CN1851033A - Hot spray surface reinforcing process for nodular cast iron plunger - Google Patents

Hot spray surface reinforcing process for nodular cast iron plunger Download PDF

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Publication number
CN1851033A
CN1851033A CN 200610031517 CN200610031517A CN1851033A CN 1851033 A CN1851033 A CN 1851033A CN 200610031517 CN200610031517 CN 200610031517 CN 200610031517 A CN200610031517 A CN 200610031517A CN 1851033 A CN1851033 A CN 1851033A
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China
Prior art keywords
cast iron
spheroidal graphite
graphite cast
spray
nodular cast
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CN 200610031517
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CN100427633C (en
Inventor
李运初
谢家浩
曾良
高海青
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Jintang Surface Engineering Tech Co Ltd Tianhe District Guangzhou
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Jintang Surface Engineering Tech Co Ltd Tianhe District Guangzhou
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Priority to CNB2006100315172A priority Critical patent/CN100427633C/en
Publication of CN1851033A publication Critical patent/CN1851033A/en
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Publication of CN100427633C publication Critical patent/CN100427633C/en
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Abstract

The invention discloses the gushing the surface using the heating intensifying process of the nodular cast iron pole stuff, the process is showed below: the nodular cast iron base body is cleaned using the firing and the solvent, the nodular cast iron is roasted by the fire; the nodular cast iron base body is cleaned with removing the oil, the cleaned nodular cast iron base body is clear, the naked eye can't see the oil trace on the surface; and the nodular cast iron base body is gushed with emery and the cermet coat; the gushed nodular cast iron is milled and polished to gain the finished product. The invention has many merits such as taking the nodular cast iron substitute the forging steel, taking the heat gushing layer substitute the chromeplated layer in order to the milling-resisting of the surface of the pole stuff, the easy handling, the agility, the efficiency and the saving energy.

Description

The hot spray surface reinforcing process of nodular cast iron plunger
Technical field
The present invention relates to a kind of technology of carrying out the high-speed flame hot spray surface reinforcing, particularly relate to a kind of technology of carrying out the high-speed flame hot spray surface reinforcing ceramic automatic hydraulic brick pressing machine nodular cast iron plunger to nodular cast iron plunger.
Background technology
Pottery automatic hydraulic brick pressing machine is the high-tech key equipment on world's ceramic wall and floor bricks production line, connection raw material manufacturing procedure before it, after connect dry firing process.Press one stops stopping work completely in the production process, directly influences the production efficiency and the economic benefit of enterprise.
The pottery hydraulic press is that the most abominable, the reliability of operating mode requires higher equipment again in the existing all kinds of mechanical means.A machine is reached the standard grade, and almost 1 year 365 days, one day 24 hours all was to be in standby to recycle among the state, also will be in the face of the strong dust atmosphere of abrasion.As the hydraulic plunger of brick pressing machine key part, generally adopt the forged steel manufacturing and in its chrome-faced strengthening the wear resistance of plunger surface, but brick pressing machine is operated plunger surface and still is easy to be worn destruction under this environment.Not only cause and shut down the work-ing life that stops production but also reduce complete machine greatly.Directly influence the production efficiency and the economic benefit of enterprise.
Spheroidal graphite cast iron has the tensile strength approaching with forged steel, adopts spheroidal graphite cast iron to make plunger and can save material, reduce processing charges and reduce cost.But the spheroidal graphite cast iron surface is difficult to chromium plating, has therefore limited the application of spheroidal graphite cast iron as plunger material.
Summary of the invention
Technical problem to be solved by this invention provides a kind of employing spheroidal graphite cast iron and substitutes forged steel, adopts hot spray coating to substitute the hot spray surface reinforcing process that chromium coating improves the nodular cast iron plunger of plunger surface wear resisting property.
In order to solve the problems of the technologies described above, as follows to the step of carrying out hot spray surface reinforcing process of nodular cast iron plunger:
A, workpiece surface purify
Adopt flame baking and solvent phase in conjunction with the spheroidal graphite cast iron matrix is carried out surface cleaning, the spheroidal graphite cast iron matrix is carried out flame baking; The spheroidal graphite cast iron matrix is carried out the oil removing wiping, and the spheroidal graphite cast iron matrix surface purifies the rear surface does not have the visible oil stain of naked eyes;
B, surface preparation
The spheroidal graphite cast iron matrix is carried out sandblast;
C, spray coating metal ceramic coating
To spheroidal graphite cast iron matrix spray coating metal ceramic coating;
D, coating machine processing
Spheroidal graphite cast iron matrix after the spraying is carried out grinding, polishing, be finished product.
It is with oxygen-acetylene torch rifle the spheroidal graphite cast iron matrix to be carried out flame baking that described workpiece surface purifies, 100 ℃~200 ℃ of workpiece surface temperatures; Adopt acetone solvent that the spheroidal graphite cast iron matrix is carried out the oil removing wiping.
Described surface preparation is to adopt 20# palm fibre corundum the spheroidal graphite cast iron matrix to be carried out sandblast, compressed air pressure 0.5~0.7kg/cm 2, the surfaceness after the sandblast reaches the Sa3 level.
Described spray coating metal ceramic coating is to adopt supersonic spray gun to spheroidal graphite cast iron matrix spray coating metal ceramic coating, and material is the WC-12Co dusty spray; The flame kernel line and the axis of workpiece of spray gun intersect vertically, error ± 5 °; Spray is apart from 200~250mm; Parameter control O 2: 15~18SCFM, C 3H 6: 200~240SCFH; Workpiece temperature is controlled at below 200 ℃ in the spraying process.
Described coating machine procedure of processing is as follows:
A, on lathe, use diamond wheel grinding, the surfaceness of grinding reaches Ra0.5 μ m~Ra1.0 μ m;
B, on lathe, reach Ra0.3 μ m~Ra0.6 with boart boart band polishing machine glazed surface roughness;
C, on lathe, the honed surface roughness reaches Ra0.1 μ m~Ra0.4 μ m.
Adopt the hot spray surface reinforcing process of the nodular cast iron plunger of technique scheme, improved the plunger surface wear resisting property.Because hot-spraying techniques is a kind of production technique of cleaning, can eliminate the severe contamination that electrodeposited chromium technology causes environment.This technological operation is easy, flexible and efficient, and coated material is of a great variety.Hot spray coating not only can reach the mirror-finishing of chromium coating, and also substantially exceeds chromium coating at aspects such as hardness and wear resisting propertys.Adopt nodular iron casting to substitute forged steel pieces; adopt the HVOF (High Velocity Oxygen Fuel) hard wear-resistant coating to substitute the plunger that chromium coating is made ceramic hydraulic press; the present invention not only saves manufacturing cost; and substitute the electrodeposited chromium technology of serious environment pollution with the hot spray production technique of cleaning, also have the great social effect of protection environment.The manufacturing cost of the nodular cast iron plunger that the hard, wear-resistant hot spray coating is strengthened reduces 10-20% than chromium plating forged steel plunger.
In sum, the present invention is that a kind of employing spheroidal graphite cast iron substitutes forged steel, and the alternative chromium coating of employing hot spray coating improves the plunger surface wear resisting property and technological operation is easy, flexible and efficient, the hot spray surface reinforcing process of the nodular cast iron plunger of environmental protection and energy saving.
Embodiment
Hydraulic plunger in ceramic hydraulic press substitutes forged steel with spheroidal graphite cast iron, adopts hot spray coating to substitute chromium coating and improves the plunger surface wear resisting property, and is as follows to the step of carrying out hot spray surface reinforcing process of nodular cast iron plunger:
One, workpiece surface purifies
Adopt flame baking and solvent phase in conjunction with the spheroidal graphite cast iron matrix is carried out surface cleaning, with oxygen-acetylene torch rifle the spheroidal graphite cast iron matrix is carried out flame baking, 100 ℃~200 ℃ of workpiece surface temperatures; Adopting solvent is acetone oil removing wiping to the spheroidal graphite cast iron matrix, and the spheroidal graphite cast iron matrix surface purifies the rear surface does not have the visible oil stain of naked eyes;
Two, surface preparation
Adopt 20# palm fibre corundum the spheroidal graphite cast iron matrix to be carried out sandblast, compressed air pressure 0.5~0.7kg/cm 2, the surfaceness after the sandblast reaches the Sa3 level;
Three, spray coating metal ceramic coating
Adopt supersonic spray gun to spheroidal graphite cast iron matrix spray coating metal ceramic coating, material is the WC-12Co dusty spray; The flame kernel line and the axis of workpiece of spray gun intersect vertically, error ± 5 °; Spray is apart from 200~250mm; Parameter control O 2: 15~18SCFM, C 3H 6: 200~240SCFH; Workpiece temperature is controlled at below 200 ℃ in the spraying process.
Four, coating machine processing
A, on lathe, use diamond wheel grinding, the surfaceness of grinding reaches Ra0.5 μ m~Ra1.0 μ m.
B, on lathe, reach Ra0.3 μ m~Ra0.6 μ m with boart boart band polishing machine glazed surface roughness.
C, on lathe, the honed surface roughness reaches Ra0.1 μ m~Ra0.4 μ m.
Ductile cast iron material is different from fine and close forged steel material, has pore and some casting flaws more, after must repairing and repair its surface before the spraying, could obtain satisfactory coating.
Include a certain amount of free graphite in the spheroidal graphite cast iron, influence combining of coating and matrix.Therefore,, must before coating spraying, carry out appropriate pretreatment, select suitable bond coating and suitable spraying coating process, could satisfy the specification of quality that ceramic hydraulic press uses for going out in conjunction with firm high-quality coating in the spheroidal graphite cast iron surface preparation.
The characteristics of hot spray coating are to have hole, in order to obtain the minute surface roughness as chromium coating, must prepare the coating (optimization by powder size, spray parameters realizes) of high compaction and make rational coating after-processing technology.
Below in conjunction with specific embodiment the present invention is elaborated.
Embodiment 1:
One, workpiece surface purifies
Adopt flame baking and solvent phase in conjunction with the spheroidal graphite cast iron matrix is carried out surface cleaning, with oxygen-acetylene torch rifle the spheroidal graphite cast iron matrix is carried out flame baking, 100 ℃ of workpiece surface temperatures; Adopt acetone solvent that the spheroidal graphite cast iron matrix is carried out the oil removing wiping, the spheroidal graphite cast iron matrix surface purifies the rear surface does not have the visible oil stain of naked eyes;
Two, surface preparation
Adopt 20# palm fibre corundum the spheroidal graphite cast iron matrix to be carried out sandblast, compressed air pressure 0.5kg/cm 2Kg/cm 2, the surfaceness after the sandblast reaches the Sa3 level.
Three, spray coating metal ceramic coating
Adopt supersonic spray gun to spheroidal graphite cast iron matrix spray coating metal ceramic coating, material is the WC-12Co dusty spray; The flame kernel line and the axis of workpiece of spray gun intersect vertically, error ± 5 °; Spray is apart from 250mm; Parameter control O 2: 15SCFM, C 3H 6: 200SCFH; Workpiece temperature is controlled at below 200 ℃ in the spraying process.
Four, coating machine processing
A, on lathe, use diamond wheel grinding, the surfaceness of grinding reaches Ra0.5 μ m.
B, on lathe, reach Ra0.3 μ m with boart boart band polishing machine glazed surface roughness.
C, on lathe, the honed surface roughness reaches Ra0.4 μ m.
Be 3 times of chromium coating the friction durability of adopting its coating of plunger of spraying abrasion-proof metal-ceramic coating.
Embodiment 2:
One, workpiece surface purifies
Adopt flame baking and solvent phase in conjunction with the spheroidal graphite cast iron matrix is carried out surface cleaning, with the oxy-acetylene flame rifle spheroidal graphite cast iron matrix is carried out flame baking, 100 ℃ of workpiece surface temperatures; Adopt acetone solvent that the spheroidal graphite cast iron matrix is carried out the oil removing wiping, the spheroidal graphite cast iron matrix surface purifies the rear surface does not have the visible oil stain of naked eyes;
Two, surface preparation
Adopt 20# palm fibre corundum the spheroidal graphite cast iron matrix to be carried out sandblast, compressed air pressure 0.7kg/cm 2, the surfaceness after the sandblast reaches the Sa3 level.
Three, spray coating metal ceramic coating
Adopt supersonic spray gun to spheroidal graphite cast iron matrix spray coating metal ceramic coating, material is the WC-12Co dusty spray; The flame kernel line and the axis of workpiece of spray gun intersect vertically, error ± 5 °; Spray is apart from 200mm; Parameter control O 2: 18SCFM, C 3H 6: 240SCFH; Workpiece temperature is controlled at below 200 ℃ in the spraying process.
Four, coating machine processing
A, on lathe, use diamond wheel grinding, the surfaceness of grinding reaches Ra1.0 μ m.
B, on lathe, reach Ra0.6 with boart boart band polishing machine glazed surface roughness.
C, on lathe, the honed surface roughness reaches Ra0.1 μ m.
Be 5 times of chromium coating the friction durability of adopting its coating of plunger of spraying abrasion-proof metal-ceramic coating.
The present invention carries out hot spray surface reinforcing process to the spheroidal graphite cast iron matrix, and is as follows in order to the effect that replaces forged steel:
One, adopts the hot-spraying techniques of cleaning to substitute electrodeposited chromium technology, eliminated severe contamination environment.
Two, adopt spheroidal graphite cast iron to substitute forged steel, adopt hot-spraying techniques to substitute electrodeposited chromium and make the hydraulic press plunger, can reduce manufacturing cost.With the diameter is that 4800 tons of about 8 tons brick pressing machine plungers of 1.3m, weight are example, if adopt the forging process manufacturing, heavily about 10 tons of forging blank adds processing and chromium plating expense, about 120,000 yuan of total cost (than import parts low 20%).If adopt nodular iron casting, heavily about 8 tons of strand, about 100,000 yuan of total cost.Save cost nearly 20%.
Three, the wear resistance of hot spray coating be electrodeposited chromium layers 3-5 doubly, can significantly improve the wear resistance of brick pressing machine plunger, prolong the work-ing life of brick pressing machine, reduce enterprise owing to shut down, stop production and carry out the financial loss that maintenance of equipment brings.Chromium plating forged steel plunger is all wanted field-strip once general every year, costs with several ten thousand yuan at every turn.In addition, the minimizing of turnout also will influence the income of enterprise.
Four, except annual about 500 new machine need adopt the plunger that hot spray coating strengthens, the press of more than 4000 on-line operation all can adopt hot spray coating to repair and strengthen, and prolongs its work-ing life, brings certain economic benefits to enterprise.
Five, electrodeposited chromium layers is a kind of wearing layer that is widely used in component of machine, and adopting the thermospray replacement chromium coating of cleaning is the inexorable trend of social development.The Application Areas that the good minute surface hot spray coating of wear resisting property substitutes chromium coating is very wide.
The present invention adopts HVOF (High Velocity Oxygen Fuel) method and suitable substrate pretreated technology, in the coating that spheroidal graphite cast iron brick pressing machine plunger surface prepares with matrix bond is good, wear resisting property is good, improve the wear resistance of brick pressing machine, in order to replace chrome faced forged steel plunger.The present invention replaces forged steel with spheroidal graphite cast iron, with the technology of hot spray coating replacement chromium coating, is a kind of new trial in the hydraulic press production, is a kind of innovation to former manufacturing process.Enforcement of the present invention, the work-ing life that can not only reduce the manufacturing cost of hydraulic press, the wear resisting property that improves plunger, prolongation complete machine.And, adopt the hot-spraying techniques of cleaning to replace electrodeposited chromium technology, eliminated the severe contamination of electrodeposited chromium technology to environment, help environment protection.

Claims (5)

1, a kind of hot spray surface reinforcing process of nodular cast iron plunger, its processing step is as follows:
A, workpiece surface purify
Adopt flame baking and solvent phase in conjunction with the spheroidal graphite cast iron matrix is carried out surface cleaning, the spheroidal graphite cast iron matrix is carried out flame baking; The spheroidal graphite cast iron matrix is carried out the oil removing wiping, and the spheroidal graphite cast iron matrix surface purifies the rear surface does not have the visible oil stain of naked eyes;
B, surface preparation
The spheroidal graphite cast iron matrix is carried out sandblast;
C, spray coating metal ceramic coating
To spheroidal graphite cast iron matrix spray coating metal ceramic coating;
D, coating machine processing
Spheroidal graphite cast iron matrix after the spraying is carried out grinding, polishing, be finished product.
2, the hot spray surface reinforcing process of a kind of nodular cast iron plunger according to claim 1 is characterized in that: it is with the oxy-acetylene flame rifle spheroidal graphite cast iron matrix to be carried out flame baking that described workpiece surface purifies, 100 ℃~200 ℃ of workpiece surface temperatures; Adopt acetone solvent that the spheroidal graphite cast iron matrix is carried out the oil removing wiping.
3, the hot spray surface reinforcing process of a kind of nodular cast iron plunger according to claim 1 is characterized in that: described surface preparation is to adopt 20# palm fibre corundum the spheroidal graphite cast iron matrix to be carried out sandblast, compressed air pressure 0.5~0.7kg/cm 2, the surfaceness after the sandblast reaches the Sa3 level.
4, the hot spray surface reinforcing process of a kind of nodular cast iron plunger according to claim 1, it is characterized in that: described spray coating metal ceramic coating is to adopt supersonic spray gun to spheroidal graphite cast iron matrix spray coating metal ceramic coating, and material is the WC-12Co dusty spray; The flame kernel line and the axis of workpiece of spray gun intersect vertically, error ± 5 °; Spray is apart from 200~250mm; Parameter control O 2: 15~18SCFM, C 3H 6: 200~240SCFH; Workpiece temperature is controlled at below 200 ℃ in the spraying process.
5, the hot spray surface reinforcing process of a kind of nodular cast iron plunger according to claim 1 is characterized in that: described coating machine procedure of processing is as follows:
A, on lathe, use diamond wheel grinding, the surfaceness of grinding reaches Ra0.5 μ m~Ra1.0 μ m
B, on lathe, reach Ra0.3 μ m~Ra0.6 with boart boart band polishing machine glazed surface roughness.
C, on lathe, the honed surface roughness reaches Ra0.1 μ m~Ra0.4 μ m.
CNB2006100315172A 2006-04-14 2006-04-14 Hot spray surface reinforcing process for nodular cast iron plunger Expired - Fee Related CN100427633C (en)

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Cited By (13)

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CN102212772A (en) * 2011-05-24 2011-10-12 德清县武康镇创智热喷涂厂 Method for preparing thermally sprayed ceramic coating of plunger of high-pressure cleaning machine
CN102330049A (en) * 2011-09-05 2012-01-25 广州市天河区金棠表面工程技术有限公司 Door rod strengthening technology for air pump recycling regulation door
CN102337491A (en) * 2011-10-28 2012-02-01 核工业理化工程研究院华核新技术开发公司 Thermal spraying processing method for carbon anode used for preparing fluorine
CN102431240A (en) * 2011-09-23 2012-05-02 湖州金泰科技股份有限公司 Cast iron product with protective and decorative coating and plating
CN102774088A (en) * 2012-08-10 2012-11-14 昆山乔锐金属制品有限公司 Novel iron-base ceramic coating
CN102776464A (en) * 2012-08-10 2012-11-14 昆山乔锐金属制品有限公司 Manufacture method of iron-base part ceramic coating
CN103147033A (en) * 2013-04-02 2013-06-12 南阳淅减汽车减振器有限公司 Vehicle shock absorber piston rod spraying technology
CN103789714A (en) * 2014-02-18 2014-05-14 北京工业大学 Preparation method of protective coating on surface of hydraulic transmission component
CN104233167A (en) * 2013-06-21 2014-12-24 上海宝钢工业技术服务有限公司 Modification treatment method for surface of automobile die through thermal spraying
CN105229201A (en) * 2013-05-14 2016-01-06 卡特彼勒公司 There is the outer field cast iron member processed again of steel
CN105290719A (en) * 2014-07-20 2016-02-03 安庆市亿豪工贸发展有限公司 Method for machining hydraulic piston rod for forklift
CN109253080A (en) * 2017-07-12 2019-01-22 上海宝钢工业技术服务有限公司 Long-life composite coating plunger for plunger pump
CN111500964A (en) * 2020-04-30 2020-08-07 三一石油智能装备有限公司 Preparation method of nodular cast iron plunger and plunger

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DE2807527C3 (en) * 1978-02-22 1980-09-11 Goetze Ag, 5093 Burscheid Process for inoculating or refining molten metal
JPS62161946A (en) * 1986-01-10 1987-07-17 Okamoto:Kk Corrosion resistant structural parts
CN1017163B (en) * 1989-05-08 1992-06-24 上海钢铁工艺技术研究所 Method for surface reinforced treatment of metal part
CN1413774A (en) * 2002-09-09 2003-04-30 金科 Preparation method of powder hot spray nano-material coating

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102212772A (en) * 2011-05-24 2011-10-12 德清县武康镇创智热喷涂厂 Method for preparing thermally sprayed ceramic coating of plunger of high-pressure cleaning machine
CN102330049A (en) * 2011-09-05 2012-01-25 广州市天河区金棠表面工程技术有限公司 Door rod strengthening technology for air pump recycling regulation door
CN102431240B (en) * 2011-09-23 2015-12-02 湖州标立节能技术有限公司 There is the Cast Iron Products of protective decoration coating layer
CN102431240A (en) * 2011-09-23 2012-05-02 湖州金泰科技股份有限公司 Cast iron product with protective and decorative coating and plating
CN102337491A (en) * 2011-10-28 2012-02-01 核工业理化工程研究院华核新技术开发公司 Thermal spraying processing method for carbon anode used for preparing fluorine
CN102774088A (en) * 2012-08-10 2012-11-14 昆山乔锐金属制品有限公司 Novel iron-base ceramic coating
CN102776464A (en) * 2012-08-10 2012-11-14 昆山乔锐金属制品有限公司 Manufacture method of iron-base part ceramic coating
CN103147033A (en) * 2013-04-02 2013-06-12 南阳淅减汽车减振器有限公司 Vehicle shock absorber piston rod spraying technology
CN103147033B (en) * 2013-04-02 2015-06-03 南阳淅减汽车减振器有限公司 Vehicle shock absorber piston rod spraying technology
CN105229201A (en) * 2013-05-14 2016-01-06 卡特彼勒公司 There is the outer field cast iron member processed again of steel
CN104233167A (en) * 2013-06-21 2014-12-24 上海宝钢工业技术服务有限公司 Modification treatment method for surface of automobile die through thermal spraying
CN103789714A (en) * 2014-02-18 2014-05-14 北京工业大学 Preparation method of protective coating on surface of hydraulic transmission component
CN105290719A (en) * 2014-07-20 2016-02-03 安庆市亿豪工贸发展有限公司 Method for machining hydraulic piston rod for forklift
CN109253080A (en) * 2017-07-12 2019-01-22 上海宝钢工业技术服务有限公司 Long-life composite coating plunger for plunger pump
CN109253080B (en) * 2017-07-12 2021-11-02 上海宝钢工业技术服务有限公司 Long-life composite coating plunger for plunger pump
CN111500964A (en) * 2020-04-30 2020-08-07 三一石油智能装备有限公司 Preparation method of nodular cast iron plunger and plunger

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Granted publication date: 20081022