CN1945880A - Full automatic producing process for no-meroury alkaline battery - Google Patents
Full automatic producing process for no-meroury alkaline battery Download PDFInfo
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- CN1945880A CN1945880A CNA2006101340504A CN200610134050A CN1945880A CN 1945880 A CN1945880 A CN 1945880A CN A2006101340504 A CNA2006101340504 A CN A2006101340504A CN 200610134050 A CN200610134050 A CN 200610134050A CN 1945880 A CN1945880 A CN 1945880A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
This invention relates to a method for automatically producing Hg-free alkali cells including a working procedure of producing Hg-free alkali cells. Since each set is mounted with a program logic controller and an independent computer operates automatically, can test on-line, deposes automatically to ensure the quality of the product, in which, the information transmission of each single processor program logic controller is connected with the main program logic controller to realize automatic operation of the whole line.
Description
Technical field
The present invention relates to a kind of battery manufacturing process method.
Background technology
Mercury-free alkaline battery is the product of consumption maximum in the battery kind at present, Market competition, enhancing productivity is competition focal point, the mercury-free alkaline battery complex manufacturing needs tens procedures from pressure ring to sealing, and the per pass operation is finished by unit, normally produce by one man operation's unit, therefore labor intensive power is many, and production efficiency is low and often because of defect ware appears in operate miss, greatly influences the business economic benefit.
Summary of the invention
The present invention proposes a kind of saving labour, the battery production process that production efficiency is high according to the defective that the current battery production technology exists.
The full-automatic process of mercury-free alkaline battery of the present invention is to introduce automatic control program on former unit production basis, and unit is finished this working procedure processing by programming Control, changes subsequent processing then automatically over to up to finishing battery processing.
Technical scheme of the present invention is: a kind of full automatic producing process for no-meroury alkaline battery, comprise the mercury-free alkaline battery production process: pressure ring, distribute, the dress ring, detect, storage, the rolling curve gluing, tubulature, fluid injection, imbibition, annotate cream, distribute, seal and corresponding process equipment is a ring squeezer, distribution plate, dress ring machine, machines, the storage platform, the rolling curve glue spreader, tube filling machine, the fluid injection machine, the imbibition machine, annotate the cream machine, distribution plate, sealing machine, it is characterized in that: equipment is formed a line by the operation requirement, equipment room is equipped with workpiece conveyor, conveyer belt adopts stepless time adjustment, on every unit programmed logic controller (PLC) is housed except that ring squeezer, unit PLC output signal links to each other with main programming logic controller (hereinafter to be referred as main controller); The production line working procedure is as follows: the starting device first procedure pressure ring, workpiece is transported to distribution plate behind the pressure ring, PLC on the distribution plate detects workpiece by programming, and program is finished, and qualified workpiece is sent into dress ring operation, operational status information is sent into main controller, the PLC follow procedure that is contained on the ring machine is adorned the ring operation, and program is finished, and qualified workpiece is sent into the detection operation, the start detection program, operational status information is sent into main controller; The PLC follow procedure that is contained on the machines detects operation, and program is finished, and qualified workpiece is sent into the storage operation, starts stored program, and operational status information is sent into main controller; The PLC follow procedure that is contained on the storage platform carries out storage operation, and program is finished, and qualified workpiece is sent into the rolling curve coating process, starts rolling curve gluing program, and program is finished, and qualified workpiece is sent into the tubulature operation, starts the tubulature program, and operational status information is sent into main controller; The PLC follow procedure that is contained on the tube filling machine carries out the tubulature operation, and program is finished, and qualified workpiece is sent into the fluid injection operation, the priming program, and operational status information is sent into main controller; The PLC follow procedure that is contained on the fluid injection machine carries out the fluid injection operation, and program is finished, and qualified workpiece is sent into the imbibition operation, starts the imbibition program, and operational status information is sent into main controller; The PLC follow procedure that is contained on the imbibition machine carries out the imbibition operation, and program is finished, and program is finished, and qualified workpiece is sent into and annotated the cream operation, starts and annotates the cream program, and operational status information is sent into main controller; Be contained in the PLC follow procedure of annotating on the cream machine and annotate the cream operation, program is finished, and qualified workpiece is sent into the distribution operation, starts allocator, and operational status information is sent into main controller; The PLC follow procedure that is contained on the distribution plate distributes operation, and program is finished, and workpiece is sent into sealing machine, starts to seal program, and the PLC follow procedure that is contained on the sealing machine carries out sealing operation; Battery seal is finished and is shifted out production line; Each unit PLC program is not finished, and stand-alone program will restart; Each unit PLC information enters main controller, is judged and is sent instruction to each unit PLC by the main controller program, with the implementation state.
Beneficial effect of the present invention: because the programmed logic controller is housed on every unit, unit moves automatically, can onlinely detect, automatic inspection rejects, guarantee product quality, each unit programmed logic controller information transmission links to each other with the main programming logic controller, can realize operation automatically completely, but display device running status and trouble location also can carry out human-computer dialogue on the main programming logic controller, operation easily, convenient for maintaining, thereby be a kind of saving labour, the battery production process that production efficiency is high.
Description of drawings
Fig. 1 is the process chart of full automatic producing process for no-meroury alkaline battery of the present invention
Fig. 2 is a program control flow chart of the present invention
Fig. 3 is an embodiment of the invention apparatus arrangement schematic diagram
31 ring squeezers, 32 distribution plates, 33 dress ring machines, 34 machines, 35 storage platforms, 36 rolling curve glue spreaders, 37 tube filling machines, 38 fluid injection machines, 39 imbibition machines, one 310 imbibition machines 2 311 are annotated cream machine 312 distribution plates 313 sealing machines 314 conveyer belts 315 programmed logic controllers 316 main programming logic controllers among the figure
Embodiment
A kind of full automatic producing process for no-meroury alkaline battery, comprise the mercury-free alkaline battery production process: pressure ring, distribute, the dress ring, detect, storage, the rolling curve gluing, tubulature, fluid injection, an imbibition, the secondary imbibition, annotate cream, distribute, seal and corresponding process equipment is a ring squeezer, distribution plate, dress ring machine, machines, the storage platform, the rolling curve glue spreader, tube filling machine, the fluid injection machine, the imbibition machine, annotate the cream machine, distribution plate, sealing machine, above-mentioned battery processing equipment is provided by Jinwan Group Co., Ltd., Dandong, by the operation requirement equipment is formed a line, equipment room is equipped with workpiece conveyor, conveyer belt adopts stepless time adjustment, except that ring squeezer, on every unit Siemens's programmed logic controller 315 (PLC) is housed, unit PLC is provided with battery workpiece procedure, the PlC signal transmission system is installed on the main shaft, the operation of control main shaft, unit PLC output signal links to each other with Siemens main programming logic controller 316 (hereinafter to be referred as main controllers), main controller is provided with full production line working procedure, coordinate each unit operation state, touch display screen is arranged on the main controller, but display device running status and human-computer dialogue, the production line working procedure is as follows: the starting device first procedure pressure ring 1, workpiece is transported to the distribution plate 32 that distributes operation 2 behind ring squeezer 31 pressure rings through conveyer belt 314, PLC315 on the distribution plate 32 is according to distributing 21 pairs of workpiece of programming to detect, the regulation of being in order, qualified workpiece is sent into dress ring operation 3, defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316, the workpiece of being sent into by distribution plate enters dress ring machine 33, the PLC that is contained on the ring machine adorns the ring operation by dress round trip preface 22, operation is finished qualified workpiece and is sent into detection operation 4, defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; The workpiece of being sent into by dress ring operation enters machines 34, the PLC315 that is contained on the machines detects operation by trace routine 23, and operation is finished qualified workpiece and sent into storage operation 5, and defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; The workpiece of being sent into by the detection operation enters storage platform 35, the PLC315 that is contained on the storage platform carries out storage operation by stored program 24, and operation is finished qualified workpiece and sent into rolling curve coating process 6, and defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; The workpiece of being sent into by the storage operation enters rolling curve glue spreader 36, the PLC315 that is contained on the rolling curve glue spreader carries out the operation of rolling curve gluing by rolling curve gluing program 25, operation is finished qualified workpiece and is sent into tubulature operation 7, defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; The workpiece of being sent into by the rolling curve coating process enters tube filling machine 37, the PLC315 that is contained on the tube filling machine carries out the tubulature operation by tubulature program 26, and operation is finished qualified workpiece and sent into fluid injection operation 8, and defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; The workpiece of being sent into by the tubulature operation enters fluid injection machine 38, the PLC315 that is contained on the fluid injection machine carries out the fluid injection operation by fluid injection program 27, and operation is finished qualified workpiece and sent into imbibition operation 9, and defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; The workpiece of being sent into by the fluid injection operation enters imbibition machine 1, the PLC315 that is contained on the imbibition machine one carries out the imbibition operation by imbibition program 28, operation is finished qualified workpiece and is sent into secondary imbibition operation, defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; Imbibition machine workpiece is sent into imbibition machine 2 310, the PLC315 that is contained on the imbibition machine two carries out the imbibition operation by imbibition program 28, and operation is finished qualified workpiece and sent into notes cream operation 10, and defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; The workpiece of being sent into by the imbibition operation enters the cream machine 311 of annotating, be contained in the PLC315 that annotates on the cream machine and annotate the cream operation by annotating cream program 29, operation is finished qualified workpiece and is sent into distribution operation 11, and defective workpiece stops to send into subsequent processing, shift out the operation area, operational status information is sent into main controller 316; The workpiece of being sent into by notes cream operation enters distribution plate 312, and the PLC315 that is contained on the distribution plate distributes operation by allocator 210, and operational status information is sent into main controller 316; The workpiece of being sent into by distribution plate enters the sealing machine 313 of sealing process 12, and the PLC315 that is contained on the sealing machine carries out sealing operation by the program of sealing 211; Battery seal is finished and is shifted out production line, and the operation information state is sent into main controller 316; Each unit PLC information enters main controller, is judged and is sent instruction to each unit PLC by the main controller program, with the implementation state.
Claims (1)
1 one kinds of full automatic producing process for no-meroury alkaline battery, comprise the mercury-free alkaline battery production process: pressure ring, distribute, the dress ring, detect, storage, the rolling curve gluing, tubulature, fluid injection, imbibition, annotate cream, distribute, seal and relevant device is a ring squeezer, distribution plate, dress ring machine, machines, the storage platform, the rolling curve glue spreader, tube filling machine, the fluid injection machine, the imbibition machine, annotate the cream machine, distribution plate, sealing machine, it is characterized in that: equipment is formed a line by operation, equipment room is equipped with workpiece conveyor, on every unit the programmed logic controller is housed except that ring squeezer, unit programmed logic controller output signal links to each other with the main programming logic controller; The production line working procedure is as follows: the starting device first procedure pressure ring, workpiece is transported to distribution plate behind the pressure ring, programmed logic controller on the distribution plate detects workpiece by programming, and program is finished, and qualified workpiece is sent into dress ring operation, operational status information is sent into the main programming logic controller, the programmed logic controller follow procedure that is contained on the ring machine is adorned the ring operation, and program is finished, and qualified workpiece is sent into the detection operation, start detection program, operational status information are sent into the main programming logic controller; The programmed logic controller follow procedure that is contained on the machines detects operation, and program is finished, and qualified workpiece is sent into the storage operation, starts stored program, and operational status information is sent into the main programming logic controller; The programmed logic controller follow procedure that is contained on the storage platform carries out storage operation, program is finished, qualified workpiece is sent into the rolling curve coating process, start rolling curve gluing program, program is finished, qualified workpiece is sent into the tubulature operation, starts the tubulature program, and operational status information is sent into the main programming logic controller, the programmed logic controller follow procedure that is contained on the tube filling machine carries out the tubulature operation, program is finished, and qualified workpiece is sent into the fluid injection operation, the priming program, operational status information is sent into the main programming logic controller, the programmed logic controller follow procedure that is contained on the fluid injection machine carries out the fluid injection operation, and program is finished, and qualified workpiece is sent into the imbibition operation, start the imbibition program, operational status information is sent into the main programming logic controller, and the programmed logic controller follow procedure that is contained on the imbibition machine carries out the imbibition operation, and program is finished, program is finished, qualified workpiece is sent into and is annotated the cream operation, starts and annotates the cream program, and operational status information is sent into the main programming logic controller; Be contained in the programmed logic controller follow procedure of annotating on the cream machine and annotate the cream operation, program is finished, qualified workpiece is sent into the distribution operation, start allocator, operational status information is sent into the main programming logic controller, and the programmed logic controller follow procedure that is contained on the distribution plate distributes operation, program is finished, workpiece is sent into sealing machine, starts to seal program, and the programmed logic controller follow procedure that is contained on the sealing machine carries out sealing operation; Battery seal is finished and is shifted out production line; Each stand-alone program is not finished, and stand-alone program will restart; Each unit programmed logic controller information enters the main programming logic controller, is judged and is sent instruction to each unit programmed logic controller by main programming logic controller program, with the implementation state.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2006101340504A CN1945880A (en) | 2006-10-26 | 2006-10-26 | Full automatic producing process for no-meroury alkaline battery |
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CNA2006101340504A CN1945880A (en) | 2006-10-26 | 2006-10-26 | Full automatic producing process for no-meroury alkaline battery |
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CN1945880A true CN1945880A (en) | 2007-04-11 |
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CNA2006101340504A Pending CN1945880A (en) | 2006-10-26 | 2006-10-26 | Full automatic producing process for no-meroury alkaline battery |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101920238A (en) * | 2010-07-30 | 2010-12-22 | 东莞新能源科技有限公司 | Automatic glue spreading machine |
CN108268004A (en) * | 2018-01-18 | 2018-07-10 | 广州市汶鑫自控工程有限公司 | Automatic battery production line control system |
CN116774665A (en) * | 2023-08-18 | 2023-09-19 | 湖南隆深氢能科技有限公司 | Intelligent control method and system for roll-to-roll laminating production line |
-
2006
- 2006-10-26 CN CNA2006101340504A patent/CN1945880A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101920238A (en) * | 2010-07-30 | 2010-12-22 | 东莞新能源科技有限公司 | Automatic glue spreading machine |
CN101920238B (en) * | 2010-07-30 | 2013-07-17 | 东莞新能源科技有限公司 | Automatic glue spreading machine |
CN108268004A (en) * | 2018-01-18 | 2018-07-10 | 广州市汶鑫自控工程有限公司 | Automatic battery production line control system |
CN116774665A (en) * | 2023-08-18 | 2023-09-19 | 湖南隆深氢能科技有限公司 | Intelligent control method and system for roll-to-roll laminating production line |
CN116774665B (en) * | 2023-08-18 | 2023-11-14 | 湖南隆深氢能科技有限公司 | Intelligent control method and system for roll-to-roll laminating production line |
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