CN200996296Y - High-strength decompressing slip-casting rockbolt - Google Patents

High-strength decompressing slip-casting rockbolt Download PDF

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Publication number
CN200996296Y
CN200996296Y CN 200720033583 CN200720033583U CN200996296Y CN 200996296 Y CN200996296 Y CN 200996296Y CN 200720033583 CN200720033583 CN 200720033583 CN 200720033583 U CN200720033583 U CN 200720033583U CN 200996296 Y CN200996296 Y CN 200996296Y
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rod body
surrounding rock
grouting
strength
roadway
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CN 200720033583
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王连国
吴宇
李海亮
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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Abstract

本实用新型的高强卸压注浆锚杆,适用于矿山,隧道,地下工程支护。它包括高强无缝钢管杆体,杆体的前部设有麻花状锚固头,锚固头与杆体之间设有一树脂药卷挡板,杆体尾部顺序设有将其固定的托盘、卸压管、垫圈和螺母。当巷道围岩变形时首先是把卸压管压扁,这样就避免杆体锚固端的失效。围岩变形后,围岩中的应力集中得到释放,围岩节理和裂隙发育,此时利用注浆锚杆注浆能使浆液能充分注入,将破碎围岩胶结成一个整体,而杆体周围浆液的凝固亦可使注浆锚杆实现全长锚固,从而保持巷道长期稳定。能省去用普通锚杆做初次支护,工艺简单,安装方便,既能加快巷道进尺,又能极大的降低支护成本。

Figure 200720033583

The high-strength pressure-relief grouting anchor rod of the utility model is suitable for supporting mines, tunnels and underground projects. It consists of a high-strength seamless steel pipe rod body. The front part of the rod body is provided with a twist-shaped anchor head. There is a resin drug roll baffle between the anchor head and the rod body. nuts. When the surrounding rock of the roadway is deformed, the pressure relief pipe is first flattened, so as to avoid the failure of the anchorage end of the rod body. After the surrounding rock is deformed, the stress concentration in the surrounding rock is released, and the joints and cracks in the surrounding rock develop. At this time, the grout can be fully injected by using the grouting anchor rod to cement the broken surrounding rock into a whole. The solidification of the grout can also make the grouting bolt realize full-length anchoring, so as to maintain the long-term stability of the roadway. It can save the use of ordinary bolts for initial support, the process is simple, and the installation is convenient. It can not only speed up the footage of the roadway, but also greatly reduce the cost of support.

Figure 200720033583

Description

高强卸压注浆锚杆High-strength pressure relief grouting anchor

技术领域technical field

本实用新型涉及高强卸压注浆锚杆,尤其适用于矿山、隧道、地下工程高应力破碎围岩和极软岩层的支护。The utility model relates to a high-strength pressure-relieving grouting bolt, which is especially suitable for supporting high-stress broken surrounding rocks and extremely soft rock formations in mines, tunnels and underground projects.

背景技术Background technique

随着我国煤炭工业的不断发展,许多矿区都在不同程度上越来越多的遇到软弱破碎岩层,这类岩层具有膨胀、流变等特性,且胶结程度差,这使得软岩巷道一直被视为煤矿支护的难点。With the continuous development of my country's coal industry, many mining areas are encountering more and more weak and broken rock formations in varying degrees. Difficulties in supporting coal mines.

目前,我国软岩巷道主要采用金属可缩性支架,耗用钢材巨大。为了节省钢材,降低支护成本,近几年来有关矿区在软岩巷道中曾多次试验各种类型的锚杆支护,如:可拉伸锚杆、组合锚杆和锚杆桁架等支护形式相继出现。然而,软岩巷道围岩的松动范围较大,岩体强度低,单纯使用锚杆支护难以使破碎岩块完全处于受压状态而形成组合拱。与砌碹、金属支架支护形式相比,锚杆支护的最大优越性在于能及时主动的支护围岩,但锚杆支护的锚固力很大程度上取决于所锚岩体的力学性能,在软岩巷道,围岩的可锚性差是造成锚杆锚固力低和失效的重要原因。锚注支护技术利用锚杆内腔兼作注浆管,将锚杆和注浆合二为一,既注浆加固了围岩,提高了围岩的自承能力,又为锚杆提供了可靠的着力基础,是解决软岩巷道支护问题的有效途径。已有的锚注支护技术在实际施工中首先要采取锚喷进行初次支护,使围岩有一段时间充分卸压,围岩节理充分发育,然后再采用注浆锚杆进行锚注支护,加固围岩实现永久支护。因此施工比较复杂,支护成本较高,也没有充分发挥注浆锚杆自身的强度的作用。由于巷道在刚开掘的时候围岩压力和变形较大,如果采用目前的注浆锚杆直接进行初次支护,当围岩变形时,注浆锚杆很容易失效。At present, metal shrinkable supports are mainly used in soft rock roadways in my country, which consume a lot of steel. In order to save steel and reduce support costs, various types of bolt support have been tested in soft rock roadways in relevant mining areas in recent years, such as: tensile anchor, composite anchor and anchor truss. Forms emerge one after another. However, the loosening range of the surrounding rock in the soft rock roadway is large, and the strength of the rock mass is low. It is difficult to completely compress the broken rock blocks to form a composite arch by simply using bolt support. Compared with masonry and metal bracket support, the greatest advantage of bolt support is that it can actively support the surrounding rock in time, but the anchoring force of bolt support depends largely on the mechanical properties of the anchored rock mass. Performance, in the soft rock roadway, the poor anchorability of the surrounding rock is an important reason for the low anchorage force and failure of the bolt. The anchoring and grouting support technology uses the inner cavity of the anchor rod as the grouting pipe, and combines the anchor rod and the grouting into one, which not only strengthens the surrounding rock by grouting, improves the self-supporting capacity of the surrounding rock, but also provides reliable support for the anchor rod. It is an effective way to solve the problem of soft rock roadway support. In the existing anchoring and grouting support technology, in the actual construction, anchoring and spraying are firstly used for primary support, so that the surrounding rock is fully relieved for a period of time, and the surrounding rock joints are fully developed, and then the grouting bolt is used for anchoring and grouting support. , Strengthen the surrounding rock to achieve permanent support. Therefore, the construction is more complicated, the support cost is higher, and the effect of the strength of the grouting bolt itself has not been fully utilized. Due to the large pressure and deformation of the surrounding rock when the roadway is just excavated, if the current grouting bolt is used for primary support directly, the grouting bolt will easily fail when the surrounding rock is deformed.

发明内容Contents of the invention

本实用新型的目的是克服现有技术不足之处,提供一种结构紧凑合理、施工方便、成本较低、效果好的高强卸压注浆锚杆。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a high-strength pressure-relieving grouting anchor rod with compact and reasonable structure, convenient construction, low cost and good effect.

为实现上述目的,本实用新型的高强卸压注浆锚杆,包括高强无缝钢管杆体,杆体的前部设有麻花状锚固头,锚固头与杆体之间设有一树脂药卷挡板,杆体尾部顺序设有将其固定的托盘、卸压管、垫圈和螺母。In order to achieve the above-mentioned purpose, the high-strength pressure-relieving grouting anchor rod of the present utility model includes a high-strength seamless steel pipe rod body. The aft sequence has a tray, pressure relief tube, washers and nuts to hold it in place.

所述杆体纵横向上间隔设有相互交叉成90°的射浆孔;所述的卸压管为一个中部鼓起的空心套管。The rod body is longitudinally and laterally provided with grouting holes intersecting each other at 90°; the pressure relief pipe is a hollow sleeve with a bulging middle.

本实用新型的高强卸压注浆锚杆,充分考虑巷道的卸压和注浆加固,将二者有机的结合起来,以中空卸压管为卸压器件和高强无缝钢管做注浆器件,当巷道围岩变形时首先是把卸压管压扁,这样就避免杆体锚固端的失效。围岩变形后,围岩中的应力集中得到释放,围岩节理和裂隙发育,此时利用注浆锚杆注浆能使浆液能充分注入,将破碎围岩胶结成一个整体,而杆体周围浆液的凝固亦可使注浆锚杆实现全长锚固,从而保持巷道长期稳定。减少了使用普通锚杆的工序,加快了巷道施工,降低了支护成本,工艺简单,安装方便,既能加快巷道进尺,又能极大的降低支护成本。The high-strength pressure relief grouting bolt of the utility model fully considers the pressure relief and grouting reinforcement of the roadway, organically combines the two, uses the hollow pressure relief pipe as the pressure relief device and the high-strength seamless steel pipe as the grouting device, When the surrounding rock of the roadway is deformed, the pressure relief pipe is first flattened, so as to avoid the failure of the anchorage end of the rod body. After the surrounding rock is deformed, the stress concentration in the surrounding rock is released, and the joints and cracks in the surrounding rock develop. At this time, the grouting of the grouting anchor can make the grout fully injected, and the broken surrounding rock is cemented into a whole. The solidification of the grout can also make the grouting bolt realize full-length anchoring, so as to maintain the long-term stability of the roadway. The process of using ordinary bolts is reduced, the roadway construction is accelerated, and the support cost is reduced. The process is simple and the installation is convenient. It can not only speed up the progress of the roadway, but also greatly reduce the support cost.

附图说明Description of drawings

附图是本实用新型结构图。Accompanying drawing is the structural diagram of the utility model.

图中:1-麻花状锚固头;2-树脂药卷挡板;3-杆体;4-射浆孔;5-托盘;6-铁垫圈;7-卸压管;8-塑料垫圈;9-螺母。In the figure: 1-twisted anchor head; 2-resin drug roll baffle; 3-rod body; 4-shooting hole; 5-tray; 6-iron washer; 7-pressure relief tube; nuts.

具体实施方式Detailed ways

下面结合附图对本实用新型的一个实施例作进一步的说明:An embodiment of the present utility model is further described below in conjunction with accompanying drawing:

附图所示,本实用新型采用高强无缝钢管做杆体3,杆体3上钻有射浆孔4,孔距为120~180mm,杆体3纵横向上的各孔交叉成90°,便于浆液能注入杆体四周的岩体。杆体3前焊接有一段麻花状锚固头1,锚固头1采用厚钢板制成,以提高锚固效果。锚固头1和杆体3之间设有一树脂药卷挡板2,用于防止锚固端的树脂流下,降低锚固效果。杆体3的尾端装有将其固定的托盘5和螺母9,托盘5和螺母9之间设有卸压管7,卸压管7为一个空心套管,中部鼓起,利于变形,卸压管7两端各设有一个铁垫圈6使卸压管7受压均衡。螺母9和铁垫圈6之间加设一塑料垫圈8以防止由于摩擦过大产生自锁死现象。As shown in the accompanying drawings, the utility model adopts high-strength seamless steel pipe as the rod body 3, and the rod body 3 is drilled with a grouting hole 4, and the hole distance is 120-180mm. The rock mass around the rod body. A section of twist-shaped anchoring head 1 is welded in front of the rod body 3, and the anchoring head 1 is made of a thick steel plate to improve the anchoring effect. A resin drug roll baffle 2 is provided between the anchor head 1 and the rod body 3 to prevent the resin at the anchor end from flowing down and reduce the anchor effect. The tail end of the rod body 3 is equipped with a tray 5 and a nut 9 to fix it, and a pressure relief pipe 7 is arranged between the tray 5 and the nut 9. The pressure relief pipe 7 is a hollow sleeve with a bulging middle part, which is conducive to deformation and pressure relief. An iron washer 6 is provided at both ends of the pipe 7 to balance the pressure on the pressure relief pipe 7 . Add a plastic washer 8 between the nut 9 and the iron washer 6 to prevent self-locking phenomenon due to excessive friction.

Claims (3)

1、高强卸压注浆锚杆,其特征在于:它包括高强无缝钢管杆体(3),杆体(3)的前部设有麻花状锚固头(1),锚固头(1)与杆体(3)之间设有一树脂药卷挡板(2),杆体(3)尾部顺序设有将其固定的托盘(5)、卸压管(7)、垫圈和螺母(9)。1. The high-strength pressure relief grouting anchor is characterized in that it includes a high-strength seamless steel pipe rod body (3), and the front part of the rod body (3) is provided with a twist-shaped anchor head (1), and the anchor head (1) and the rod body ( 3) There is a resin drug roll baffle (2) between them, and the tail of the rod body (3) is provided with a fixing tray (5), a pressure relief pipe (7), a washer and a nut (9) in sequence. 2、根据权利1所述高强卸压注浆锚杆,其特征在于:所述杆体(3)纵横向上间隔设有相互交叉成90°的射浆孔(4)。2. The high-strength pressure-relief grouting anchor according to claim 1, characterized in that: the rod body (3) is provided with grouting holes (4) intersecting each other at 90° vertically and laterally. 3、根据权利1所述高强卸压注浆锚杆,其特征在于:所述的卸压管(7)为一个中部鼓起的空心套管。3. The high-strength pressure relief grouting anchor according to claim 1, characterized in that: the pressure relief pipe (7) is a hollow sleeve with a bulge in the middle.
CN 200720033583 2007-01-11 2007-01-11 High-strength decompressing slip-casting rockbolt Expired - Fee Related CN200996296Y (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101943014A (en) * 2010-08-10 2011-01-12 中国科学院力学研究所 Displacement release type anchor head device
CN102003194A (en) * 2010-10-30 2011-04-06 中国矿业大学 Rapid installation process of resin anchor bar and device thereof
CN102704969A (en) * 2012-06-25 2012-10-03 中国矿业大学 Recoverable anchor rod for drilling, anchoring and grouting and supporting method thereof
CN102733836A (en) * 2012-07-05 2012-10-17 大同煤矿集团有限责任公司 Roadway support method for fully mechanized caving mining of weak extra-thick coal seam
CN103643977A (en) * 2013-11-21 2014-03-19 中国矿业大学 Full-anchor partition pressure transferring grouting anchor rod and application method thereof
CN104895583A (en) * 2015-04-28 2015-09-09 河南理工大学 Tunnel surrounding rock control technology combining pressure relief and slip-casting reinforcement
CN105422130A (en) * 2014-06-08 2016-03-23 衢州市优德工业设计有限公司 Method for regulating supporting pressure to carry out roadway surrounding rock supporting
CN106979028A (en) * 2017-05-19 2017-07-25 中国矿业大学(北京) A kind of flexibility can release anchor bar suspension device
CN107130988A (en) * 2017-07-10 2017-09-05 中南大学 A kind of anti-reflection slip casting Composite Bolt of liquid carbon dioxide explosion
CN108397219A (en) * 2018-02-27 2018-08-14 山东科技大学 Mining slip casting prestressed anchor and its application method
CN109944619A (en) * 2019-04-15 2019-06-28 辽宁工程技术大学 A joint support method for high ground stress soft rock tunnels
CN111828067A (en) * 2020-07-17 2020-10-27 太原理工大学 A kind of expansion anchor bolt used for roadway surrounding rock control and using method thereof
CN112049670A (en) * 2020-10-20 2020-12-08 湖南科技大学 Detachable grouting casing for roadway surrounding rock support
CN112796808A (en) * 2020-12-28 2021-05-14 中国科学院武汉岩土力学研究所 A combined full-length anchoring prestressed bolt, agitator and construction method
CN119981966A (en) * 2025-01-25 2025-05-13 宁夏红墩子煤业有限公司 A surrounding rock pressure relief-grouting coordinated support control system for soft rock tunnels

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101943014A (en) * 2010-08-10 2011-01-12 中国科学院力学研究所 Displacement release type anchor head device
CN101943014B (en) * 2010-08-10 2012-07-25 中国科学院力学研究所 Displacement release type anchor head device
CN102003194A (en) * 2010-10-30 2011-04-06 中国矿业大学 Rapid installation process of resin anchor bar and device thereof
CN102003194B (en) * 2010-10-30 2014-01-15 中国矿业大学 Rapid Installation Technology and Device of Resin Anchor Rod
CN102704969A (en) * 2012-06-25 2012-10-03 中国矿业大学 Recoverable anchor rod for drilling, anchoring and grouting and supporting method thereof
CN102704969B (en) * 2012-06-25 2014-08-20 中国矿业大学 Recoverable anchor rod for drilling, anchoring and grouting and supporting method thereof
CN102733836A (en) * 2012-07-05 2012-10-17 大同煤矿集团有限责任公司 Roadway support method for fully mechanized caving mining of weak extra-thick coal seam
CN103643977A (en) * 2013-11-21 2014-03-19 中国矿业大学 Full-anchor partition pressure transferring grouting anchor rod and application method thereof
CN105422130B (en) * 2014-06-08 2017-06-13 衢州市优德工业设计有限公司 It is a kind of to adjust the method that supporting pressure carries out supporting roadway surrounding rock
CN105422130A (en) * 2014-06-08 2016-03-23 衢州市优德工业设计有限公司 Method for regulating supporting pressure to carry out roadway surrounding rock supporting
CN104895583A (en) * 2015-04-28 2015-09-09 河南理工大学 Tunnel surrounding rock control technology combining pressure relief and slip-casting reinforcement
CN106979028A (en) * 2017-05-19 2017-07-25 中国矿业大学(北京) A kind of flexibility can release anchor bar suspension device
CN106979028B (en) * 2017-05-19 2023-09-19 中国矿业大学(北京) Flexible pressure-relief anchor bolt supporting device
CN107130988A (en) * 2017-07-10 2017-09-05 中南大学 A kind of anti-reflection slip casting Composite Bolt of liquid carbon dioxide explosion
CN107130988B (en) * 2017-07-10 2023-08-25 中南大学 A liquid carbon dioxide blasting antireflection grouting composite anchor
CN108397219A (en) * 2018-02-27 2018-08-14 山东科技大学 Mining slip casting prestressed anchor and its application method
CN109944619A (en) * 2019-04-15 2019-06-28 辽宁工程技术大学 A joint support method for high ground stress soft rock tunnels
CN111828067A (en) * 2020-07-17 2020-10-27 太原理工大学 A kind of expansion anchor bolt used for roadway surrounding rock control and using method thereof
CN112049670A (en) * 2020-10-20 2020-12-08 湖南科技大学 Detachable grouting casing for roadway surrounding rock support
CN112796808A (en) * 2020-12-28 2021-05-14 中国科学院武汉岩土力学研究所 A combined full-length anchoring prestressed bolt, agitator and construction method
CN119981966A (en) * 2025-01-25 2025-05-13 宁夏红墩子煤业有限公司 A surrounding rock pressure relief-grouting coordinated support control system for soft rock tunnels

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