上下对称依次设有两层浸渍酚醛胶并经低温干燥的竹帘7,一层浸渍酚醛胶并经低温干燥的竹席5和一层酚醛浸渍纸4。Comparing with Figure 3, the composite container bottom plate is made of phenolic impregnated paper, bamboo mat, bamboo curtain, wooden veneer, and structural particleboard core board. A bamboo curtain 7 that is glued and dried at a low temperature, a bamboo mat 5 that is impregnated with phenolic glue and dried at a low temperature, and a layer of phenolic impregnated paper 4 .

实施例4:Example 4:

对照图4,以克隆木质单板、其它木质单板、竹帘、竹席、结构用刨花板芯板为原料制造复合集装箱底板,其结构是在结构用刨花板芯板的上下对称依次设有1~2层双面涂布(或浸渍)酚醛胶并经低温干燥的木质单板9和一层克隆或阿必东木质单板8。Comparing with Fig. 4, the composite container floor is manufactured by using cloned wooden veneer, other wooden veneer, bamboo curtain, bamboo mat, and particle board core board for structure as raw materials. Two layers of double-sided coated (or impregnated) phenolic glue and low-temperature dried wood veneer 9 and one layer of clone or Abidon wood veneer 8 .

Claims (4)

1. the structure particieboard is the composite container baseboard of core material, it is characterized in that being provided with one deck double spread or dipping phenol glue successively with the upper and lower symmetry of partice board core stock and through the Wooden veneer of the cross grain of low temperature drying 2~3 layers of double spread or dipping phenol glue and through the Wooden veneer of vertical texture of low temperature drying in structure.
2. the structure particieboard is the composite container baseboard of core material, it is characterized in that being provided with two layers of vertical texture Wooden veneer successively with the symmetry up and down of partice board core stock one deck dipping phenol glue and through the bamboo mat of low temperature drying and the impregnated paper of one deck dipping phenolic aldehyde or melamine or dipping phenolic aldehyde and melamine hybrid resin in structure.
3. the structure particieboard is the composite container baseboard of core material, it is characterized in that being provided with two-layer dipping phenol glue successively and replacing wherein one deck bamboo curtain splint with the symmetry up and down of partice board core stock one deck dipping phenol glue and through bamboo mat and one deck dipping phenolic aldehyde or the melamine of low temperature drying or flood the impregnated paper of phenolic aldehyde and melamine hybrid resin through the bamboo curtain splint of low temperature drying or with the Wooden veneer of one deck double spread or dipping phenol glue in structure.
4. the structure particieboard is the composite container baseboard of core material, it is characterized in that being provided with 1~2 layer of double spread or dipping phenol glue successively with the symmetry up and down of partice board core stock and through the Wooden veneer of low temperature drying and one deck clone or A Bidong Wooden veneer in structure.
CNU2007200350049U 2007-03-06 2007-03-06 Composite container floor with particle board as core material for structure Expired - Fee Related CN201020766Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102717408A (en) * 2010-07-21 2012-10-10 南京林业大学 Bamboo and wood composite container bottom plate manufactured by one-step hot pressing and having high elastic modulus and manufacture method thereof
CN104209992A (en) * 2013-06-05 2014-12-17 宜兴市一洲木业有限公司 Plywood for bamboo-wood composite container soleplate
CN106493802A (en) * 2016-12-27 2017-03-15 福建和其昌树脂科技有限公司 A kind of container bottom board containing directional structure board and preparation method thereof
CN111806002A (en) * 2014-08-20 2020-10-23 瑞士克罗诺泰克股份公司 Composite board made of wood material

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102717408A (en) * 2010-07-21 2012-10-10 南京林业大学 Bamboo and wood composite container bottom plate manufactured by one-step hot pressing and having high elastic modulus and manufacture method thereof
CN102717408B (en) * 2010-07-21 2014-06-18 南京林业大学 Bamboo and wood composite container bottom plate manufactured by one-step hot pressing and having high elastic modulus and manufacture method thereof
CN104209992A (en) * 2013-06-05 2014-12-17 宜兴市一洲木业有限公司 Plywood for bamboo-wood composite container soleplate
CN111806002A (en) * 2014-08-20 2020-10-23 瑞士克罗诺泰克股份公司 Composite board made of wood material
CN106493802A (en) * 2016-12-27 2017-03-15 福建和其昌树脂科技有限公司 A kind of container bottom board containing directional structure board and preparation method thereof
CN106493802B (en) * 2016-12-27 2019-03-08 福建和其昌树脂科技有限公司 A kind of container bottom board and preparation method thereof containing directional structure board

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