CN201014892Y - A greenhouse solar drying facility for agricultural products - Google Patents
A greenhouse solar drying facility for agricultural products Download PDFInfo
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- CN201014892Y CN201014892Y CNU2007201036491U CN200720103649U CN201014892Y CN 201014892 Y CN201014892 Y CN 201014892Y CN U2007201036491 U CNU2007201036491 U CN U2007201036491U CN 200720103649 U CN200720103649 U CN 200720103649U CN 201014892 Y CN201014892 Y CN 201014892Y
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Abstract
本实用新型公开了一种温室型农产品太阳能干燥设施,属于农产品干燥技术领域。特别适合我国新疆等光热资源丰富地区的特色农产品,如葡萄、杏、大枣及各类蔬菜等的干燥。技术方案包括框架式的主体结构,在该框架结构外覆盖具有一定间隔距离的双层塑料膜,在塑料膜的顶部和下部安装通风设施或设备,内部设置晾晒设施;塑料膜底部开进风口,顶部开口安装排风扇,或塑料膜顶部开进风口,底部安装排风扇。本设施能够使产品干制周期大大缩短,使干燥设施中温度、湿度得到有效控制,提高葡萄干绿级品率,减少尘土污染,提高产品的卫生质量和感官质量。本设施的使用对新疆农产品种植和加工产业的发展具有积极的带动作用,具有显著的经济效益和社会效益。
The utility model discloses a greenhouse-type solar drying facility for agricultural products, which belongs to the technical field of drying agricultural products. It is especially suitable for drying characteristic agricultural products in areas rich in light and heat resources such as Xinjiang in my country, such as grapes, apricots, jujubes and various vegetables. The technical solution includes a frame-type main structure, covered with a double-layer plastic film with a certain distance on the outside of the frame structure, installing ventilation facilities or equipment on the top and bottom of the plastic film, and setting drying facilities inside; the bottom of the plastic film has an air inlet, An exhaust fan is installed at the top opening, or an air inlet is opened at the top of the plastic film, and an exhaust fan is installed at the bottom. This facility can greatly shorten the product drying cycle, effectively control the temperature and humidity in the drying facility, increase the rate of green raisins, reduce dust pollution, and improve the hygienic and sensory quality of the product. The use of this facility will play a positive role in driving the development of Xinjiang's agricultural product planting and processing industries, and will have significant economic and social benefits.
Description
技术领域technical field
本实用新型涉及一种温室型农产品太阳能干燥设施,属于农产品干燥技术领域。特别适合我国新疆等光热资源丰富地区的特色农产品,如葡萄、杏、大枣及各类蔬菜等的干燥。The utility model relates to a greenhouse-type solar drying facility for agricultural products, which belongs to the technical field of drying agricultural products. It is especially suitable for drying characteristic agricultural products in areas rich in light and heat resources such as Xinjiang in my country, such as grapes, apricots, jujubes and various vegetables.
背景技术Background technique
高能耗和干燥过程中产品品质的变化是农产品干燥中要解决的两个最主要问题。干燥是一种高能耗的操作,据资料统计,法国、英国、瑞典等发达国家,高达12%的工业能耗用于干燥工艺,在各种工业干燥能耗中,农产品干燥能耗仅次于造纸工业,位居第2位,我国干燥操作的能耗约占总能耗的10%。因此如何以低能耗和低成本去获得优质的脱水干燥产品,成为当前农产品干燥急需研究和解决的问题,也是干燥技术研究和发展中的一项最大的挑战,它不仅关系到该产业的可持续发展,同时也是建设资源节约型社会的需要。High energy consumption and changes in product quality during the drying process are the two most important problems to be solved in the drying of agricultural products. Drying is a high-energy-consuming operation. According to statistics, up to 12% of industrial energy consumption is used in drying processes in developed countries such as France, the United Kingdom, and Sweden. Among various industrial drying energy consumption, the energy consumption of agricultural product drying is second only to The paper industry ranks second, and the energy consumption of drying operations in my country accounts for about 10% of the total energy consumption. Therefore, how to obtain high-quality dehydrated and dried products with low energy consumption and low cost has become an urgent problem to be studied and solved in the current drying of agricultural products, and it is also the biggest challenge in the research and development of drying technology. It is not only related to the sustainability of the industry development, but also the need to build a resource-saving society.
新疆特色瓜果蔬菜品种繁多,质优味美,且具有得天独厚的光热资源,无论从气候条件、地理环境还是运输成本考虑,均非常适合于发展制干产业。通过太阳能干制设施的研究开发,以达到高效利用新疆丰富太阳能资源,提高新疆特色果蔬干制产品品质和经济价值的目的。Xinjiang has a wide variety of characteristic melons, fruits and vegetables, with high quality and delicious taste, and has unique light and heat resources. It is very suitable for the development of drying industry in terms of climatic conditions, geographical environment and transportation costs. Through the research and development of solar drying facilities, the purpose of efficiently utilizing Xinjiang's rich solar energy resources and improving the quality and economic value of Xinjiang's characteristic dried fruits and vegetables.
农产品干制技术分自然干燥和人工干燥技术。自然干燥是将收获的新鲜原料经过一定的前处理,如热烫、碱液等。利用太阳能直接晒干或间接晾干的干燥方式;人工干燥是将原料经过一定的前处理后利用一定的干燥技术如热风干燥、微波干燥、红外干燥、冷冻干燥等技术进行干燥的方法。太阳能干燥就是使被干物料直接吸收太阳能或间接利用太阳能空气集热器来加热空气,通过热空气的对流使产品干燥的一种高效、清洁的干燥技术手段。The drying technology of agricultural products is divided into natural drying and artificial drying technology. Natural drying is to subject the harvested fresh raw materials to certain pretreatments, such as blanching, lye, etc. Direct drying or indirect drying using solar energy; artificial drying is a method of drying raw materials using certain drying techniques such as hot air drying, microwave drying, infrared drying, and freeze drying after a certain pretreatment. Solar drying is an efficient and clean drying technology that makes the material to be dried directly absorb solar energy or indirectly use solar air collectors to heat the air, and dry the product through the convection of hot air.
目前新疆葡萄干燥主要是利用建于干燥的戈壁沙漠上的晾房进行生产,晾房四周采用蜂眼式透风砖墙,利用夏季高温(40℃以上)和盆地四周下降的热空气“焚风”来“烘干”葡萄。葡萄果穗可摊放在木头架面上,捆绑在垂直的木头桩上或搭在水平的铁丝上。由于环境条件差,产品在自然干制中存在干制周期长、效率低、产品品质低和卫生质量差等问题。如果在新疆等具有丰富的太阳能资源的地区使用太阳能干燥技术进行农产品干燥,不仅可以降低生产成本,同时对提高产品质量和有效保护环境、节约能源,促进当地农产品加工业的集约化发展具有重要的作用。At present, the drying of grapes in Xinjiang is mainly carried out in the drying room built on the dry Gobi desert. The surrounding area of the drying room is made of bee-eye type ventilation brick walls, and the high temperature in summer (above 40°C) and the hot air "foehn" falling around the basin are used. To "dry" the grapes. Grape ears can be spread out on a wooden shelf, tied to vertical wooden stakes or draped over horizontal wire. Due to poor environmental conditions, there are problems such as long drying cycle, low efficiency, low product quality and poor hygienic quality in the natural drying of products. If solar drying technology is used to dry agricultural products in areas with abundant solar energy resources such as Xinjiang, it can not only reduce production costs, but also play an important role in improving product quality, effectively protecting the environment, saving energy, and promoting the intensive development of local agricultural product processing industries. effect.
实用新型内容Utility model content
本实用新型的目的是要提供一种温室型农产品太阳能干燥设施,它具有建造成本低、高效、节能等优点,不仅可用于生产高质量果蔬干制产品,还可用于粮食、牧草等其它农产品的干制。The purpose of this utility model is to provide a greenhouse-type solar drying facility for agricultural products, which has the advantages of low construction cost, high efficiency, and energy saving. Dried.
为达到本实用新型的目的所采取的技术方案包括,框架式的主体结构,在该框架结构外覆盖具有一定间隔距离的双层塑料膜,在塑料膜的顶部和下部安装通风设施或设备,内部设置晾晒设施。The technical solution adopted to achieve the purpose of this utility model includes: a frame-type main body structure, covered with a double-layer plastic film with a certain distance from the outside of the frame structure, and ventilation facilities or equipment are installed on the top and bottom of the plastic film. Set up drying facilities.
上述的温室型农产品太阳能干燥设施中,所述塑料膜底部开进风口,顶部开口安装排风扇,或所述塑料膜顶部开进风口,底部安装排风扇。In the above-mentioned greenhouse-type solar drying facility for agricultural products, the bottom of the plastic film has an air inlet and the top opening is equipped with an exhaust fan, or the top of the plastic film has an air inlet and an exhaust fan is installed at the bottom.
上述的温室型农产品太阳能干燥设施中,所述的框架结构的走向为东西方向,包括立柱和横梁,立柱由南至北成排设置,立柱顶端为横梁,整体外观构成长方体。In the above-mentioned greenhouse-type solar drying facility for agricultural products, the frame structure is oriented east-west, including columns and beams, the columns are arranged in rows from south to north, the top of the columns is a beam, and the overall appearance forms a cuboid.
上述的温室型农产品太阳能干燥设施的顶部可为平顶、拱形或三角形架构。The top of the above-mentioned greenhouse-type solar drying facility for agricultural products can be flat, arched or triangular.
上述的温室型农产品太阳能干燥设施的顶部为三角形,受热顶面朝正南方向,斜度为三十至四十度。The top of the above-mentioned greenhouse-type solar drying facility for agricultural products is triangular, and the heated top surface faces due south, with an inclination of 30 to 40 degrees.
上述的温室型农产品太阳能干燥设施中,所述的框架结构的材料为木材或金属或混凝土。In the above-mentioned greenhouse-type solar drying facility for agricultural products, the material of the frame structure is wood or metal or concrete.
上述的温室型农产品太阳能干燥设施中,所述的双层塑料膜间留20cm的间隙。In the above-mentioned greenhouse-type solar drying facility for agricultural products, a gap of 20 cm is left between the double-layer plastic films.
上述的温室型农产品太阳能干燥设施中,所述的双层塑料膜,外层为透明或半透明,内层为黑色塑料膜或黑色遮阳网。In the above-mentioned greenhouse-type solar drying facility for agricultural products, the outer layer of the double-layer plastic film is transparent or translucent, and the inner layer is a black plastic film or black sunshade net.
本实用新型综合了设施农业中温室的优点和当地葡萄传统干制晾房的特点,能够使产品干制周期大大缩短,使干燥设施中温度、湿度得到有效控制,提高葡萄干绿级品率,减少尘土污染,生产优质葡萄干。该设施的设计和使用对新疆农产品种植和加工产业的发展具有积极的带动作用,具有显著的经济效益和社会效益。The utility model combines the advantages of the greenhouse in facility agriculture and the characteristics of the traditional drying room for local grapes, which can greatly shorten the drying cycle of the product, effectively control the temperature and humidity in the drying facility, increase the rate of green-grade raisins, reduce the Dust pollution, producing high-quality raisins. The design and use of this facility will play a positive role in promoting the development of Xinjiang's agricultural product planting and processing industries, and will have significant economic and social benefits.
附图说明Description of drawings
图1为本实用新型温室型农产品太阳能干燥设施的横向剖面图;Fig. 1 is the transverse sectional view of the utility model greenhouse type agricultural product solar drying facility;
图2为本实用新型温室型农产品太阳能干燥设施的立体结构示意图。Fig. 2 is a three-dimensional structural schematic diagram of the greenhouse-type solar drying facility for agricultural products of the present invention.
具体实施方式Detailed ways
如图1、图2所示,1为立柱,2为排风扇/排风口,3为塑料膜,4为进风口。As shown in Figure 1 and Figure 2, 1 is a column, 2 is an exhaust fan/air outlet, 3 is a plastic film, and 4 is an air inlet.
本实用新型的主体结构为框架式木材、钢质或钢筋混凝土结构,框架结构外覆盖具有一定间隔距离的双层塑料膜,根据产品颜色的需要内层薄膜可采用具有遮光作用的黑色薄膜或黑色遮阳网,设施顶部和下部安装通风设施或设备增强设施内气体流动,内部设置晾架。The main structure of the utility model is a framed wood, steel or reinforced concrete structure. The frame structure is covered with a double-layer plastic film with a certain distance. According to the color of the product, the inner film can be black film or black Shade nets, ventilation facilities or equipment are installed on the top and bottom of the facility to enhance the air flow in the facility, and drying racks are installed inside.
本干燥设施走向为东西方向,主体构架由立柱和横梁组成,立柱整体外观构成长方体,高度一致,由南至北每隔一定距离(如一米)一排立柱,立柱顶端为横梁,房屋顶部可为平顶、拱形或三角形架构。若选择三角形屋顶,受热面屋顶应朝正南方向,斜度为三十至四十度为宜。立柱材料可选用木材、金属或混凝土。骨架结构外覆盖双层塑料膜,两层间留20cm左右的间隙,起到集热增温的作用。若用于绿色蔬菜及新疆无核白绿葡萄干的干制,外层为透明或半透明塑料膜,内层为黑色塑料膜或黑色遮阳网。通风方式主要有两种:一是塑料膜底部开口进风,顶部开口安装排风扇;二是塑料膜顶部开口进风,底部四周安装排风扇排风。排风扇的数量依据设施空间大小和排风扇的排风量而定。The direction of this drying facility is in the east-west direction. The main frame is composed of columns and beams. The overall appearance of the columns constitutes a cuboid with the same height. There is a row of columns at a certain distance (such as one meter) from south to north. The top of the columns is a beam, and the top of the house can be Flat roof, arched or triangular architecture. If you choose a triangular roof, the roof with the heating surface should face south, and the slope should be 30 to 40 degrees. Column material can choose wood, metal or concrete. The skeleton structure is covered with double-layer plastic film, and there is a gap of about 20cm between the two layers, which plays the role of heat collection and temperature increase. If it is used for drying green vegetables and Xinjiang seedless white and green raisins, the outer layer is transparent or translucent plastic film, and the inner layer is black plastic film or black sunshade net. There are two main ventilation methods: one is that the bottom opening of the plastic film enters the air, and the top opening is equipped with an exhaust fan; The number of exhaust fans depends on the size of the facility space and the exhaust air volume of the exhaust fans.
设施内部可以根据具体原料设计合适的晾晒设施,如粮食、牧草、杏、大枣等可以采用托盘式,葡萄、绿叶菜等可以采用晾挂式。Appropriate drying facilities can be designed inside the facility according to the specific raw materials, such as grain, pasture, apricot, jujube, etc. can be used in trays, grapes, green leafy vegetables, etc. can be used in hangers.
本实用新型是一种在传统葡萄干制晾房的基础上结合太阳能集热技术的农产品干燥设施,在实际生产中,根据需要设计温室型干燥设施的尺寸,建议不超过7m×5m,因为尺寸太大,设施内部易产生热不均匀的问题。根据干燥设施的长和宽决定立柱数量,每根立柱间可间隔1m,立柱可采用水泥桩以降低成本。立柱固定后搭建横梁,根据实际情况选用平顶、拱形顶或三角顶。平顶建造容易,但拱形和三角形顶面能够增大采光面积,提高对太阳能的利用率。设施骨架定形后,即可覆盖塑料膜,塑料膜采用柔性材料固定于立柱上。塑料膜覆盖后,可选择通风方式,若至下向上通风,则顶部装排风扇,底部四周开口进风;若至上向下通风,则顶部开口进风,底部塑料膜四周安装排风扇排风,这样可引导热空气向下流动,更有效利用热资源。排风口和进风口大小为50×50cm。当设施用于晾制无核白葡萄干和绿叶菜时,晾房内部东西走向的每排立柱从上至下每隔35cm左右用铁丝固定长条的竹皮或铁杆,再将短竹竿或铁杆搭放在每两排立柱的长条竹皮或铁杆上,即可悬挂原料进行自然通风干制。若用于红枣和杏干、洋葱等原料可以采用托盘式晾晒。The utility model is a drying facility for agricultural products combined with solar energy heat collection technology on the basis of the traditional raisin drying room. In actual production, the size of the greenhouse-type drying facility is designed according to the needs. It is recommended not to exceed 7m×5m, because the size is too large. Large, the problem of uneven heat is likely to occur inside the facility. The number of columns is determined according to the length and width of the drying facility. The interval between each column can be 1m, and the columns can be cement piles to reduce costs. After the column is fixed, the beam is built, and the flat roof, arched roof or triangular roof is selected according to the actual situation. Flat roofs are easy to build, but arched and triangular tops can increase the lighting area and improve the utilization of solar energy. After the facility skeleton is shaped, it can be covered with plastic film, and the plastic film is fixed on the column with flexible material. After the plastic film is covered, the ventilation method can be selected. If the ventilation is from the bottom up, the exhaust fan will be installed on the top, and the air will be taken in from the openings around the bottom; Guide the hot air to flow downwards to make more efficient use of heat resources. The size of the air outlet and the air inlet is 50×50cm. When the facilities are used to dry seedless white raisins and green leafy vegetables, each row of uprights in the east-west direction inside the air-drying room shall fix long strips of bamboo skin or iron rods with iron wires every 35cm from top to bottom, and then put short bamboo poles or iron rods on top of each other. Put it on the long strips of bamboo skin or iron rods on every two rows of columns, and then hang the raw materials for natural ventilation and drying. If it is used for raw materials such as red dates, dried apricots, and onions, it can be dried on trays.
以下是本实用新型的一个具体实例:The following is a concrete example of the utility model:
温室型新疆无核白绿葡萄干干制晾房占地面积7×5m2。选用木材、透明蓝膜、黑色尼龙遮阳网等材料。共用立柱48根,每根立柱高4.5m,东西向每排8根,一共6排,每根立柱及每排间距均为1m。固定立柱位置后,搭上横梁,平顶。内层覆盖黑色尼龙遮阳网,外层覆盖透明蓝膜,间距10-20cm。塑料膜下部50cm可以在温度过高时向上卷起,便于通风。顶部安装4个换气扇进行排风。用铁丝将长竹条固定在每排立柱上,竹条上下间隔30cm,将短竹竿再横搭于每两排立柱间,即可悬挂葡萄进行自然通风干制。The greenhouse-type Xinjiang seedless white and green raisin drying room covers an area of 7×5m 2 . Choose materials such as wood, transparent blue film, and black nylon sunshade net. There are 48 columns in common, each column is 4.5m high, and there are 8 columns in each row in the east-west direction, a total of 6 rows, and the spacing between each column and each row is 1m. After fixing the position of the column, put on the beam and flatten the roof. The inner layer is covered with black nylon sunshade net, and the outer layer is covered with transparent blue film, with a distance of 10-20cm. The bottom 50cm of the plastic film can be rolled up when the temperature is too high for ventilation. Four ventilation fans are installed on the top for exhaust. Fix the long bamboo strips on each row of uprights with iron wires, the bamboo strips are spaced 30cm apart, and the short bamboo poles are placed horizontally between every two rows of uprights, and the grapes can be hung for natural ventilation and drying.
本实用新型可使农产品在自然干燥过程中能够充分利用太阳能资源,同时通过对设施中光、温度、湿度的有效控制,显著缩短产品的干制周期,提高干制产品的质量。The utility model can make full use of solar energy resources in the natural drying process of agricultural products, and at the same time, through the effective control of light, temperature and humidity in the facility, the drying cycle of the products can be significantly shortened, and the quality of the dried products can be improved.
最后所应说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的精神和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions of the new utility model without departing from the spirit and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102793121A (en) * | 2012-08-29 | 2012-11-28 | 湖南农业大学 | Processing method of light-color air-dried green string bean slices and salted products thereof |
| CN103053284A (en) * | 2013-01-31 | 2013-04-24 | 吉林省农业机械研究院 | Energy-saving Chinese date drying bin |
| CN104746419A (en) * | 2015-03-27 | 2015-07-01 | 重庆交通大学 | Concrete box structure with cooling device |
| CN105549649A (en) * | 2016-01-29 | 2016-05-04 | 石河子大学 | Field temperature increasing control device |
| CN107504766A (en) * | 2017-08-30 | 2017-12-22 | 陈瑞龙 | A kind of special dry kiln of circulating timber of solar energy heat-storage |
| CN111457688A (en) * | 2019-01-18 | 2020-07-28 | 龚良政 | Crops warm-drying room |
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2007
- 2007-02-16 CN CNU2007201036491U patent/CN201014892Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102793121A (en) * | 2012-08-29 | 2012-11-28 | 湖南农业大学 | Processing method of light-color air-dried green string bean slices and salted products thereof |
| CN103053284A (en) * | 2013-01-31 | 2013-04-24 | 吉林省农业机械研究院 | Energy-saving Chinese date drying bin |
| CN103053284B (en) * | 2013-01-31 | 2014-11-12 | 吉林省农业机械研究院 | Jujube energy-saving drying warehouse |
| CN104746419A (en) * | 2015-03-27 | 2015-07-01 | 重庆交通大学 | Concrete box structure with cooling device |
| CN105549649A (en) * | 2016-01-29 | 2016-05-04 | 石河子大学 | Field temperature increasing control device |
| CN107504766A (en) * | 2017-08-30 | 2017-12-22 | 陈瑞龙 | A kind of special dry kiln of circulating timber of solar energy heat-storage |
| CN107504766B (en) * | 2017-08-30 | 2023-08-29 | 陈瑞龙 | Special drying kiln of solar heat-retaining circulation formula timber |
| CN111457688A (en) * | 2019-01-18 | 2020-07-28 | 龚良政 | Crops warm-drying room |
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