CN1962820A - Process for making bio-diesel oil by using municipal sludge - Google Patents
Process for making bio-diesel oil by using municipal sludge Download PDFInfo
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- CN1962820A CN1962820A CNA2006101344115A CN200610134411A CN1962820A CN 1962820 A CN1962820 A CN 1962820A CN A2006101344115 A CNA2006101344115 A CN A2006101344115A CN 200610134411 A CN200610134411 A CN 200610134411A CN 1962820 A CN1962820 A CN 1962820A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Abstract
The invention discloses a new technique of biological diesel through urban sludge in the energy domain, which comprises the following steps: allocating the component formula with 70.5-56.5% sludge, 20.0-40.0% solvent, 0.5-2.5% adjuvant and 1.0% catalyst; adopting urban sludge or living effluent mud as sludge; selecting the solvent form rape oil, soyabean oil, waste kitchen oil and arachis oil; setting carbinol as adjuvant and aluminium chloride as catalyst; stirring these materials completely for 10-15min; reacting under 400-600 Deg C at 5.5-9.0Mpa for 30-60min; heating to 360 Deg C to obtain the distillate oil (gas oil); transmitting to blending procedure; adding 0.2-1.0% amyl nitrate to generate the diesel.
Description
Technical field
The present invention relates to energy field, is to utilize municipal sludge to be main raw material specifically, produces a kind of new processing method of biofuel.
Background technology
The city domestic sewage and the amount of industrial wastewater of China increase year by year, contain about 1,300,000 tons of sludge quantity (in dry weight) in the sanitary sewage, and annual growth is greater than 10%, particularly at Chinese Urbanization level higher city and geographic town sewage, if all handled, to produce 8,400,000 tons of sludge quantities (in dry weight), mud handling capacity is very outstanding.
European Union member countries implement waste is adopted the stratification management principle of dissolving usually, i.e. recycle, the preferential burning; The U.S. produced 6,900,000 tons of dewatered sludges in 1998, wherein 60% effectively utilized, and comprised directly to effectively utilizations such as soil fertilizings; World developed country has carried out big quantity research to the processing and the utilization that comprise the mud the like waste, has also obtained certain effect.
China is in the starting stage to the processing and the disposal of mud.In the existing sewage treatment facility in the whole nation, mud is had the less than 1/2 of stabilizing treatment facility, treatment process and supporting comparatively perfect less than 1/10, can normally move for number still less; Along with the quickening of Urbanization in China, to the raising of wastewater treatment rate, the treatment capacity of mud grows with each passing day; Objectionable impurities in the mud, as adsorbability organic halogen (AOX), positively charged ion synthetic detergent (LAS), polychlorobiphenyl (PCB) and cadmium, chromium, copper, zinc etc., if mud imposes on soil, heavy metal will accumulate in ground surface, by food chain, at farm crop, animal and human cylinder accumulation; During sludge incineration, can produce a large amount of huge poisonous substance matter,, in addition, also have other potential pollutant such as radioactive pollutant etc. in the mud, deal with improperly, cause serious consequence will for human health and environment as dioxin, furans etc.
Summary of the invention
The objective of the invention is at above-mentioned municipal sludge to have invented a kind of novel method of handling municipal sludge to the problems that environment brings, adopting mud is the main material production biofuel, alleviates fuel oil serious problems in short supply, improves environmental situation.
Utilize processing method that municipal sludge produces biofuel by mechanical dehydration, modified, evaporate, push, stir, react, distill, concoct, filter each operation and form, it is characterized in that:
A) component prescription and content thereof (weight %) ratio:
Mud: 70.5-56.5
Solvent: 20.0-40.0
Auxiliary agent: 8.5-2.5
Catalyzer: 1.0;
B) municipal sludge is city trench bottom mud, perhaps sanitary sewage precipitating sludge;
C) solvent is that rapeseed oil, kitchen waste oil, soya-bean oil, peanut oil, Viscotrol C, Semen Maydis oil, a kind of or mixing oil all can;
D) auxiliary agent is methyl alcohol, perhaps hexadecanol;
E) catalyzer is an aluminum chloride;
F) processing method is before mud enters operation, and mechanical dehydration makes moisture percentage in sewage sludge≤65% in advance; Carry out the modified operation of mud then, adding viscosity in mud is the heavy oil of 10MPas, perhaps carbolineum, perhaps adopt the mixing oil of heavy oil and carbolineum, ratio be mud 6-8 doubly, stir; Then, enter evaporization process, make moisture percentage in sewage sludge≤5%; Through screw extrusion press extruding de-oiling, make mud oleaginousness≤7% again; The heavy oil of deviating from returns modified operation again, recycles; When entering agitating procedure, press component prescription and weight percent thereof, in agitator, add solvent, auxiliary agent and catalyzer, fully stirred 10-15 minute through the mud that pushes de-oiling; Then change reaction process over to, reaction process is heated and is 400-600 ℃, and pressure is 5.5-9.0MPa, and the time is 30-60 minute; Distillation process is heated to 360 ℃, is gas oil at 360 ℃ of front-end volatiles oil, and recrement is a charcoal; When changing gas oil over to blending process, add the blending agents amyl nitrate at normal temperatures, its weight percent is 0.2-1.0%, and gas oil should carry out analyzing and testing before entering blending process, the blending agents consumption is determined blending agents amyl nitrate consumption according to the check and analysis result; When gas oil is identical with the every technical performance index of conventional ordinary diesel oil, stop to add blending agents; Enter the filtration operation at last, remove impurity, filtered liquid is qualified refined biometric diesel oil, and impurity returns agitating procedure and utilizes again;
The processing method of utilizing municipal sludge to produce biofuel is a temperature of reaction during for 450-550 ℃, reaction pressure 6.5-8.5MPa, reaction times 40-50 minute.
Positively effect of the present invention is that the employing municipal sludge is that main raw material is produced biofuel, can turn waste into wealth, and alleviates environmental pollution, has reduced product cost; Solvent adopts vegetables oil, and consumption is few, and a large amount of the saving ploughed, and required equipment is conventional traditional petrochemical equipment, and the investment of founding the factory can reduce significantly.
Description of drawings
Fig. 1, process flow sheet of the present invention.
Embodiment
Processing method to invention specifically describes as follows in conjunction with the accompanying drawings.
Embodiment 1
Utilize municipal sludge to produce biofuel.Processing method of the present invention by mechanical dehydration, modified, evaporate, push, stir, react, distill, concoct, filter each operation and form, component prescription and content (weight %) thereof: mud 70.5-56.5, solvent 20.0-40.0, auxiliary agent 8.5-2.5, catalyzer 1.0; Raw material adopts city trench bottom mud, perhaps sanitary sewage precipitating sludge; Solvent is that rapeseed oil, kitchen waste oil, soya-bean oil, peanut oil, Viscotrol C, Semen Maydis oil, a kind of or mixing oil all can; Auxiliary agent is methyl alcohol or hexadecanol; Catalyzer is an aluminum chloride.
Processing method is earlier city road ditch bottom mud to be carried out pre-treatment, at first passes through mechanical dehydration, makes mud water content≤65%, change the modified operation of mud then over to, and to add viscosity be the heavy oil of 10MPas, weight is 6 times of mud, stir, change over to and make moisture evaporation in the vaporizer; When sludge moisture content is≤5%, enter extrusion process, extrusion process adopts conventional screw extrusion press, through the mud that the extruding de-oiling is handled, oil length≤7%, standby through pretreated mud as producing diesel raw material; The heavy oil of extruding can return modified operation, as dewatering agent recycle again; By component prescription of the present invention and weight percent thereof, the required various starting material of weighing.
Component prescription and content (weight %) ratio:
Mud 70.5, solvent 20.0, auxiliary agent 8.5, catalyzer 1.0.
Take by weighing various raw materials: mud is through pretreated road ditch bottom mud 705kg, solvent rapeseed oil 200kg, auxiliary agent methyl alcohol 85kg, catalyzer aluminum chloride 10kg; The agitator that agitating procedure adopts is the general chemical stirrer, no particular requirement; After various starting material enter agitator and fully stir 10 minutes, change reactor over to and react, 400 ℃ of temperature of reaction, reaction pressure 5.5MPa, 60 minutes time; Afterwards, enter still kettle, the distillate before 360 ℃ of the distillation temperatures is a gas oil, and remaining impurity is charcoal, can be used as the raw material of producing dithiocarbonic anhydride, the agent of producing perhaps that the soil is porous; Gas oil enters blending process after tested, at normal temperatures the blending agents amyl nitrate is added gas oil, by detected result, adds amyl nitrate 10kg, and every technical performance index of gas oil can reach the ordinary diesel oil standard; Through strainer impurity is removed again, can be produced qualified biofuel; Filter the impurity that operation leaches, can return agitator and utilize again.
The every index of the biofuel that the present invention produced all reaches the ordinary diesel oil standard of performance; Adopt the agricultural diesel oil car to carry out pavement test, starting, operation, load, climbing, respond well, be subjected to all circles' favorable comment deeply.
Embodiment 2
Utilize mud to produce biofuel.Compare by composition of raw materials provided by the invention and content (weight %) thereof:
Mud 63.5, solvent soya-bean oil (perhaps kitchen waste oil) 30.0, auxiliary agent hexadecanol 5.5, catalyzer 1.0.
The various starting material of weighing:
Mud 635kg, soya-bean oil (or kitchen waste oil) 300kg, hexadecanol 55kg, catalyzer 10kg; According to the mud consumption, add the heavy oil of viscosity 10MPas in modified operation, 5080kg is 8 times of mud; Various raw materials enter agitating procedure, fully stir 15 minutes after, change reaction process over to, be heated to 450 ℃, reaction pressure 6.8MPa, the reaction times is 50 minutes; Enter blending process, according to the detected result to gas oil, when the blending agents amyl nitrate added 2kg, the blending agents proportion was 0.2%, can also produce qualified biofuel; The technical parameter of other each operation is all identical with embodiment 1.
Embodiment 3
Compare according to prescription of the present invention and content (weight %) thereof:
Mud 56.5, solvent 40.0, auxiliary agent 2.5, catalyzer 1.0.
The various raw materials of weighing, mud 565kg, solvent adopt peanut oil, perhaps Viscotrol C 400kg, auxiliary agent adopts methyl alcohol 2.5kg, catalyzer aluminum chloride 10kg; Mud adopts roadside trench mud, when entering modified operation, according to mud weight, adds 7 times of heavy oil 3920kg; With pretreated mud and various starting material, drop into agitator and stir after 14 minutes, change reaction process over to, 500 ℃ of temperature of reaction, pressure 6.5MPa, 45 minutes time; Check and analysis result according to gas oil adds blending agents amyl nitrate 25kg altogether, accounts for 2.5% of gas oil; Other processing condition are all with embodiment 1.
Embodiment 4
By processing method provided by the invention, adopt resident living settlement of sewage mud, produce biofuel.
Each composition of raw materials and content (weight %) ratio:
Mud 65.0, solvent soybean oil or peanut oil 30.0, auxiliary agent hexadecanol 4.0, catalyzer 1.0.
The various starting material of weighing, mud resident living settlement of sewage mud 650kg, soybean oil or peanut oil 300kg, hexadecanol 40kg,, aluminum chloride 10kg.When mud enters modified operation, according to mud weight, add heavy oil 4230kg, be 6.5 times of sludge quantity.
After various raw materials enter agitator, fully stirred 13 minutes, then change reaction process over to, 550 ℃ of temperature of reaction, pressure 8.5MPa, 40 minutes time; Enter blending process, add amyl nitrate 8.0kg, account for 0.8% of gas oil; The technical parameter of other operation is all identical with embodiment 1.
Embodiment 5
Adopting avenue trench mud is the raw material production biofuel.Mud enters pretreated modified operation, adds 7.5 times of amount carbolineums according to the mud consumption; Compare according to prescription of the present invention and content (weight %) thereof:
Mud 61.0, Semen Maydis oil 35.0, hexadecanol 3.0, aluminum chloride 1.0.
Take by weighing various starting material, mud 610kg, Semen Maydis oil 350kg, hexadecanol 30kg, aluminum chloride 10kg; After various materials enter agitator, fully stir 12 minutes after, enter reaction process, 600 ℃ of temperature of reaction, pressure 7.5MPa, 30 minutes time; At blending process, according to analyzing and testing result, add amyl nitrate 9kg to gas oil, account for 0.9% of gas oil; Other technical matters condition is all with embodiment 1.
Embodiment 6
Adopt life of urban resident settlement of sewage mud to produce biofuel.Press composition of raw materials and content thereof (weight %) ratio:
Mud 68.0, solvent 25.0, auxiliary agent 6.0, catalyzer 1.0.
Take by weighing mud 680kg, solvent 250kg, rapeseed oil, soya-bean oil, peanut oil, Viscotrol C, each 50kg of Semen Maydis oil, auxiliary agent methyl alcohol 60kg, aluminum chloride 10kg; After material enters agitating procedure, fully stir 14 minutes after, change reaction process over to, 500 ℃ of temperature of reaction, pressure 9.0MPa, 35 minutes time; According to the detected result to gas oil, blending process adds amyl nitrate 10kg altogether; Modified operation carbolineum add-on is 8 times of mud; Other operation and technical parameter thereof are identical with embodiment 1.
Claims (2)
1. utilize processing method that municipal sludge produces biofuel by mechanical dehydration, modified, evaporate, push, stir, react, distill, concoct, filter each operation and form, it is characterized in that:
A) component prescription and content thereof (weight %) ratio:
Mud: 70.5-56.5
Solvent: 20.0-40.0
Auxiliary agent: 8.5-2.5
Catalyzer: 1.0;
B) municipal sludge is city trench bottom mud, perhaps sanitary sewage precipitating sludge;
C) solvent is that rapeseed oil, kitchen waste oil, soya-bean oil, peanut oil, Viscotrol C, Semen Maydis oil, a kind of or mixing oil all can;
D) auxiliary agent is methyl alcohol, perhaps hexadecanol;
E) catalyzer is an aluminum chloride;
F) processing method is before mud enters operation, and mechanical dehydration makes moisture percentage in sewage sludge≤65% in advance; Carry out the modified operation of mud then, adding viscosity in mud is the heavy oil of 10MPas, perhaps carbolineum, perhaps adopt the mixing oil of heavy oil and carbolineum, ratio be mud 6-8 doubly, stir; Then, enter evaporization process, make moisture percentage in sewage sludge≤5%; Through screw extrusion press extruding de-oiling, make mud oleaginousness≤7% again; The heavy oil of deviating from returns modified operation again, recycles; When entering agitating procedure, press component prescription and weight percent thereof, in agitator, add solvent, auxiliary agent and catalyzer, fully stirred 10-15 minute through the mud that pushes de-oiling; Then change reaction process over to, reaction process is heated and is 400-600 ℃, and pressure is 5.5-9.0MPa, and the time is 30-60 minute; Distillation process is heated to 360 ℃, is gas oil at 360 ℃ of front-end volatiles oil, and recrement is a charcoal, as production curing charcoal; When changing gas oil over to blending process, add the blending agents amyl nitrate at normal temperatures, its weight percent is 0.2-1.0%, and gas oil should carry out analyzing and testing before entering blending process, the blending agents consumption is determined blending agents amyl nitrate consumption according to the check and analysis result; When gas oil is identical with the every technical performance index of conventional ordinary diesel oil, stop to add blending agents; Enter the filtration operation at last, remove impurity, filtered liquid is qualified refined biometric diesel oil; The impurity that filters operation returns agitating procedure and utilizes again.
2. the processing method of utilizing municipal sludge to produce biofuel according to claim 1, when it is characterized in that temperature of reaction is 450-550 ℃, reaction pressure 6.5-8.5MPa, reaction times 40-50 minute.
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CNA2006101344115A CN1962820A (en) | 2006-11-29 | 2006-11-29 | Process for making bio-diesel oil by using municipal sludge |
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CNA2006101344115A CN1962820A (en) | 2006-11-29 | 2006-11-29 | Process for making bio-diesel oil by using municipal sludge |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101880119B (en) * | 2009-05-07 | 2011-12-07 | 陈丰 | Comprehensive treatment technique for biochemical sludge and waste oil |
CN102268303A (en) * | 2011-07-06 | 2011-12-07 | 西安建筑科技大学 | Method for preparing biological diesel oil by using sludge from municipal wastewater treatment plant |
CN102925294A (en) * | 2012-11-26 | 2013-02-13 | 西安建筑科技大学 | Mehtod for preparing biodiesel by floating slag from in-situ esterification sewage treatment plant |
CN103539325A (en) * | 2012-07-10 | 2014-01-29 | 青海大地环境工程技术有限公司 | Processing method and system for sludge containing oil |
CN104004552A (en) * | 2014-05-29 | 2014-08-27 | 中国人民大学 | Method for preparing biodiesel from municipal sludge based on in-situ ester exchange |
CN115469051A (en) * | 2022-11-14 | 2022-12-13 | 成都华域环保有限公司 | Deoiling experimental method for waste oil-containing catalyst |
-
2006
- 2006-11-29 CN CNA2006101344115A patent/CN1962820A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101880119B (en) * | 2009-05-07 | 2011-12-07 | 陈丰 | Comprehensive treatment technique for biochemical sludge and waste oil |
CN102268303A (en) * | 2011-07-06 | 2011-12-07 | 西安建筑科技大学 | Method for preparing biological diesel oil by using sludge from municipal wastewater treatment plant |
CN102268303B (en) * | 2011-07-06 | 2014-03-12 | 西安建筑科技大学 | Method for preparing biological diesel oil by using sludge from municipal wastewater treatment plant |
CN103539325A (en) * | 2012-07-10 | 2014-01-29 | 青海大地环境工程技术有限公司 | Processing method and system for sludge containing oil |
CN103539325B (en) * | 2012-07-10 | 2015-12-09 | 青海大地环境工程技术有限公司 | Process for treating oil-containing sludge and system |
CN102925294A (en) * | 2012-11-26 | 2013-02-13 | 西安建筑科技大学 | Mehtod for preparing biodiesel by floating slag from in-situ esterification sewage treatment plant |
CN104004552A (en) * | 2014-05-29 | 2014-08-27 | 中国人民大学 | Method for preparing biodiesel from municipal sludge based on in-situ ester exchange |
CN115469051A (en) * | 2022-11-14 | 2022-12-13 | 成都华域环保有限公司 | Deoiling experimental method for waste oil-containing catalyst |
CN115469051B (en) * | 2022-11-14 | 2023-02-21 | 成都华域环保有限公司 | Deoiling experimental method for waste oil-containing catalyst |
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