CN200963723Y - Overlay welding machine - Google Patents
Overlay welding machine Download PDFInfo
- Publication number
- CN200963723Y CN200963723Y CN 200620047093 CN200620047093U CN200963723Y CN 200963723 Y CN200963723 Y CN 200963723Y CN 200620047093 CN200620047093 CN 200620047093 CN 200620047093 U CN200620047093 U CN 200620047093U CN 200963723 Y CN200963723 Y CN 200963723Y
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- welding machine
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- walking mechanism
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- welding
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Abstract
The utility model discloses a hard facing welding machine used for the reinforcement or repair of the roller type metal parts surfaces, which comprises a frame, dies, a turnover mechanism, a walking mechanism and a control equipment. The control equipment is connected to the die through a die control card, which is at the same time connected to the turnover mechanism and the walking mechanism through a control circuit board and a drive, so that the walking mechanism and the turnover mechanism can work together for precise rotation and movement. The dies have two. One is a screw die, and the other is a die with electrodes. Both dies are installed on two guides of the walking mechanism. The control equipment can be in IPC. The hard facing welding machine has multiple functions of wire electrode and band electrode. Moreover the various process parameters can be precisely controlled.
Description
Technical field
The utility model relates to a kind of built-up welding machine, especially a kind of build-up welding apparatus that is used to strengthen or repair roll shaft metalloid piece surface.
Background technology
Surfacing equipment is repaired in the surface peening of existing metal parts, all is the overlaying welding machine tool of filament, the mariages utmost point, band utmost point simple function.Require different technology just can adapt for different resurfacing welding material (welding wire welding, solder flux), just can reach desirable metallographic structure and mechanical strength, but existing built-up welding machine controls with simple switch, all exist the problem that technological parameter can't accurately be set.Along with Development of Welding Technology, new resurfacing welding material is continually developed, and existing built-up welding machine is difficult to satisfy the requirement to surfacing quality.
The utility model content
The technical problems to be solved in the utility model provides a kind of built-up welding machine, and this built-up welding machine passes through the accurate rotation of control walking mechanism and switching mechanism and moves, and realizes the accurate location of welding machine, and welding machine has the band utmost point, filament is multi-functional.
For solving above-mentioned technical problem, described built-up welding machine comprises frame, head, switching mechanism, walking mechanism, control appliance, described control appliance is connected with head by the head control card, is connected with walking mechanism with switching mechanism by driver, control circuit board simultaneously.
Described walking mechanism comprises horizontal guide rail and upright guide rail, and upright guide rail is two, and described head is two, and one is the filament head, and one is band utmost point head, is installed in respectively on two guide rails.
Described control appliance is an industrial computer, and frame is the cross beam type portal frame.
Use such built-up welding machine, adopt the computer precision programming to calculate and control, the collaborative of filament head and band utmost point head and switching mechanism accurately rotated and moves, and realizes filament arc of oscillation, boxing, horizontal position welding, the weldering of band polar ring, horizontal position welding.Can accurately control and nine kinds of welding conditions of automatic record,, make positioning accuracy reach the millimeter level, improve welding quality by the computer control welding machine.Filament, the band utmost point two kinds of heads are located on the same welding machine, have changed existing structure that can only the one pole welding machine, realize multifunctional all.
Description of drawings
Below with reference to drawings and Examples to the utility model further instruction.
Fig. 1 is a built-up welding machine structural representation of the present utility model.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is built-up welding electrical-mechanical control principle figure of the present utility model.
The specific embodiment
Below in conjunction with description of drawings preferred embodiment of the present utility model.
As depicted in figs. 1 and 2, the built-up welding machine that provides of the utility model comprises frame, head, switching mechanism, walking mechanism.Clamping workpiece 9 on the switching mechanism 1.Walking mechanism is contained on the crossbeam of cross beam type portal frame 7.Described walking mechanism comprises horizontal guide rail 4, moves horizontally motor 5, walking mechanism main body 3, upright guide rail 8 and vertical mobile motor 10; Described horizontal guide rail 4 is located on the crossbeam of cross beam type portal frame 7, the upper end of walking mechanism main body 3 with move horizontally motor 5 and be connected, walking mechanism main body 3 by move horizontally motor 5 drive can be on horizontal guide rail 4 move left and right; The front end of walking mechanism main body 3 is connected with two upright guide rails 8, and upright guide rail 8 is connected with vertical mobile motor 10, and upright guide rail 8 drives and can move up and down by vertical mobile motor 10.Described head comprises filament head 2, band utmost point head 6, and each is connected with a described guide rail that moves up and down 8.
As shown in Figure 3, the built-up welding machine that the utility model provides also comprises control appliance, and described control appliance can be an industrial computer.A socket of industrial computer links to each other with keyboard by plug, another socket of industrial computer links to each other with the operation touch-screen by plug, industrial computer one end links to each other with control circuit board by driver, interface, control circuit board links to each other with switching mechanism, walking mechanism respectively, and the other end of industrial computer links to each other with head by the head control card.
During the built-up welding machine work that provides when the utility model, industrial computer keyboard and operation touch-screen calculate the welding condition input industrial computer that will implement through the industrial computer precision programming, and the code servo motor is accurately located, and controls executing agency and welding mechanism.Walking mechanism can be with filament head 2, band utmost point head 6 to move horizontally on left and right directions along crossbeam; Two upright guide rails 8 can be with filament head 2, band utmost point head 6 to move as above-below direction.Filament head 2 and band utmost point head 6 can and move with switching mechanism 1 collaborative accurately rotation like this, thereby realize filament arc of oscillation, boxing, horizontal position welding, the weldering of band polar ring, horizontal position welding.Nine kinds of technological parameters of welding (weld width, striking current, arcing voltage, welding current, weldingvoltage, roller diameter size, sealing wire speed, welding total kilometres, warning automatically) are record automatically, and can reappear its welding procedure according to record or hundred kinds of weld procedure specifications setting.In addition, the built-up welding machine that provides of the utility model adopts full automatic vacuum to reclaim, filter and re-use to solder flux.
Claims (5)
1. built-up welding machine, comprise frame, head, switching mechanism, walking mechanism, control appliance, it is characterized in that described control appliance is connected with head by the head control card, be connected with walking mechanism with switching mechanism by driver, control circuit board simultaneously.
2. built-up welding machine according to claim 1 is characterized in that: described walking mechanism has horizontal guide rail and upright guide rail.
3. built-up welding machine according to claim 2 is characterized in that: described upright guide rail is two, and described head is two, and one is the filament head, and one is band utmost point head, is installed in respectively on two guide rails.
4. according to any described built-up welding machine of claim 1-3, it is characterized in that: described control appliance is an industrial computer.
5. built-up welding machine according to claim 4 is characterized in that: described frame is the cross beam type portal frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620047093 CN200963723Y (en) | 2006-10-25 | 2006-10-25 | Overlay welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620047093 CN200963723Y (en) | 2006-10-25 | 2006-10-25 | Overlay welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN200963723Y true CN200963723Y (en) | 2007-10-24 |
Family
ID=38867737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620047093 Expired - Fee Related CN200963723Y (en) | 2006-10-25 | 2006-10-25 | Overlay welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN200963723Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286423A (en) * | 2012-02-24 | 2013-09-11 | 上海运青制版有限公司 | Automatic circumferential universal-angle welding machine |
| CN104923881A (en) * | 2014-03-21 | 2015-09-23 | 杨永敏 | Hardfacing welding roller latent welding equipment |
| CN105382378A (en) * | 2015-10-27 | 2016-03-09 | 张荣斌 | Surfacing welding method for abraded large roll shaft |
| CN105458455A (en) * | 2015-12-25 | 2016-04-06 | 中钢集团邢台机械轧辊有限公司 | Automatic surfacing machine |
| CN105798424A (en) * | 2016-05-31 | 2016-07-27 | 沙洲职业工学院 | Roll surfacing repair device and repair method |
-
2006
- 2006-10-25 CN CN 200620047093 patent/CN200963723Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286423A (en) * | 2012-02-24 | 2013-09-11 | 上海运青制版有限公司 | Automatic circumferential universal-angle welding machine |
| CN104923881A (en) * | 2014-03-21 | 2015-09-23 | 杨永敏 | Hardfacing welding roller latent welding equipment |
| CN105382378A (en) * | 2015-10-27 | 2016-03-09 | 张荣斌 | Surfacing welding method for abraded large roll shaft |
| CN105458455A (en) * | 2015-12-25 | 2016-04-06 | 中钢集团邢台机械轧辊有限公司 | Automatic surfacing machine |
| CN105798424A (en) * | 2016-05-31 | 2016-07-27 | 沙洲职业工学院 | Roll surfacing repair device and repair method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071024 Termination date: 20131025 |