CN1804075A - Method for manufacturing anti-corrosion alloy brass H65 and copper belt thereof - Google Patents
Method for manufacturing anti-corrosion alloy brass H65 and copper belt thereof Download PDFInfo
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- CN1804075A CN1804075A CN 200610042012 CN200610042012A CN1804075A CN 1804075 A CN1804075 A CN 1804075A CN 200610042012 CN200610042012 CN 200610042012 CN 200610042012 A CN200610042012 A CN 200610042012A CN 1804075 A CN1804075 A CN 1804075A
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Abstract
本发明公开了一种合金,特别公开了一种耐腐蚀合金黄铜H65及其铜带的制作方法。该耐腐蚀合金黄铜H65,其特殊之处在于:由以下重量百分比的组分组成:铜:63.5~68%;微量元素:锡0.01~0.2%和/或磷0.01~0.07%;余量为锌。其铜带的制作过程包括如下具体步骤:合金设计→配料→水平连铸→铣面→粗轧→中间退火→精轧→剪切、包装。本发明主要用于制造汽车散热器冷却管,该合金比通常用的普通黄铜H65具有更好的耐腐蚀性,能避免污染淡水环境,大大提高了产品的使用寿命。The invention discloses an alloy, in particular discloses a corrosion-resistant alloy brass H65 and a manufacturing method thereof. The corrosion-resistant alloy brass H65 is special in that it consists of the following components by weight percentage: copper: 63.5-68%; trace elements: tin 0.01-0.2% and/or phosphorus 0.01-0.07%; the balance is zinc. The production process of the copper strip includes the following specific steps: alloy design→batching→horizontal continuous casting→face milling→rough rolling→intermediate annealing→finish rolling→shearing and packaging. The invention is mainly used for manufacturing cooling pipes of automobile radiators. The alloy has better corrosion resistance than ordinary brass H65, can avoid polluting fresh water environment, and greatly improves the service life of products.
Description
(一)所属技术领域(1) Technical field
本发明涉及一种合金,特别涉及一种耐腐蚀合金黄铜H65及其铜带的制作方法。The invention relates to an alloy, in particular to a corrosion-resistant alloy brass H65 and a manufacturing method thereof.
(二)背景技术(2) Background technology
目前,黄铜H65由63.5~68%Cu和余量的锌组成,属普通高锌黄铜。普通高锌黄铜极易发生脱锌腐蚀,随着铜价的不断攀升,为降低制造成本,铜带的使用厚度也在不断减薄,这严重影响了后续产品的使用寿命。At present, brass H65 is composed of 63.5-68% Cu and the rest of zinc, which is an ordinary high-zinc brass. Ordinary high-zinc brass is extremely prone to dezincification corrosion. With the continuous rise of copper prices, the thickness of copper strips is also continuously reduced in order to reduce manufacturing costs, which seriously affects the service life of subsequent products.
(三)本发明内容(3) Contents of the present invention
本发明为了弥补现有技术的不足,提供了一种具有更好的耐腐蚀性、提高了产品的使用寿命的耐腐蚀合金黄铜H65及其铜带的制作方法。In order to make up for the deficiencies of the prior art, the present invention provides a corrosion-resistant alloy brass H65 with better corrosion resistance and improved product service life and a production method thereof.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种耐腐蚀合金黄铜H65,其特殊之处在于:由以下重量百分比的组分组成:铜:63.5~68%;微量元素:锡0.01~0.2%和/或磷0.01~0.07%;余量为锌。A corrosion-resistant alloy brass H65, which is special in that it is composed of the following components in weight percentage: copper: 63.5-68%; trace elements: tin 0.01-0.2% and/or phosphorus 0.01-0.07%; the balance for zinc.
本发明的耐腐蚀合金黄铜H65,所述微量元素为锡,重量百分比为0.01~0.2%。In the corrosion-resistant alloy brass H65 of the present invention, the trace element is tin, and the weight percentage is 0.01-0.2%.
本发明的耐腐蚀合金黄铜H65,所述微量元素为磷,重量百分比为0.01~0.07%。In the corrosion-resistant alloy brass H65 of the present invention, the trace element is phosphorus, and the weight percentage is 0.01-0.07%.
本发明的耐腐蚀合金黄铜H65,所述微量元素为锡0.01~0.2%和磷0.01~0.07%。In the corrosion-resistant alloy brass H65 of the present invention, the trace elements are 0.01-0.2% of tin and 0.01-0.07% of phosphorus.
本发明的耐腐蚀合金黄铜H65铜带的制作方法,可以采用如下具体步骤:合金设计→配料→水平连铸→铣面→粗轧→中间退火→精轧→剪切、包装。The manufacturing method of the corrosion-resistant alloy brass H65 copper strip of the present invention can adopt the following specific steps: alloy design→batching→horizontal continuous casting→face milling→rough rolling→intermediate annealing→finish rolling→shearing and packaging.
本发明的耐腐蚀合金黄铜H65铜带的制作方法,也可以采用如下具体步骤:合金设计→配料→半连铸→热轧→铣面→粗轧→中间退火→精轧→剪切、包装。The manufacturing method of the corrosion-resistant alloy brass H65 copper strip of the present invention can also adopt the following specific steps: alloy design→batching→semi-continuous casting→hot rolling→face milling→rough rolling→intermediate annealing→finish rolling→shearing, packaging .
本发明是在普通黄铜H65的基础上,通过添加微量元素锡、磷来达到提高合金的耐腐蚀性能。锡元素和磷元素可同时存在,亦可单独存在。The invention improves the corrosion resistance of the alloy by adding trace elements tin and phosphorus on the basis of common brass H65. Tin element and phosphorus element can exist at the same time or alone.
本发明主要用于制造汽车散热器冷却管,该合金比通常用的普通黄铜H65具有更好的耐腐蚀性,能避免污染淡水环境,大大提高了产品的使用寿命。The invention is mainly used for manufacturing cooling pipes of automobile radiators. The alloy has better corrosion resistance than ordinary brass H65, can avoid polluting fresh water environment, and greatly improves the service life of products.
(四)具体实施方式(4) Specific implementation methods
实施例1:Example 1:
该实施例由以下重量百分比的组分组成:铜:63.5%;微量元素:锡0.01%;余量为锌。用其制作铜带的过程如下:先通过合金设计、按以上组分比例配料,经水平连铸后产生16mm厚铸坯,然后经铣面工序,约13.7mm厚,再粗轧(1.3mm厚),接着采用多次中间退火软化及冷轧,退火工艺为退火温度450~500℃,退火时间4~5小时,然后成品轧制,成品厚度为0.09mm,最后剪切、包装而成成品。This embodiment is composed of the following components by weight percentage: copper: 63.5%; trace elements: tin 0.01%; the balance is zinc. The process of using it to make copper strips is as follows: First, through alloy design, batching according to the above component ratios, after horizontal continuous casting, a 16mm thick cast slab is produced, then through the milling process, about 13.7mm thick, and then rough rolled (1.3mm thick ), followed by multiple intermediate annealing softening and cold rolling. The annealing process is an annealing temperature of 450-500 ° C, annealing time of 4-5 hours, and then finished rolling, the thickness of the finished product is 0.09mm, and finally cut and packaged to form a finished product.
实施例2:Example 2:
该实施例由以下重量百分比的组分组成:铜:68%;微量元素:锡0.2%;余量为锌。用其制作铜带的过程如下:先通过合金设计、按以上组分比例配料,经水平连铸后产生16mm厚铸坯,然后经铣面工序,约13.7mm厚,再粗轧(1.3mm厚),接着采用多次中间退火软化及冷轧,退火工艺为退火温度450~500℃,退火时间4~5小时,然后成品轧制,成品厚度为0.18mm,最后剪切、包装而成成品。This embodiment is composed of the following components by weight percentage: copper: 68%; trace element: tin 0.2%; the balance is zinc. The process of using it to make copper strips is as follows: First, through alloy design, batching according to the above component ratios, after horizontal continuous casting, a 16mm thick cast slab is produced, then through the milling process, about 13.7mm thick, and then rough rolled (1.3mm thick ), followed by multiple intermediate annealing softening and cold rolling. The annealing process is an annealing temperature of 450-500 ° C, annealing time of 4-5 hours, and then the finished product is rolled, and the thickness of the finished product is 0.18mm. Finally, it is cut and packaged to form a finished product.
实施例3:Example 3:
该实施例由以下重量百分比的组分组成:铜:63.5%;微量元素:磷0.01%;余量为锌。用其制作铜带的过程如下:先通过合金设计、按以上组分比例配料,经水平连铸后产生16mm厚铸坯,然后经铣面工序,约13.7mm厚,再粗轧(1.3mm厚),接着采用多次中间退火软化及冷轧,退火工艺为退火温度450~500℃,退火时间4~5小时,然后成品轧制,成品厚度为0.14mm,最后剪切、包装而成成品。This embodiment is composed of the following components by weight percentage: copper: 63.5%; trace element: phosphorus 0.01%; the balance is zinc. The process of using it to make copper strips is as follows: First, through alloy design, batching according to the above component ratios, after horizontal continuous casting, a 16mm thick cast slab is produced, then through the milling process, about 13.7mm thick, and then rough rolled (1.3mm thick ), followed by multiple intermediate annealing softening and cold rolling. The annealing process is an annealing temperature of 450-500°C, annealing time of 4-5 hours, and then the finished product is rolled, and the thickness of the finished product is 0.14mm. Finally, it is cut and packaged to form a finished product.
实施例4:Example 4:
该实施例由以下重量百分比的组分组成:铜:65%;微量元素:磷0.07%;余量为锌。用其制作铜带的过程如下:先通过合金设计、按以上组分比例配料,经半连铸后产生180厚铸锭,经热轧(14.5mm厚),然后经铣面工序,约13.7mm厚,再粗轧(1.3mm厚),接着采用多次中间退火软化及冷轧,退火工艺为退火温度450~500℃,退火时间4~5小时,然后成品轧制,成品厚度为0.16mm,最后剪切、包装而成成品。This embodiment is composed of the following components by weight percentage: copper: 65%; trace element: phosphorus 0.07%; the balance is zinc. The process of using it to make copper strips is as follows: First, through alloy design, proportioning according to the above component ratios, and semi-continuous casting to produce 180 thick ingots, hot rolling (14.5mm thick), and then milling process, about 13.7mm Thick, then rough rolling (1.3mm thick), followed by multiple intermediate annealing softening and cold rolling, the annealing process is annealing temperature 450-500 ℃, annealing time 4-5 hours, and then finished rolling, the finished product thickness is 0.16mm, Finally, it is cut and packaged to form a finished product.
实施例5:Example 5:
该实施例由以下重量百分比的组分组成:铜:67%;微量元素:锡0.1和磷0.03%;余量为锌。用其制作铜带的过程如下:先通过合金设计、按以上组分比例配料,经半连铸后产生180mm厚铸锭,经热轧(14.5mm厚),然后经铣面工序,约13.7mm厚,再粗轧(1.3mm厚),接着采用多次中间退火软化及冷轧,退火工艺为退火温度450~500℃,退火时间4~5小时,然后成品轧制,成品厚度为0.12mm,最后剪切、包装而成成品。This embodiment is composed of the following components by weight percentage: copper: 67%; trace elements: tin 0.1% and phosphorus 0.03%; the balance is zinc. The process of using it to make copper strips is as follows: First, through alloy design, proportioning according to the above component ratios, semi-continuous casting to produce 180mm thick ingots, hot rolling (14.5mm thick), and then milling process, about 13.7mm Thick, then rough rolling (1.3mm thick), followed by multiple intermediate annealing softening and cold rolling, the annealing process is annealing temperature 450-500 ° C, annealing time 4-5 hours, and then finished rolling, the finished product thickness is 0.12mm, Finally, it is cut and packaged to form a finished product.
实施例6:Embodiment 6:
该实施例由以下重量百分比的组分组成:铜:68%;微量元素:锡0.05和磷0.07%;余量为锌。用其制作铜带的过程如下:先通过合金设计、按以上组分比例配料,经半连铸后产生180mm厚铸锭,经热轧(14.5mm厚),然后经铣面工序,约13.7mm厚,再粗轧(1.3mm厚),接着采用多次中间退火软化及冷轧,退火工艺为退火温度450~500℃,退火时间4~5小时,然后成品轧制,成品厚度为0.09mm,最后剪切、包装而成成品。This embodiment is composed of the following components by weight percentage: copper: 68%; trace elements: tin 0.05% and phosphorus 0.07%; the balance is zinc. The process of using it to make copper strips is as follows: First, through alloy design, proportioning according to the above component ratios, semi-continuous casting to produce 180mm thick ingots, hot rolling (14.5mm thick), and then milling process, about 13.7mm Thick, then rough rolling (1.3mm thick), followed by multiple intermediate annealing softening and cold rolling, the annealing process is annealing temperature 450-500 ℃, annealing time 4-5 hours, and then finished rolling, the finished product thickness is 0.09mm, Finally, it is cut and packaged to form a finished product.
Claims (7)
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100566885C (en) * | 2007-10-22 | 2009-12-09 | 倪智勇 | Production method of high-conductivity oxygen-free copper strip |
| CN101775522A (en) * | 2010-03-02 | 2010-07-14 | 十堰益民铜材有限公司 | Anticorrosive copper belt for automobile water tank and horizontal continuous casting method thereof |
| CN102230104A (en) * | 2011-04-08 | 2011-11-02 | 菏泽广源铜带股份有限公司 | Elastic alloy brass with high strength |
| CN102230106A (en) * | 2011-04-08 | 2011-11-02 | 菏泽广源铜带股份有限公司 | Corrosion resistant alloy brass |
| CN102230103A (en) * | 2011-04-08 | 2011-11-02 | 菏泽广源铜带股份有限公司 | Alloy brass |
| CN103484718A (en) * | 2013-10-10 | 2014-01-01 | 铜陵金威铜业有限公司 | Lock making copper strip and preparation method thereof |
| CN111378869A (en) * | 2020-03-25 | 2020-07-07 | 宁波金田铜业(集团)股份有限公司 | Fine-grain reinforced brass strip for connector and processing method thereof |
| CN117965948A (en) * | 2024-01-22 | 2024-05-03 | 宁波金田铜业(集团)股份有限公司 | Copper alloy and preparation method thereof |
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| DE112018001576T5 (en) | 2017-03-24 | 2019-12-19 | Ihi Corporation | Wear-resistant copper-zinc alloy and mechanical device that uses it |
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| US2062427A (en) * | 1936-08-26 | 1936-12-01 | American Brass Co | Copper-tin-phosphorus-zinc alloy |
| CN100457938C (en) * | 2004-04-20 | 2009-02-04 | 中铝上海铜业有限公司 | Nickel silver band for piezoelectric crystal oscillator housing and method for producing same |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100566885C (en) * | 2007-10-22 | 2009-12-09 | 倪智勇 | Production method of high-conductivity oxygen-free copper strip |
| CN101775522A (en) * | 2010-03-02 | 2010-07-14 | 十堰益民铜材有限公司 | Anticorrosive copper belt for automobile water tank and horizontal continuous casting method thereof |
| CN101775522B (en) * | 2010-03-02 | 2011-09-21 | 十堰益民铜材有限公司 | Anticorrosive copper belt for automobile water tank and horizontal continuous casting method thereof |
| CN102230104A (en) * | 2011-04-08 | 2011-11-02 | 菏泽广源铜带股份有限公司 | Elastic alloy brass with high strength |
| CN102230106A (en) * | 2011-04-08 | 2011-11-02 | 菏泽广源铜带股份有限公司 | Corrosion resistant alloy brass |
| CN102230103A (en) * | 2011-04-08 | 2011-11-02 | 菏泽广源铜带股份有限公司 | Alloy brass |
| CN103484718A (en) * | 2013-10-10 | 2014-01-01 | 铜陵金威铜业有限公司 | Lock making copper strip and preparation method thereof |
| CN103484718B (en) * | 2013-10-10 | 2016-06-29 | 铜陵金威铜业有限公司 | Lockmaking copper strips and its preparation method |
| CN111378869A (en) * | 2020-03-25 | 2020-07-07 | 宁波金田铜业(集团)股份有限公司 | Fine-grain reinforced brass strip for connector and processing method thereof |
| CN117965948A (en) * | 2024-01-22 | 2024-05-03 | 宁波金田铜业(集团)股份有限公司 | Copper alloy and preparation method thereof |
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| CN100389218C (en) | 2008-05-21 |
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