CN200958116Y - Laser coating-powder spraying equipment - Google Patents
Laser coating-powder spraying equipment Download PDFInfo
- Publication number
- CN200958116Y CN200958116Y CN 200620093617 CN200620093617U CN200958116Y CN 200958116 Y CN200958116 Y CN 200958116Y CN 200620093617 CN200620093617 CN 200620093617 CN 200620093617 U CN200620093617 U CN 200620093617U CN 200958116 Y CN200958116 Y CN 200958116Y
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- spray
- seat
- gas circuit
- ball screw
- spray gun
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Abstract
The utility model discloses a laser cladding powder flush coater, which comprises a transmission deivce, a spraying device and an air passage control system. A fixing ring is arranged on the base of a spraying tools holding dolly; a swivel ring is arranged on the fixing ring; a compressing locking plate is arranged between the fixing ring and the swivel ring. A tachikabe of the spray rod is fixed on the swivel ring and is movably connected with a cross arm through a hinge pin. An air cylinder base is arranged at the middle part of the tachikabe of the spray rod; the top end of the cylinder rod is fixed at the middle part of the cross arm. An angle regulator is arranged at the front end of the cross arm and is firmly fixedly connected with the fixing frame of the spray rod. A biax air cylinder and a spray rod are arranged on the fixing frame of the spray rod. The top end of the cylinder rod at the lower part of the biax air cylinder is fixedly connected with the hook fitting of the spray rod. The utility model comes in ingenious design, reasonable structure and simple operation with whole machine automatic controlled. As the spraying tool dolly can run vertically or horizontally, and the swivel ring on the base can swivel according to specific conditions; and the cross arm can move up and down while spraying, the spray rod can swivel at a plurality of angles to finish spraying at a plurality of angles. With the automatic control, the spraying can be finished evenly in high quality and high working efficiency, and the operator health is sufficiently guaranteed in this way.
Description
(1) technical field
The utility model relates to spraying machine, specifically is to be used for the preceding laser cladding powder spraying machine at the outer spraying of workpiece cladding powder of Laser Surface Treatment.
(2) background technology
The product or the outside of part nearly all will spray or whitewash layer protective layer, thereby the outward appearance of product is improved and prevents the corrosion of product.Especially need the technology of Laser Surface Treatment, more need waiting to want spraying one deck cladding powder on the surface-treated workpiece in advance, finish this meticulous spraying task, can only rely at present and manually go to finish, because the carrying out that the hand spray energy is omnibearing, angle, corner, limit can not be omitted, the spraying of this whole process is that existing spraying equipment is difficult to finish.
Also there is serious shortcoming in hand spray, and main is the coating inequality, and this just influences the effect of Laser Surface Treatment, can cause workpiece surface hardness inequality, and influence is used, and Pen Tu efficient is also low in addition, also hinders health of operators simultaneously.
Enterprise wishes to have and a kind ofly can reach automatic control, omnibearing, spraying effect by programming and uniformly spray equipment.
(3) summary of the invention
The utility model needed Workpiece painting cladding powder is lacked corresponding apparatus before Laser Surface Treatment for solving at present, and a kind of that can programme, omnibearing, uniform laser cladding powder spraying machine of coating is provided.
The technical scheme that adopts is:
Laser cladding powder spraying machine comprises support, transmission mechanism, spray equipment, gas circuit controlling organization, and its structural feature is:
Described spray equipment comprises spray tool dolly, swiveling ring, spray gun wall, and the bottom Corner Strapped of spray tool dolly base is connected with four slide blocks, and four slide blocks are arranged on the rail level of upper rail seat; Installing one set collar on the base of spray tool dolly, on set collar, connect a swiveling ring, between set collar and swiveling ring, flexibly connect a locking pressure plate, a fixedly connected spray gun wall on swiveling ring, one end of the top of spray gun wall and transverse arm flexibly connects by bearing pin, install a cylinder block at the middle part of spray gun wall, the top of cylinder piston rod is hinged on the middle part of transverse arm.The front end of transverse arm is installed a recliner, and recliner tightens and connects a spray gun anchor, is equiped with twin shaft cylinder and spray gun on the spray gun anchor, and it is hinged that the top while and the spray gun of the double piston-rod of twin shaft cylinder colludes machine.
Above-mentioned gas circuit controlling organization is that air switch is connected with air filter by the road, air filter one end connects air pressure regulator, air pressure regulator enters the mouth through the gas circuit that the gas circuit pipeline connects magnetic valve, and the gas circuit outlet line of magnetic valve is connected to the twin shaft cylinder; The air filter the other end connects air pressure regulator, and air pressure regulator enters the mouth through the gas circuit that the gas circuit pipeline connects magnetic valve, and the gas circuit outlet line of magnetic valve is connected to cylinder block through throttling valve.
Above-mentioned transmission mechanism is to be equiped with vertical ball screw assembly, in support, vertically the two ends of ball screw assembly, are fixed in the support with bearing support, vertically ball screw assembly, and screw are rotationally connected, screw is installed on the base frame seat below the spray tool dolly, and vertically ball screw assembly, is rotationally connected by shaft coupling and vertical stepper-motor; Laterally ball screw assembly, is positioned on the base frame seat below the spray tool dolly, laterally the two ends of ball screw assembly, are fixed on the base frame seat with bearing support, laterally ball screw assembly, and screw are rotationally connected, screw is installed on the base of spray tool dolly, and laterally ball screw assembly, is rotationally connected by shaft coupling and horizontal stepper motor.
Above-mentioned support is provided with the lower guideway seat on the pedestal both sides, lower guideway seat and pedestal are one, two line slideway auxiliary correspondences be screwed the upper end that is connected in both sides lower guideway seat.
The bottom Corner Strapped of base frame seat connects four slide blocks below the above-mentioned spray tool dolly, four slide blocks are placed on the rail level of lower guideway seat, on base frame seat both sides, be respectively arranged with the upper rail seat, upper rail seat and base frame seat are one, two line slideway auxiliary correspondences be screwed the upper end that is connected in both sides upper rail seat.
The laser cladding powder spraying machine key work:
The program of finishing is input to laser cladding powder spraying machine, but spray tool dolly follow procedure requires to carry out in length and breadth to being moving of X, Y-axis both direction, on the spray tool dolly swiveling ring is housed, the spray gun wall can carry out 360 ° of wide-angles and rotate, cylinder action between spray gun wall and the transverse arm, making on the transverse arm again lifts, falls can finish moving of Z-direction, the recliner of transverse arm front end, can make spray gun in a vertical plane, do 180 ° angular setting, thereby make complete machine guarantee the spraying of each angle of space aspect five.
That the utility model is skillfully constructed, designs is careful, rational in infrastructure, simple to operate, complete machine is controlled automatically, because of spray tool dolly can move and the base swiveling ring condition of pleading as required can be rotated in length and breadth, but transverse arm knee-action during spraying, spray gun can arbitrarily rotate, and can finish the spraying of spacial multi-angle, because of being automatic control, spraying evenly, have good quality, high efficiency, operator's health can fully guarantee again.
(4) description of drawings
Fig. 1 is the utility model embodiment front elevational schematic.
Fig. 2 is the schematic top plan view of Fig. 1.
Fig. 3 is the schematic side view of Fig. 1.
Fig. 4 is the A-A cross-sectional schematic of Fig. 3.
Fig. 5 is the B-B cross-sectional schematic of Fig. 3.
Fig. 6 is the Pneumatic control circuit principle schematic.
(5) embodiment
Embodiment
Laser cladding powder spraying machine comprises support, transmission mechanism, spray equipment, gas circuit controlling organization, on the both sides of pedestal 8, be provided with the lower guideway seat 7 of strip, lower guideway seat 7 is an one with pedestal 8, two line slideway auxiliary 2 correspondences be screwed the upper end that is connected in both sides lower guideway seat 7.
Vertically ball screw assembly, 1 is on the support and between both sides lower guideway seat 7, and vertically the two ends of ball screw assembly, 1 are fixed on the support with bearing support, and vertically ball screw assembly, 1 is rotationally connected by shaft coupling 4 and vertical stepper-motor 5; Vertically ball screw assembly, 1 is rotationally connected with screw, and screw is installed in the center, lower end of the base frame seat 20 below the spray tool dolly 27.Following fastening 6, four slide blocks 6 of four slide blocks that are installed in four angles of spray tool dolly 27 base frame seats 20 are placed on the rail level of lower guideway seat 7.The upper rail seat 22 of strip is set on base frame seat 20 both sides, and upper rail seat 22 is an one with base frame seat 20, two line slideway auxiliary 2 correspondences be screwed the upper end that is connected in both sides upper rail seat 22.
Laterally ball screw assembly, 23 is positioned at base frame seat 20, and between both sides upper rail seat 22, laterally the two ends of ball screw assembly, 23 are fixed on the base frame seat 20 with bearing support, and laterally ball screw assembly, 23 is rotationally connected by shaft coupling 4 and horizontal stepper motor 21.Laterally ball screw assembly, 23 is rotationally connected with screw, and screw is installed in the center, lower end of spray tool dolly 27 bases 10.
The Corner Strapped of the lower surface of the base 10 of spray tool dolly 27 connects 34, four slide blocks 34 of four slide blocks and is placed on the rail level of upper rail seat 22; Installing one set collar 26 on spray tool dolly 27 bases 10, on set collar 26, flexibly connect a swiveling ring 24, between set collar 26 and swiveling ring 24, flexibly connect a locking pressure plate 25, a fixedly connected spray gun wall 11 on swiveling ring 24, one end of the top of spray gun wall 11 and transverse arm 12 flexibly connects by bearing pin, install a cylinder block 13 at the middle part of spray gun wall 11, the middle part of the top of cylinder piston rod 14 and transverse arm 12 is carried out hinged.The front end of transverse arm 12 is installed a recliner 15, and recliner 15 tightens and connects a spray gun anchor 16, is equiped with twin shaft cylinder 17 and spray gun 19 on the spray gun anchor 16, and the top of the double piston-rod 28 of twin shaft cylinder 17 is colluded machine 18 with spray gun simultaneously and is fastenedly connected.
Below support, be provided with adjusting pad pin 3 to adjust the balance of fuselage; Support is provided with safety and the cleaning of flexible organ shield cap 9 with the protection complete machine.
Claims (5)
1, laser cladding powder spraying machine comprises support, transmission mechanism, spray equipment, gas circuit controlling organization, it is characterized in that: described spray equipment comprises spray tool dolly (27), swiveling ring (24), spray gun wall (11), the bottom Corner Strapped of spray tool dolly (27) base (10) is connected with four slide blocks (34), and four slide blocks (34) are placed on the rail level of upper rail seat (22); Installing one set collar (26) on the base (10) of spray tool dolly (27), a swiveling ring (24) is rotationally connected on set collar (26), between set collar (26) and swiveling ring (24), flexibly connect a locking pressure plate (25), a fixedly connected spray gun wall (11) on swiveling ring (24), one end of the top of spray gun wall (11) and transverse arm (12) flexibly connects by bearing pin, install a cylinder block (13) at the middle part of spray gun wall (11), the top of cylinder piston rod (14) is hinged on the middle part of transverse arm (12); The front end of transverse arm (12) is installed a recliner (15), recliner (15) tightens and connects a spray gun anchor (16), be equiped with twin shaft cylinder (17) and spray gun (19) on the spray gun anchor (16), it is hinged that the top while and the spray gun of the double piston-rod (28) of twin shaft cylinder (17) colludes machine (18).
2, laser cladding powder spraying machine according to claim 1, it is characterized in that: above-mentioned gas circuit controlling organization is that air switch (30) is connected with air filter (31) by the road, one end of air filter (31) connects air pressure regulator (32), air pressure regulator (32) enters the mouth through the gas circuit that the gas circuit pipeline connects magnetic valve (33), and the gas circuit outlet line of magnetic valve (33) is connected to twin shaft cylinder (17); Air filter (31) the other end connects air pressure regulator (32), and air pressure regulator (32) enters the mouth through the gas circuit that the gas circuit pipeline connects magnetic valve (33), and the gas circuit outlet line of magnetic valve (33) is connected to cylinder block (13) through throttling valve (29).
3, laser cladding powder spraying machine according to claim 1, it is characterized in that: above-mentioned transmission mechanism is to be equiped with vertical ball screw assembly, (1) in support, vertically the two ends of ball screw assembly, (1) are fixed in the support with bearing support, vertically ball screw assembly, (1) is rotationally connected with screw, and screw is installed on the following base frame seat (20) of spray tool dolly (27); Vertically ball screw assembly, (1) is rotationally connected by shaft coupling (4) and vertical stepper-motor (5); Laterally ball screw assembly, (23) is positioned on the following base frame seat (20) of spray tool dolly (27), laterally the two ends of ball screw assembly, (23) are fixed on the base frame seat (20) with bearing support, laterally ball screw assembly, (23) is rotationally connected with screw, and screw is installed on the base (10) of spray tool dolly (27); Laterally ball screw assembly, (23) is rotationally connected by shaft coupling (4) and horizontal stepper motor (21).
4, laser cladding powder spraying machine according to claim 1, it is characterized in that: above-mentioned support is respectively arranged with lower guideway seat (7) at pedestal (8) above the both sides, lower guideway seat (7) and pedestal (8) be one, two line slideway auxiliaries (2) respectively correspondence be screwed the upper end that is connected in both sides lower guideway seats (7).
5, laser cladding powder spraying machine according to claim 1, it is characterized in that: the bottom of base frame seat (20) connects four slide blocks (6) at Corner Strapped below the above-mentioned spray tool dolly (27), four slide blocks (6) are placed on the rail level of lower guideway seat (7), be respectively arranged with upper rail seat (22) above the both sides at base frame seat (20), upper rail seat (22) and base frame seat (20) be one, two line slideway auxiliaries (2) correspondence be screwed the upper end that is connected in both sides upper rail seats (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620093617 CN200958116Y (en) | 2006-10-12 | 2006-10-12 | Laser coating-powder spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620093617 CN200958116Y (en) | 2006-10-12 | 2006-10-12 | Laser coating-powder spraying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN200958116Y true CN200958116Y (en) | 2007-10-10 |
Family
ID=38784991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620093617 Expired - Fee Related CN200958116Y (en) | 2006-10-12 | 2006-10-12 | Laser coating-powder spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN200958116Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102756211A (en) * | 2012-08-02 | 2012-10-31 | 安阳市睿恒数控机床有限公司 | Laser longitudinal moving type numerical control cladding machining equipment |
-
2006
- 2006-10-12 CN CN 200620093617 patent/CN200958116Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102756211A (en) * | 2012-08-02 | 2012-10-31 | 安阳市睿恒数控机床有限公司 | Laser longitudinal moving type numerical control cladding machining equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071010 Termination date: 20101012 |