CN1867494A - 托盘 - Google Patents
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- CN1867494A CN1867494A CNA2004800302260A CN200480030226A CN1867494A CN 1867494 A CN1867494 A CN 1867494A CN A2004800302260 A CNA2004800302260 A CN A2004800302260A CN 200480030226 A CN200480030226 A CN 200480030226A CN 1867494 A CN1867494 A CN 1867494A
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pallets (AREA)
- Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
- Body Structure For Vehicles (AREA)
- Road Paving Machines (AREA)
Abstract
一种金属托盘(1),其具有:上承板(5)、下承板(10)和至少两根伸长托架(15),用于将承板(5、10)固定在一起。每根托架(15)具有第一部分(16)和第二部分(17),每一部分(16、17)分别在承板(5、10)之间延伸,并具有通过倾斜部分(35)与中央腹板(30)连接的上腹板(20)和下腹板(25)。
Description
技术领域
本发明涉及托盘,且具体地涉及一种具有可拆卸部件的多功能托盘。
背景技术
由木材制成的托盘通常遍及世界各地用于容易地储存和运输货物。这些托盘一般呈正方形,具有由一系列厚木板制成的上、下承板(deck)和位于其中的至少两根实心木梁。通常该托盘通过钉子固定在一起并包括槽,其中可放置叉车的叉或者其它物料运输设备以提升和移动该托盘。
公知的托盘存在很多缺点。例如:其制造昂贵;需要反复修理;受限于标准尺寸;具有突出的固定件或连接件;可承载量受到限制;易于损坏或破裂;沉重;在需要时难以固定附加部件;吸收湿气、液体和气味;存在火灾风险;可受白蚁和昆虫污染;易于开裂;钉子会松动;具有较短的使用寿命且所用木材一般来自阔叶树林。需特别关注的是木制托盘易于损坏,且托盘的修理或更换昂贵和耗时,因此简单地抛弃托盘往往更为容易。此外,木制托盘存留灰尘和其它不期望的物质,从而极度限制了其在污染区域或清洁区域(例如食品或医疗行业)中的使用。
也已开发金属和塑料托盘。这些种类的托盘具有与木制托盘相似的许多缺点。
因此,需要轻型金属托盘,其具有易于维护和修理的、可拆卸地连接的部件,可克服碎片和污染问题,且不含有锐利的边缘。
发明内容
本发明的目的在于克服或改善现有技术的部分缺陷,或至少提供一种有用的可选方案。
这里首先公开了一种金属托盘,其具有:
上承板;
下承板;和
至少两根伸长托架,用于将所述承板固定在一起;
每根托架具有第一部分和第二部分,每一部分分别在所述承板之间延伸,并具有通过倾斜部分与中央腹板(web)连接的上腹板和下腹板。
优选地,所述第一和第二部分的所述中央腹板可拆卸地固定在一起。
优选地,所述中央腹板大致垂直于所述承板。
优选地,所述上腹板和下腹板可拆卸地与所述承板固定。
优选地,所述腹板通过紧固装置可拆卸地与所述承板和/或彼此固定。
优选地,所述紧固装置为螺纹紧固件。
优选地,所述托盘包括多个孔,用于容纳每个所述紧固装置。
优选地,所述紧固装置为焊缝或者铆钉。
优选地,所述托盘具有大致矩形的结构,其具有前边缘、后边缘和两条侧边缘。
优选地,至少一条边缘包括盖板。
优选地,至少一根伸长托架包括加强筋。
优选地,至少一根托架包括端盖。
优选地,所述上承板和/或下承板具有成型结构。
优选地,所述成型结构为波纹结构。
优选地,所述托盘包括与至少一块所述承板固定的板材。
优选地,所述托盘包括腔体,用于容纳叉车的叉或者其它装卸设备。
优选地,所述腔体设置在所述托盘的所有侧面。
附图说明
现在将参考附图,仅通过举例的方式,对本发明的优选实施例进行说明,其中:
图1是本发明的实施例的托盘的托架的局部透视图;
图2是本发明的实施例的托盘的透视图;
图3是带有附件的图2的托盘的局部透视图;
图4是带有附件的图2的托盘的局部侧视图;
图5a至5d是本发明的托盘的托架实施例的横剖视图;
图6a至6c是示出用于叉车的叉的凹槽的本发明的实施例的局部侧视图;
图7a和7b是示出图6a至6c的四向开口的透视图;以及
图8示出了图1的托盘的可选实施例的横剖视图。
具体实施方式
这里公开了由金属,通常为镀锌钢或铝制造的托盘1。托盘1包括上承板5、下承板10和至少两根伸长托架15,用于将承板5、10固定在一起。如图1、图5a至5d和图8中最佳示出的,每根托架15具有第一部分16和第二部分17,其分别在承板5、10之间延伸;还具有上腹板20和下腹板25,其通过倾斜部分35与中央腹板30连接。在使用中,第一和第二部分16、17的腹板20、25和30通过紧固装置40,例如通常设置在孔45中的螺纹紧固件,可拆卸地与彼此和与承板5、10固定。在优选实施例中,中央腹板30大体垂直或垂直于承板5、10。可选地,紧固装置40可为焊缝或铆钉,从而通过钻除焊缝或铆钉、替换部件并重新焊接或铆接,可容易地修复托盘1。
通常,托架15的部分16、17彼此邻接设置,并且螺纹紧固件、点焊缝、盲铆钉等形式的紧固装置40将两块中央腹板30固定在一起。托盘1还可包括在孔45中的沉头孔或开孔,用以将紧固装置40隐藏在邻近表面的平面以下。这将确保没有尖锐的物体,例如螺栓的端部,伸出到承板5、10的邻近表面之上。如图3中最佳示出的,伸长托架15还可包括加强筋50,以便在需要托盘1承载重负荷时对托架15提供附加的支撑。加强筋50仅仅沿着中央腹板30在用于紧固装置40的孔45处固定。托盘1还可包括许多附加部件以提供更具型廓的托盘1。例如,上承板5或下承板10可包括成型结构,例如图2和图7a、7b中最佳示出的波纹结构。还可采用如图3和图4中所示的盖板和端盖55等。
具体地参考图1、图5a至5c和图8,上、下腹板20和25为承载凸缘,其间设置有开口47,容许进入以进行点焊或者固定螺纹紧固件,如螺钉或螺栓等。另外,部分16、17的分隔结构仅允许托架15中的一侧在需要时进行替换。在优选实施例中,腹板20、25邻接。优选地在腹板20、25和倾斜部分35之间设置倒圆角、不锐利的边缘。所有部件的总尺寸可根据所需的托盘1而改变。
在图2中示出了标准的1000×1200cm的托盘1。托盘1的尺寸可改变以适应特定的行业要求,例如1165×1165cm。承板5、10可具有变化的结构,如波纹、平板、曲面等。例如根据将提升和移动的载荷,波纹结构可沿任何方向、不一致和/或是方向或形状的结合。在所示的实施例中,示出了可提供较高的强度和耐用性的镀锌钢波纹结构。该波纹结构在保持结构充分的同时,还提供了最大的面接触。然而,可设置100%平坦的表面79以替代波纹结构或者固定在波纹结构的顶部(见图4),或者可设置各种表面的组合。
这里所示的托盘1的优点在于如有需要,所有部件可拆卸和重新装配,或者损坏的部件可容易地进行替换。也可增设由任何材料制成的成形套60(如图4中最佳示出),以覆盖边缘和增加强度。还可增设端盖55以提供更加美观的托盘1,和在托架15的端部提供冲击阻力、覆盖孔和边缘。如果使用波纹结构,那么还可设置边缘带材65以密封任何开口从而符合卫生要求。在图2、图6a至6c、图7a和7b中还示出了用于叉车和托盘搬运车的叉或轮的开口75。托盘1还可包括设置在托架15之间或者波纹结构内部的横向构件(未示出),以提供对于很重的载荷的附加支撑。
图4还示出了附加部件,包括形成在波纹结构中的唇边(lip)77,用以确保没有锐利边缘并加强以抵抗叉车的冲击。还可如上所述设置分离的U形盖60。唇边77还增强了托盘1的水平强度。本实施例还示出了在波纹结构顶部范围内设置的附加板材79以及加强筋50。如有需要,板材79可以是镀锌钢、木材、塑料或任何其它材料。
图5a至5d和图8示出了托架15的不同实施例。这些实施例用于不同的紧固件组合,允许方便地进入托架15。如图5a和5b中所示,可包括附加构件80以容纳承板5、10。
图6a至6c、图7a和7b示出本发明的另外的实施例,详细显示了托盘1中的开口75,其允许提升设备的四向进入。
图8示出了本发明的又一个实施例,其具有螺钉和铆钉形式的紧固装置40。腹板20和25向内弯折以减少锐利边缘。
这里公开的托盘1可完全分解,因为所有部件可单独、快速和便宜地进行替换。托盘1由于构成部分16、17的构件的角度而具有极强的承载能力;对于旋转运动具有结构足够性和载荷分配;可改变形状的所有尺寸和角度以满足各种目的;在每根托架15的水平侧表面具有平滑不尖锐的表面;端部较小的横截面积最大化用于叉车的叉的开口75的宽度;允许使用螺栓连接、铆接、螺钉紧固或焊接的固定件40将承板5、10与托架15连接;具有凹进的坑或孔45以允许不突出的固定件/连接件;外侧没有可视接缝,抵抗灰尘聚集;内部空间最小化以减少污染面积;内部空间较小以增强任何清洁压力软管的效用;托架15可为镀锌钢或铝。
承板5、10和附加板材层79可以是钢、木材、塑料、纸板、合成材料或纤维。例如,钢托架15可支撑木承板并通过螺钉、螺栓等固定。托架15的形状允许固定中等高度的水平加强筋50,用以支撑过重载荷;托架的形状可以分段以允许4向的托盘选择;如果托盘1的目的需要,承板5、10可调整为100%覆盖;可增设一块或多块附加承板5、10;允许卫生适应性以满足食品工业需要;承板型廓可具有滚轧成形的折边(edge return)77,以避免锋利边缘;承板折边60加固端部,以抵抗叉车和托盘搬运车的冲击;托架15的形状允许在必要时使用木制承板;承板的形状可固定钢带以覆盖腔体;承板型廓可具有45-60度的折叠端部,以消除锋利边缘;且可选地,承板可具有水平角板(anglecover)附件。
尽管已参考具体实例对本发明进行了说明,然而本领域的技术人员将会理解,本发明可实施为许多其它的形式和其它的结构。
Claims (17)
1.一种金属托盘,其具有:
上承板;
下承板;和
至少两根伸长托架,用于将所述承板固定在一起;
每根托架具有第一部分和第二部分,每一部分分别在所述承板之间延伸,并具有通过倾斜部分与中央腹板连接的上腹板和下腹板。
2.根据权利要求1所述的托盘,其中所述第一和第二部分的所述中央腹板可拆卸地固定在一起。
3.根据权利要求1或2所述的托盘,其中所述中央腹板大致垂直于所述承板。
4.根据权利要求1至3中的任一项所述的托盘,其中所述上腹板和下腹板可拆卸地与所述承板固定。
5.根据前述权利要求中的任一项所述的托盘,其中所述腹板通过紧固装置可拆卸地与所述承板和/或彼此固定。
6.根据权利要求5所述的托盘,其中所述紧固装置为螺纹紧固件。
7.根据权利要求5或6所述的托盘,其中所述托盘包括多个孔,用于容纳每个所述紧固装置。
8.根据权利要求5所述的托盘,其中所述紧固装置为焊缝或者铆钉。
9.根据前述权利要求中的任一项所述的托盘,其中所述托盘具有大致矩形的结构,其具有前边缘、后边缘和两条侧边缘。
10.根据权利要求9所述的托盘,其中至少一条边缘包括盖板。
11.根据前述权利要求中的任一项所述的托盘,其中至少一根伸长托架包括加强筋。
12.根据前述权利要求中的任一项所述的托盘,其中至少一根托架包括端盖。
13.根据前述权利要求中的任一项所述的托盘,其中所述上承板和/或下承板具有成型结构。
14.根据权利要求13所述的托盘,其中所述成型结构为波纹结构。
15.根据前述权利要求中的任一项所述的托盘,其中所述托盘包括与至少一块所述承板固定的板材。
16.根据前述权利要求中的任一项所述的托盘,其中所述托盘包括腔体,用于容纳叉车的叉或者其它装卸设备。
17.根据权利要求16所述的托盘,其中所述腔体设置在所述托盘的所有侧面。
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AU2003905661A AU2003905661A0 (en) | 2003-10-15 | Pallet | |
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PCT/AU2004/001397 WO2005037667A1 (en) | 2003-10-15 | 2004-10-13 | A pallet |
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CN (1) | CN1867494B (zh) |
BR (1) | BRPI0415490A (zh) |
CA (1) | CA2542366C (zh) |
HK (1) | HK1086238A1 (zh) |
IL (1) | IL174945A0 (zh) |
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CN103158926A (zh) * | 2011-12-14 | 2013-06-19 | 辽宁辽杰科技有限公司 | 一种高强度的托盘 |
CN103738589A (zh) * | 2013-12-11 | 2014-04-23 | 无锡中鼎物流设备有限公司 | 一种空心隔热托盘 |
CN105501618A (zh) * | 2014-09-25 | 2016-04-20 | 英沛克全球股份有限公司 | 具备直立角柱的纸箱 |
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- 2004-10-13 WO PCT/AU2004/001397 patent/WO2005037667A1/en active Application Filing
- 2004-10-13 KR KR1020067009429A patent/KR101288393B1/ko not_active IP Right Cessation
- 2004-10-13 EP EP12196543A patent/EP2570357A1/en not_active Withdrawn
- 2004-10-13 JP JP2006534539A patent/JP2007508211A/ja active Pending
- 2004-10-13 MX MXPA06004140A patent/MXPA06004140A/es active IP Right Grant
- 2004-10-13 RU RU2006116488/11A patent/RU2006116488A/ru unknown
- 2004-10-13 CA CA2542366A patent/CA2542366C/en not_active Expired - Fee Related
- 2004-10-13 ZA ZA200603716A patent/ZA200603716B/en unknown
- 2004-10-13 CN CN2004800302260A patent/CN1867494B/zh not_active Expired - Fee Related
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- 2004-10-13 US US10/550,239 patent/US20060196394A1/en not_active Abandoned
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CN103158926A (zh) * | 2011-12-14 | 2013-06-19 | 辽宁辽杰科技有限公司 | 一种高强度的托盘 |
CN103738589A (zh) * | 2013-12-11 | 2014-04-23 | 无锡中鼎物流设备有限公司 | 一种空心隔热托盘 |
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CN106044648B (zh) * | 2015-04-08 | 2019-06-04 | 雷蒙德股份有限公司 | 用于物料搬运车辆的负载定中装置和方法 |
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Also Published As
Publication number | Publication date |
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CA2542366C (en) | 2011-09-20 |
WO2005037667A1 (en) | 2005-04-28 |
KR101288393B1 (ko) | 2013-07-22 |
ZA200603716B (en) | 2007-09-26 |
CA2542366A1 (en) | 2005-04-28 |
RU2006116488A (ru) | 2007-11-27 |
US20060196394A1 (en) | 2006-09-07 |
CN1867494B (zh) | 2011-08-03 |
HK1086238A1 (en) | 2006-09-15 |
EP2570357A1 (en) | 2013-03-20 |
JP2007508211A (ja) | 2007-04-05 |
EP1675775B1 (en) | 2012-12-12 |
IL174945A0 (en) | 2006-08-20 |
BRPI0415490A (pt) | 2006-12-26 |
EP1675775A1 (en) | 2006-07-05 |
EP1675775A4 (en) | 2009-01-14 |
KR20060123157A (ko) | 2006-12-01 |
MXPA06004140A (es) | 2006-08-25 |
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