CN1732364A - Receiver tank for refrigeration cycle, heat exchanger with the receiver tank, and condensation device for refrigeration cycle - Google Patents
Receiver tank for refrigeration cycle, heat exchanger with the receiver tank, and condensation device for refrigeration cycle Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
- F28F9/0256—Arrangements for coupling connectors with flow lines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
- F28F9/0251—Massive connectors, e.g. blocks; Plate-like connectors
- F28F9/0253—Massive connectors, e.g. blocks; Plate-like connectors with multiple channels, e.g. with combined inflow and outflow channels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/044—Condensers with an integrated receiver
- F25B2339/0441—Condensers with an integrated receiver containing a drier or a filter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/044—Condensers with an integrated receiver
- F25B2339/0446—Condensers with an integrated receiver characterised by the refrigerant tubes connecting the header of the condenser to the receiver; Inlet or outlet connections to receiver
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/17—Size reduction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/32—Weight
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
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Abstract
Description
技术领域technical field
本发明涉及适用于汽车用、家庭用、业务用的空调系统等制冷循环用储存罐、带有储存罐的热交换器以及制冷循环用冷凝装置。The present invention relates to storage tanks for refrigerating cycles, heat exchangers with storage tanks, and condensing devices for refrigerating cycles, which are suitable for use in automobiles, households, and commercial air-conditioning systems.
背景技术Background technique
在作为制冷循环的代表性方式之一的膨胀阀方式的制冷循环中,如图13所示,从压缩机(CP)喷出的高温高压的气体制冷剂进入冷凝器(CD),与外界气体进行热交换后冷却凝缩液化,主要以液相状态流入储存罐(RT),进行完全的气液分离后,仅导出液态制冷剂,通过膨胀阀迅速地减压膨胀后,以低压低温的雾状制冷剂形态导入到蒸发器(EP),在蒸发器(EP)中流动的过程中,从外界气体吸取热量而蒸发,以气态制冷剂的形式从蒸发器(EP)中导出,被吸入压缩机(CP)。另外,图中的阴影部分表示制冷剂。In the refrigeration cycle of the expansion valve method, which is one of the representative methods of the refrigeration cycle, as shown in Fig. 13, the high-temperature and high-pressure gas refrigerant discharged from the compressor (CP) enters the condenser (CD), and is mixed with the outside air. After heat exchange, it is cooled, condensed and liquefied. It mainly flows into the storage tank (RT) in a liquid state. After complete gas-liquid separation, only the liquid refrigerant is exported. The state of the refrigerant is introduced into the evaporator (EP), and in the process of flowing in the evaporator (EP), it absorbs heat from the outside air and evaporates, and is exported from the evaporator (EP) in the form of gaseous refrigerant, and is sucked into the compressor machine (CP). In addition, the shaded part in the figure shows a refrigerant|coolant.
然而,在近年来汽车用等的冷却循环中,提出了一种技术,其目的在于,将在冷凝器(CD)中冷凝的制冷剂过冷却到更加低几度的温度、增加发热量之后,导入膨胀阀(EV)、蒸发器(EP),以求提高制冷能力。作为此提案技术,采用设置深冷处理部,将经过冷凝器(CD)冷凝后的制冷剂过冷却到比冷凝温度更加低几度的温度,以作为液态制冷剂而稳定化的状态输送到蒸发器一侧的方式。通常,此深冷处理部设置在储存罐(RT)的下游侧,但是在空间利用率的方面考虑,多采用一体地组装在冷凝器(CD)中的结构(深冷处理系统冷凝器)。However, in recent years, in cooling cycles for automobiles, etc., a technology has been proposed for subcooling the refrigerant condensed in the condenser (CD) to a temperature several degrees lower and increasing the calorific value, Introduce expansion valve (EV) and evaporator (EP) to improve cooling capacity. As this proposed technology, a cryogenic treatment unit is installed, and the refrigerant condensed by the condenser (CD) is subcooled to a temperature several degrees lower than the condensation temperature, and it is sent to the evaporator in a stabilized state as a liquid refrigerant. one side way. Usually, this cryogenic treatment part is installed on the downstream side of the storage tank (RT), but in consideration of space utilization, a structure (cryogenic treatment system condenser) integrally assembled in the condenser (CD) is often adopted.
另一方面,如在国际公开第WO02/14756号的第23A图至第23D图等中所公布的那样,作为上述的储存罐(RT),大多使用通过在内部设置干燥剂填充层,从而赋予其吸着除去制冷剂中混入的水分的功能的所谓的干燥储存装置(レシ一バドライヤ一)。在这种干燥储存装置中,有如图14A至14B所示在设置于纵型罐(131)内的干燥剂填充层(132)的上下具有空间(133)(134)的夹层型,和如图14D所示的在纵型罐(131)内的一侧设置有干燥剂填充层(132)的口袋型两种。On the other hand, as disclosed in Figures 23A to 23D of International Publication No. WO02/14756, etc., as the above-mentioned storage tank (RT), a desiccant filling layer is provided inside to give It is a so-called dry storage device (レシャバドライイya) which absorbs and removes the moisture mixed in the refrigerant. In this dry storage device, there is a sandwich type with a space (133) (134) above and below a desiccant filling layer (132) arranged in a vertical tank (131) as shown in FIGS. 14A to 14B, and as shown in FIG. 14D shows two pocket types in which a desiccant filling layer (132) is provided on one side in the vertical tank (131).
图14A是上抽管方式的储存罐,从顶部的制冷剂入口(135)流入上部侧空间(133)内的制冷剂透过干燥剂填充层(132),进入下部侧空间(134),在这里气液分离后的液态制冷剂通过上抽管从顶部的制冷剂出口(137)被导出。另外,图14B是供给管方式的储存罐,从底部的制冷剂入口(135)导入的制冷剂通过供给管(138)流入上部侧空间(133)内,透过干燥剂填充层(132)进入下部侧空间(134),在这里气液分离后的液态制冷剂从底部的制冷剂出口(137)被导出。更进一步,图14C是出入口正对型的储存罐,从顶部的制冷剂入口(135)流入上部侧空间(133)内的制冷剂透过干燥剂填充层(132)进入下部侧空间(134),在这里气液分离后的液态制冷剂从底部的制冷剂出口(137)被导出。Fig. 14A is a storage tank of the pumping-up method. The refrigerant flowing into the upper side space (133) from the top refrigerant inlet (135) penetrates the desiccant filling layer (132) and enters the lower side space (134). Here, the liquid refrigerant after gas-liquid separation is led out from the refrigerant outlet (137) at the top through the suction pipe. In addition, Fig. 14B is a storage tank in the form of a supply pipe. The refrigerant introduced from the refrigerant inlet (135) at the bottom flows into the upper side space (133) through the supply pipe (138), and enters through the desiccant filling layer (132). In the lower side space (134), the liquid refrigerant after gas-liquid separation is led out from the refrigerant outlet (137) at the bottom. Furthermore, Fig. 14C is a storage tank of the type facing the inlet and outlet, the refrigerant flowing into the upper side space (133) from the top refrigerant inlet (135) penetrates the desiccant filling layer (132) and enters the lower side space (134) , where the liquid refrigerant after gas-liquid separation is led out from the refrigerant outlet (137) at the bottom.
在图14D的口袋型储存罐中,从侧面的制冷剂入口(135)流入的制冷剂在与干燥剂填充层(132)接触的同时,在下部气液分离完了的液态制冷剂从底部的制冷剂出口(137)被导出。In the pocket-type storage tank of Fig. 14D, the refrigerant flowing in from the refrigerant inlet (135) on the side is in contact with the desiccant filling layer (132), and the liquid refrigerant that has undergone gas-liquid separation in the lower part is refrigerated from the bottom. Agent outlet (137) is led out.
另外在特开平11-211275号的图6、7等中所公布的储存罐,如图15所示,从底部的制冷剂入口(135)流入的制冷剂透过干燥剂填充层(132)进入上侧部空间(133),在这里气液分离后的液态冷凝剂通过吸入管(139)从底部的制冷剂出口(137)被导出。In addition, in the storage tank disclosed in Figures 6 and 7 of Japanese Patent Application Laid-Open No. 11-211275, as shown in Figure 15, the refrigerant flowing in from the refrigerant inlet (135) at the bottom penetrates the desiccant filling layer (132) into the storage tank. The upper side space (133), where the liquid condensate after gas-liquid separation is led out from the refrigerant outlet (137) at the bottom through the suction pipe (139).
长久以来,在空调系统中,空间效率的提高和高性能化始终成为课题。尤其是汽车用空调,不但希望尽可能有效利用车体的有限空间,还希望系统整体更加小型化,因此不但需要减少制冷循环中的制冷剂封入量,还要要求在提高应对负荷变动的性能的稳定性(过负荷韧性/超载韧性)的同时,抑制伴随着连续运行产生的经时性的性能下降(耗损韧性的下降),因此希望确保额定域、即与制冷剂封入量相对应的制冷剂的过冷却状态下的稳定域尽可能的宽。Improvement of space efficiency and high performance have long been the subject of air conditioning systems. Especially for automotive air conditioners, it is desired not only to use the limited space of the car body as effectively as possible, but also to make the system more compact. Therefore, it is necessary not only to reduce the amount of refrigerant enclosed in the refrigeration cycle, but also to improve performance in response to load fluctuations. Stability (overload toughness/overload toughness) while suppressing the time-dependent performance degradation (decrease in wear toughness) that accompanies continuous operation, it is desired to secure the rated range, that is, the refrigerant corresponding to the amount of refrigerant charged The stability domain in the supercooled state is as wide as possible.
然而,对于通常的制冷循环,从冷凝器(CD)侧向储存罐(RT)流入的制冷剂的流速很高,因此在图14A~图14C所示的夹层型中,在制冷剂流入的上部侧空间(133)内会发生液态制冷剂的较大紊流区域,作为这种结果,液态制冷剂会堆积在该上部侧空间(133)内,因此液态制冷剂不能充分地供给到下部侧空间(134);或者下部侧空间(134)内微少的存留液被透过干燥剂填充层(132)的高速液流所扰动,同时产生气体制冷剂的气泡,由于大规模的液面变动,从露在气相中的制冷剂出口(137)流出气态制冷剂;或者产生在导出的液态制冷剂中卷入大量气泡的现象,与负荷变动有关的性能的稳定性变差,上述稳定域变得狭窄,在寻求省制冷剂化和小型轻量化上会遇到困难。However, for a general refrigeration cycle, the flow rate of the refrigerant flowing from the condenser (CD) side to the storage tank (RT) is high, so in the sandwich type shown in Figs. A large turbulent region of the liquid refrigerant occurs in the side space (133), and as a result of this, the liquid refrigerant accumulates in the upper side space (133), so that the liquid refrigerant cannot be sufficiently supplied to the lower side space (134); or the tiny remaining liquid in the lower side space (134) is disturbed by the high-speed liquid flow through the desiccant filling layer (132), and the gas refrigerant bubbles are generated at the same time, due to large-scale liquid level changes, from The refrigerant outlet (137) exposed in the gas phase flows out of the gaseous refrigerant; or a phenomenon that a large number of air bubbles are involved in the derived liquid refrigerant, the stability of the performance related to the load fluctuation is deteriorated, and the above-mentioned stable region becomes narrow. , Difficulties will be encountered in seeking to save refrigerant and reduce size and weight.
并且,在图14A以及图14B所示的储存罐中,必须在罐的内部组装制冷剂管(36)(38),因此会增加零部件数,引起构造的复杂化,还会引起成本的增加。In addition, in the storage tank shown in Fig. 14A and Fig. 14B, the refrigerant pipe (36) (38) must be assembled inside the tank, so the number of parts will increase, the structure will be complicated, and the cost will increase. .
进而,在图14D所示的口袋型的储藏罐中,内部的制冷剂的流速会比夹层型的储存罐的更大,而且紊流也会更大,因此制冷剂出口(137)附近的制冷剂液面也会更加不稳定,气体制冷剂就更容易流出,产生与上述同样的问题。Furthermore, in the pocket-type storage tank shown in Figure 14D, the flow velocity of the internal refrigerant will be greater than that of the sandwich-type storage tank, and the turbulent flow will also be greater, so the refrigeration near the refrigerant outlet (137) The refrigerant liquid level will also be more unstable, and the gas refrigerant will flow out more easily, resulting in the same problem as above.
另外,对于图15所示的储存罐,罐内部必须组装制冷剂管(39),因此与上述图14A和图14B的储存罐一样,会有引起构造的复杂化以及成本的增加这样的问题。In addition, for the storage tank shown in FIG. 15 , the refrigerant pipe (39) must be assembled inside the tank, so that, like the storage tanks of FIGS. 14A and 14B described above, there are problems of complicating the structure and increasing the cost.
本发明的目的就是提供一种可以解决上述以往的问题,实现小型轻量化、省制冷剂化、构造简单化以及成本的削减,而且可以将稳定的制冷剂供给下一循环部位的冷却循环用储存罐、带有储存罐的热交换器以及制冷循环用冷凝装置。The object of the present invention is to provide a cooling cycle storage system that can solve the above-mentioned conventional problems, realize small and light weight, save refrigerant, simplify the structure, and reduce costs, and can supply stable refrigerant to the next cycle part. Tanks, heat exchangers with storage tanks and condensing units for refrigeration cycles.
发明内容Contents of the invention
为达成以上目的,本第1发明以以下的结构为主旨。In order to achieve the above objects, the first invention has the following configurations as its gist.
(1).该制冷循环用储存罐,是储存冷凝制冷剂、仅抽取液态制冷剂的制冷循环用储存罐;其特征在于:(1). The refrigeration cycle storage tank is a refrigeration cycle storage tank that stores condensed refrigerant and only extracts liquid refrigerant; it is characterized in that:
具备在下壁上形成有与罐内空间相连通的制冷剂流入孔及制冷剂流出孔的筒状的罐本体;A cylindrical tank body with a refrigerant inflow hole and a refrigerant outflow hole connected to the tank inner space formed on the lower wall;
前述制冷剂流入孔的上端开口位置被配置在比前述制冷剂流出孔的上端开口位置还要低的位置上;The opening position of the upper end of the aforementioned refrigerant inflow hole is arranged at a lower position than the position of the upper end opening of the aforementioned refrigerant outflow hole;
在前述制冷剂流入孔的上端开口处设置有通过制冷剂的透过而使制冷剂的流速降低的阻力层(阻尼层);A resistance layer (damping layer) that reduces the flow velocity of the refrigerant through the penetration of the refrigerant is provided at the opening of the upper end of the aforementioned refrigerant inflow hole;
且被构成为从前述制冷剂流入孔流入的制冷剂向上透过前述阻力层,在前述罐内空间内形成存留液,同时该存留液的液态制冷剂通过前述制冷剂流出孔而流出。And it is configured such that the refrigerant flowing in from the refrigerant inflow hole penetrates upward through the resistance layer to form a storage liquid in the space inside the tank, and the liquid refrigerant in the storage liquid flows out through the refrigerant outflow hole.
在该第1发明的制冷循环用储存罐中,冷凝后的气液混合状态的制冷剂在从制冷剂流入孔流入罐本体内之后,立即透过阻力层而使其流速降低。因此,比气态制冷剂流速低的液态制冷剂在透过该阻力层到达罐内空间时,流速已经降得非常低了,所以在罐内空间内没有紊流的生成存留液。另一方面,气态制冷剂与液态制冷剂同样地,在透过阻力层上升的过程中流速被降低,因此在到达在罐内空间生成的存留液的时候,以平缓的气泡形态从液体中上升,不会搅乱液面,在气液界面平稳地破碎,向上方排出而以气态制冷剂的形态储存。In the storage tank for a refrigeration cycle according to the first invention, the condensed refrigerant in a gas-liquid mixed state flows into the tank main body from the refrigerant inlet hole, and immediately passes through the resistance layer to reduce its flow velocity. Therefore, when the liquid refrigerant with a flow rate lower than that of the gaseous refrigerant passes through the resistance layer and reaches the inner space of the tank, the flow rate has already dropped to a very low level, so there is no turbulent generation of retained liquid in the inner space of the tank. On the other hand, gaseous refrigerants, like liquid refrigerants, have their flow velocity lowered in the process of rising through the resistance layer, so when they reach the stored liquid generated in the tank inner space, they rise from the liquid in the form of gentle bubbles. , without disturbing the liquid surface, it breaks smoothly at the gas-liquid interface, discharges upward and is stored in the form of gaseous refrigerant.
进而,因为制冷剂流出孔的上端开口于罐内空间的稳定的存留液内,所以只有存留液的液态制冷剂通过流出孔流出。Furthermore, since the upper end of the refrigerant outflow hole opens into the stable storage liquid in the tank interior space, only the liquid refrigerant in the storage liquid flows out through the outflow hole.
这样,在本发明的储存罐中,因为可以仅流出稳定的液态制冷剂,所以可以将制冷循环中的制冷剂封入量以较早的阶段设为恰当的封入量,可以将储存罐内的剩余空间作为缓冲空间扩大从最佳制冷剂点到过剩点之间的稳定域,所以可以使制冷循环整体以稳定的状态运行。In this way, in the storage tank of the present invention, since only the stable liquid refrigerant can flow out, the amount of refrigerant enclosed in the refrigeration cycle can be set to an appropriate amount at an early stage, and the remaining amount in the storage tank can be reduced. The space serves as a buffer space to expand the stable region from the optimum refrigerant point to the excess point, so that the entire refrigeration cycle can be operated in a stable state.
另外,由于在罐本体内不用配置任何制冷剂吸入管等配管类的零件,所以减少了零部件数目,构造也实现了简约化。In addition, since there is no need to arrange piping parts such as refrigerant suction pipes in the tank body, the number of parts is reduced and the structure is simplified.
该第1发明可以适当采用以下项目2~11的结构。In this first invention, the configurations of the following
(2).如前项1所描述的制冷循环用储存罐,其中前述罐本体的下壁上面侧的前述制冷剂流入孔的上端开口的周围凹陷而形成凹入部,在该凹入部内配置前述阻力层。(2). The storage tank for the refrigeration cycle as described in
在这种结构中,从制冷剂流入孔流入的制冷剂在凹入部急速地向广阔的区域扩散,因此流速更加降低,可以在更稳定的状态下生成存留液,能够使制冷循环整体在更稳定的状态下运行。In this structure, the refrigerant flowing in from the refrigerant inlet hole rapidly diffuses to a wide area in the concave part, so the flow velocity is further reduced, and the retentate can be generated in a more stable state, and the overall refrigeration cycle can be stabilized. run in the state.
(3).如前项1所描述的制冷循环用储存罐,其中,前述阻力层的上面位置被配置在比前述制冷剂流出孔的上端开口位置还要低的位置。(3) The storage tank for a refrigeration cycle according to
在此种结构中,可以在罐本体内以更加稳定的状态生成存留液。With such a structure, the retentate can be generated in a more stable state inside the tank body.
(4).如前项1所描述的制冷循环用储存罐,其中,前述阻力层具有用于使制冷剂向前述罐本体的直径方向分散的多个分散流路。(4) The storage tank for a refrigeration cycle according to
在这里,作为前述阻力层,不但可以采用单层或多层的填充有大量粒子状物而成的填充物、由将大量线状物编织或连结而成的织物或无纺布构成的制品、由多孔质材料或多孔板形成的制品等,而且还可以适合采用其两种或其以上的组合物等。Here, as the aforementioned resistance layer, not only a single-layer or multi-layer filler filled with a large amount of particulate matter, a product composed of a woven or non-woven fabric formed by weaving or connecting a large number of thread-like objects, A product or the like made of a porous material or a porous plate, or a combination of two or more thereof can also be suitably used.
(5).如前项1所描述的制冷循环用储存罐,其中,前述阻力层由通过纤维交错体形成的过滤层构成。(5). The storage tank for a refrigeration cycle according to
在这种结构中,阻力层还可以兼用作用于去除制冷剂中的杂质的过滤层。In this structure, the resistance layer can also serve as a filter layer for removing impurities in the refrigerant.
(6).如前项1所描述的制冷循环用储存罐,其中,在前述阻力层下面侧的前述制冷剂流入孔的上端开口设置有流入侧过滤网。(6). The storage tank for a refrigeration cycle as described in
在这种结构中,不但可以用流入侧过滤网防止杂质流入制冷剂流入孔,防止流入孔的堵塞等,还可以对流入罐本体的制冷剂施加阻力,因此可以使制冷剂的流速更加降低,在更加稳定的状态下生成存留液。In this structure, not only can the inflow side filter prevent impurities from flowing into the refrigerant inflow hole, prevent clogging of the inflow hole, etc., but also apply resistance to the refrigerant flowing into the tank body, so that the flow rate of the refrigerant can be further reduced. A retentate is generated in a more stable state.
(7).如前项1到6任意一项所描述的制冷循环用储存罐,其中,在前述制冷剂流出孔的上端开口设置有流出侧过滤网。(7). The refrigeration cycle storage tank described in any one of
在这种结构中,可以用流出侧过滤网防止杂质流入制冷剂流入孔,可防止流入孔的堵塞等。In this structure, the filter on the outflow side can prevent impurities from flowing into the refrigerant inflow hole, and can prevent clogging of the inflow hole and the like.
在这里,作为上述的流入侧以及流出侧过滤网可以适当地使用由金属制的筛网片构成的滤网。Here, as the above-mentioned inflow-side and outflow-side filters, a filter made of a metal mesh sheet can be suitably used.
(8).如前项1所描述的制冷循环用储存罐,其中,在前述罐本体的内部,设置有用于以向下方按压的状态保持前述阻力层的压制部件。(8). The storage tank for a refrigeration cycle according to
在这种结构中,可以可靠地将阻力层组装在罐本体内的规定位置上。In this structure, the resistance layer can be reliably assembled at a predetermined position in the tank body.
(9).如前项1所描述的制冷循环用储存罐,其中,前述罐本体具有构成含有其下壁的下侧部的出入口部件和构成从中间部构成上侧部的主罐部件。(9) The refrigeration cycle storage tank described in
在这种结构中,前项1的结构可以更确定地实现。In this structure, the structure of the
(10).如前项1所描述的制冷循环用储存罐,其中,在前述罐内空间的上侧部,以固定状态配置有干燥剂填充层。(10). The storage tank for a refrigeration cycle according to
在这种结构中,可以在储存罐内除去制冷剂中的水分,可以把本第1发明作为干燥储存装置来使用。In this structure, moisture in the refrigerant can be removed in the storage tank, and the first invention can be used as a dry storage device.
(11).如前项1所描述的制冷循环用储存罐,其中,在前述罐内空间内,干燥剂填充部件以游离状态设置。(11). The storage tank for a refrigeration cycle according to
在这种结构中,与前项10的结构相同,可以在储存罐内去除制冷剂中的水分,可以把本第1发明作为干燥储存装置来使用。而且,因为可以省略用于固定干燥剂填充材料的固定部件,所以可以进一步实现结构的简约化,同时罐的组装作业和维护作业也可以简单地进行。In this structure, as in the structure of
本第2发明是特定利用了上述第1发明的储存罐的带有储存罐的热交换器的发明,以以下构成为主旨。This 2nd invention is invention which specifies the heat exchanger with a storage tank using the storage tank of the said 1st invention, and has the following structure as a gist.
(12).该带有储存罐的热交换器,其特征在于具备:(12). The heat exchanger with storage tank is characterized in that:
相隔有间隔而平行地设置的一对集管、将两端与两集管相通接续的多个热交换管、和用于使通过前述热交换管冷凝的制冷剂流出的冷凝部出口的热交换器本体;Heat exchange between a pair of headers arranged in parallel at intervals, a plurality of heat exchange tubes connecting both ends to the two headers, and a condenser outlet for letting refrigerant condensed through the heat exchange tubes flow out. device body;
在下壁上形成有与罐内空间相连通的储存罐流入孔及储存罐流出孔的筒状的储存罐;和A cylindrical storage tank having a storage tank inflow hole and a storage tank outflow hole communicated with the space inside the tank formed on the lower wall; and
用于将从前述冷凝部出口流出的制冷剂导入前述储存罐流入孔的制冷剂通路;a refrigerant passage for introducing the refrigerant flowing out from the outlet of the condensing part into the inflow hole of the storage tank;
其中前述储存罐流入孔的上端开口位置被设置在比前述储存罐流出孔的上端开口位置还要低的位置上;Wherein the opening position of the upper end of the inflow hole of the aforementioned storage tank is set at a lower position than the opening position of the upper end of the outflow hole of the aforementioned storage tank;
在上述储存罐流入孔的上端开口处设置有通过制冷剂的透过而使制冷剂的流速降低的阻力层;A resistance layer that reduces the flow velocity of the refrigerant through the penetration of the refrigerant is provided at the upper opening of the inflow hole of the storage tank;
且构成为从前述储存罐流入孔流入的制冷剂向上透过前述阻力层,在前述罐内空间内生成存留液,同时该存留液的液态制冷剂通过前述储存罐流出孔流出。And it is configured that the refrigerant flowing in from the inflow hole of the storage tank penetrates upward through the resistance layer to generate a retained liquid in the space inside the tank, and at the same time, the liquid refrigerant in the retained liquid flows out through the outlet hole of the storage tank.
对于该第2发明的带有储存罐的热交换器,与上述同样地,会产生同样的作用效果。The heat exchanger with a storage tank according to the second invention has the same effect as described above.
对于该第2发明,与第1发明相同,可适当采用以下项目13~16的结构。About this 2nd invention, the structure of the following items 13-16 can be suitably employ|adopted similarly to 1st invention.
(13).如前项12所描述的带有储存罐的热交换器,其中,在前述储存罐的下壁上面侧的前述储存罐流入孔的上端开口周围凹陷而形成凹入部,在该凹入部内设置前述阻力层。(13). The heat exchanger with a storage tank as described in
(14).如前项12所描述的带有储存罐的热交换器,其中,前述阻力层的上表面位置被设置在比前述储存罐流出孔的上端开口位置更低的位置上。(14). The heat exchanger with a storage tank as described in
(15).如前项12所描述的带有储存罐的热交换器,其中,前述阻力层具有将制冷剂向前述储存罐的直径方向分散的多个分散流路。(15). The heat exchanger with a storage tank according to
(16).如前项12所描述的带有储存罐的热交换器,其中,前述阻力层通过由纤维交错体形成的过滤层而构成。(16). The heat exchanger with a storage tank according to
另外,对于该第2发明,同样可适当采用前项6~11的结构。In addition, in this 2nd invention, the structure of said 6-11 can be employ|adopted suitably similarly.
本第3发明是特定利用了上述第1发明的储存罐的、过冷系统冷凝器等的带有储存罐的热交换器的发明,以以下构成为主旨。The third invention is an invention specifying a heat exchanger with a storage tank such as a subcooling system condenser utilizing the storage tank of the above-mentioned first invention, and has the following configuration as its gist.
(17).该带有储存罐的热交换器,其特征在于具备:(17). The heat exchanger with storage tank is characterized in that:
热交换器本体,其具备相隔有间隔而平行地设置的一对集管、将两端与两集管相连通接续的多个热交换管、将前述两集管分隔而将前述多个热交换管分隔成冷凝部及过冷却部的分隔部件、用于使通过前述冷凝部冷凝的制冷剂流出的冷凝部出口和用于使制冷剂流入前述过冷却部的过冷却部入口;The heat exchanger main body is provided with a pair of headers arranged in parallel at intervals, a plurality of heat exchange tubes connecting both ends of the headers, and separating the two headers to exchange heat between the plurality of headers. a partition member that divides the tube into a condenser unit and a subcooler unit, an outlet of the condenser unit through which the refrigerant condensed by the condenser unit flows out, and an inlet of the subcooler unit through which the refrigerant flows into the subcooler unit;
在下壁上形成有与罐内空间相连通的储存罐流入孔及储存罐流出孔的筒状的储存罐,和A cylindrical storage tank having a storage tank inflow hole and a storage tank outflow hole communicating with the tank interior space are formed on the lower wall, and
用于将从前述冷凝部出口流出的制冷剂导入到前述储存罐流入孔,同时将从前述储存罐流出孔流出的制冷剂导入到前述过冷却部入口的制冷剂通路;A refrigerant passage for introducing the refrigerant flowing out from the outlet of the condensing part into the inflow hole of the storage tank, and at the same time introducing the refrigerant flowing out of the outflow hole of the storage tank into the inlet of the supercooling part;
其中前述储存罐流入孔的上端开口位置被设置在比前述储存罐流出孔的上端开口位置还要低的位置上;Wherein the opening position of the upper end of the inflow hole of the aforementioned storage tank is set at a lower position than the opening position of the upper end of the outflow hole of the aforementioned storage tank;
在前述储存罐流入孔的上端开口处设置有通过制冷剂的透过而使制冷剂的流速降低的阻力层;A resistance layer that reduces the flow velocity of the refrigerant through the penetration of the refrigerant is provided at the opening of the upper end of the inflow hole of the aforementioned storage tank;
从前述储存罐流入孔流入的制冷剂向上透过前述阻力层,在前述罐内空间内生成存留液,同时该存留液的液态制冷剂通过前述储存罐流出孔流出。The refrigerant flowing in from the inflow hole of the storage tank penetrates upward through the resistance layer to generate a retained liquid in the inner space of the tank, and at the same time, the liquid refrigerant in the retained liquid flows out through the outlet hole of the storage tank.
对于该第3发明的带有储存罐的热交换器,与上述相同,会产生同样的作用效果。The heat exchanger with a storage tank according to the third invention has the same effect as described above.
对于该第3发明,与第1发明相同,可适当采用以下项目18~21的结构。About this 3rd invention, the structure of the following item 18-21 can be employ|adopted suitably similarly to 1st invention.
(18).如前项17所描述的带有储存罐的热交换器,其中,前述储存罐的下壁上面侧的前述储存罐流入孔的上端开口周围凹陷而形成凹入部,在该凹入部内设置前述阻力层。(18). The heat exchanger with a storage tank as described in item 17 above, wherein the upper end opening of the storage tank inflow hole on the upper surface side of the lower wall of the storage tank is recessed to form a recessed portion, and the recessed portion The aforementioned resistance layer is set inside.
(19).如前项17所描述的带有储存罐的热交换器,其中,前述阻力层的上表面位置被设置在比前述储存罐流出孔的上端开口位置还要低的位置上。(19). The heat exchanger with a storage tank as described in item 17 above, wherein the upper surface of the resistance layer is set at a lower position than the upper end opening of the outflow hole of the storage tank.
(20).如前项17所描述的带有储存罐的热交换器,其中,前述阻力层具有将制冷剂向前述罐本体的直径方向分散的多个分散流路。(20). The heat exchanger with a storage tank according to item 17 above, wherein the resistance layer has a plurality of dispersing flow paths for dispersing the refrigerant in the radial direction of the tank main body.
(21).如前项17所描述的带有储存罐的热交换器,其中,前述阻力层是由由纤维交错体形成的过滤层构成。(21). The heat exchanger with a storage tank as described in item 17 above, wherein the resistance layer is composed of a filter layer formed of a fiber interlaced body.
另外,对于该第3发明,同样可适当采用前项6~11的结构。In addition, similarly to this third invention, the configurations of the aforementioned items 6 to 11 can be suitably adopted.
本第4发明是特定利用了上述第1发明的储存罐的、制冷循环用冷凝装置的发明,以以下构成为主旨。This 4th invention is an invention which specifies the condensing apparatus for refrigeration cycles using the storage tank of the said 1st invention, and has the following structure as a gist.
(22).该制冷循环用冷凝装置,其特征在于具备:(22). The condensing device for the refrigeration cycle is characterized in that it has:
具有用于凝结制冷剂的冷凝部、并设置有用于使通过该冷凝部冷凝的制冷剂流出的冷凝部出口的冷凝器;a condenser having a condensing part for condensing refrigerant and being provided with an outlet of the condensing part for letting refrigerant condensed through the condensing part flow out;
在下壁上形成有与罐内空间相连通的储存罐流入孔及储存罐流出孔的筒状的储存罐;和A cylindrical storage tank having a storage tank inflow hole and a storage tank outflow hole communicated with the space inside the tank formed on the lower wall; and
用于将从前述冷凝部出口流出的制冷剂导入到前述储存罐流入孔的制冷剂通路;a refrigerant passage for introducing the refrigerant flowing out from the outlet of the condensing part to the inflow hole of the storage tank;
其中前述储存罐流入孔的上端开口位置被配置在比前述储存罐流出孔的上端开口位置还要低的位置上;Wherein the upper end opening position of the storage tank inflow hole is configured at a position lower than the upper end opening position of the storage tank outflow hole;
在前述储存罐流入孔的上端开口处,设置有通过制冷剂的透过而使制冷剂的流速降低的阻力层;At the opening of the upper end of the inflow hole of the aforementioned storage tank, a resistance layer that reduces the flow velocity of the refrigerant through the penetration of the refrigerant is provided;
且构成为从前述储存罐流入孔流入的制冷剂向上透过前述阻力层,在前述罐内空间内生成存留液,同时该存留液的液态制冷剂通过前述储存罐流出孔流出。And it is configured that the refrigerant flowing in from the inflow hole of the storage tank penetrates upward through the resistance layer to generate a retained liquid in the space inside the tank, and at the same time, the liquid refrigerant in the retained liquid flows out through the outlet hole of the storage tank.
对于该第4发明的制冷循环用冷凝装置,与上述相同,会产生同样的作用效果。The condensing device for a refrigeration cycle according to the fourth invention has the same effect as described above.
对于该第4发明,与第1发明相同,可适当采用以下项目23~26的结构。About this 4th invention, the structure of the following items 23-26 can be employ|adopted suitably similarly to 1st invention.
(23).如前项22所描述的制冷循环用冷凝装置,其中,前述储存罐的下壁上面侧的前述储存罐流入孔的上端开口周围凹陷而形成凹入部,在该凹入部内设置前述阻力层。(23). The condensing device for a refrigeration cycle as described in item 22 above, wherein the upper opening of the storage tank inflow hole on the upper side of the lower wall of the storage tank is recessed to form a recessed portion, and the aforementioned resistance layer.
(24).前项22所描述的制冷循环用冷凝装置,其中,前述阻力层的上表面位置被设置在比前述储存罐流出孔的上端开口位置还要低的位置上。(24) The refrigeration cycle condensing device described in item 22 above, wherein the upper surface of the resistance layer is positioned lower than the upper end opening of the outflow hole of the storage tank.
(25).如前项22至24的任意一项所描述的制冷循环用冷凝装置,其中,前述阻力层具有将制冷剂向前述罐本体的直径方向分散的多个分散流路。(25). The refrigerating cycle condensing device according to any one of 22 to 24 above, wherein the resistance layer has a plurality of dispersing channels for dispersing the refrigerant in the radial direction of the tank body.
(26).如前项22所描述的制冷循环用冷凝装置,其中,前述阻力层由由纤维交错体形成的过滤层构成。(26). The condensing device for a refrigeration cycle according to item 22 above, wherein the resistance layer is formed of a filter layer formed of interwoven fibers.
另外,对于该第4发明,同样可适当采用前项6~11的结构。In addition, in this fourth invention, the configurations of the preceding paragraphs 6 to 11 can also be appropriately adopted.
本第5发明是特定利用上述第1发明的储存罐的、带有过冷却器的制冷循环用冷凝装置的发明,由以下要素构成。The fifth invention is an invention specifying a condensing device for a refrigeration cycle with a subcooler using the storage tank of the above-mentioned first invention, and is composed of the following elements.
(27).该制冷循环用冷凝装置,其特征在于具备:(27). The condensing device for the refrigeration cycle is characterized in that it has:
具有用于凝结制冷剂的冷凝部、且设置有用于使通过冷凝部冷凝的制冷剂流出的冷凝部出口的冷凝器;a condenser having a condensing part for condensing refrigerant and being provided with an outlet of the condensing part for letting refrigerant condensed by the condensing part flow out;
在下壁上形成有与罐内空间相连通的储存罐流入孔及储存罐流出孔的筒状的储存罐;A cylindrical storage tank with a storage tank inflow hole and a storage tank outflow hole communicating with the tank interior space formed on the lower wall;
具有用于使液态制冷剂过冷却的过冷却部、并设置有用于使液态制冷剂流入该过冷却部的过冷却部入口的过冷却器;a subcooler having a subcooling part for subcooling liquid refrigerant and being provided with a subcooling part inlet for allowing liquid refrigerant to flow into the subcooling part;
用于将从前述冷凝部出口流出的制冷剂导入到前述储存罐流入孔的第1制冷剂通路;和a first refrigerant passage for introducing the refrigerant flowing out from the outlet of the condensing unit to the inflow hole of the storage tank; and
用于将从前述储存罐流出孔流出的制冷剂提供给前述过冷却部入口的第2制冷剂通路;a second refrigerant passage for supplying the refrigerant flowing out from the outflow hole of the storage tank to the inlet of the supercooling unit;
其中前述储存罐流入孔的上端开口位置被设置在比前述储存罐流出孔的上端开口位置还要低的位置上;Wherein the opening position of the upper end of the inflow hole of the aforementioned storage tank is set at a lower position than the opening position of the upper end of the outflow hole of the aforementioned storage tank;
在前述储存罐流入孔的上端开口处,设置有通过制冷剂的透过而使制冷剂的流速降低的阻力层;At the opening of the upper end of the inflow hole of the aforementioned storage tank, a resistance layer that reduces the flow velocity of the refrigerant through the penetration of the refrigerant is provided;
且构成为从前述储存罐流入孔流入的制冷剂向上透过前述阻力层,在前述罐内空间内生成存留液,同时该存留液的液态制冷剂通过前述储存罐流出孔流出。And it is configured that the refrigerant flowing in from the inflow hole of the storage tank penetrates upward through the resistance layer to generate a retained liquid in the space inside the tank, and at the same time, the liquid refrigerant in the retained liquid flows out through the outlet hole of the storage tank.
对于本第5发明的制冷循环用冷凝装置,与上述相同,会产生同样的作用效果。The condensing device for a refrigeration cycle according to the fifth aspect of the present invention has the same effect as described above.
对于该第5发明,与第1发明相同,可适当采用以下项目28~31的结构。About this 5th invention, similarly to 1st invention, the structure of the following items 28-31 can be employ|adopted suitably.
(28).如前项27所描述的制冷循环用冷凝装置,其中,前述储存罐的下壁上面侧的前述储存罐流入孔的上端开口周围凹陷而形成凹入部,在该凹入部内设置有前述阻力层。(28). The refrigerating cycle condensing device as described in item 27 above, wherein the upper end opening of the storage tank inflow hole on the upper surface side of the lower wall of the storage tank is recessed to form a concave part, and the concave part is provided in the concave part. the aforementioned resistance layer.
(29).如前项27所描述的制冷循环用冷凝装置,其中,前述阻力层的上表面位置被设置在比前述储存罐流出孔的上端开口位置还要低的位置上。(29). The refrigerating cycle condensing device described in item 27 above, wherein the position of the upper surface of the resistance layer is set at a position lower than the position of the upper end opening of the outflow hole of the storage tank.
(30).如前项27所描述的制冷循环用冷凝装置,其中,前述阻力层具有将制冷剂向前述罐本体的直径方向分散的多个分散流路。(30). The refrigerating cycle condensing device according to item 27 above, wherein the resistance layer has a plurality of dispersing channels for dispersing the refrigerant in the radial direction of the tank main body.
(31).如前项27所描述的制冷循环用冷凝装置,其中,前述阻力层由由纤维交错体形成的过滤层构成。(31). The condensing device for a refrigeration cycle as described in item 27 above, wherein the resistance layer is constituted by a filter layer formed of a fiber interlaced body.
另外,对于该第5发明,同样可适当采用前项6~11的结构。Moreover, also about this 5th invention, the structure of said 6-11 can be employ|adopted suitably similarly.
如上所述,如使用本第1发明的制冷循环用储存罐,冷凝了的气液混合状态的制冷剂在罐内空间内就不产生紊乱地生成存留液,同时,气态制冷剂成为缓和的气泡而从液体中上升,不会使液面产生紊乱而平静地破裂。因此,可以仅使稳定的液态制冷剂流出,所以可以将制冷循环的制冷剂封入量在较早的阶段设为恰当的封入量,不但可以实现小型轻量化及省制冷剂化,而且可以将稳定的制冷剂提供给下一循环部位。进而,由于不必在罐内设置制冷剂吸入管等配管类的零件,所以可以减少零部件的数量,使结构简约化,产生节约成本的效果。As described above, when the storage tank for the refrigeration cycle of the first invention is used, the condensed refrigerant in the gas-liquid mixed state generates a retentate without causing disturbance in the tank space, and at the same time, the gaseous refrigerant becomes moderate bubbles. And rising from the liquid, it will not disturb the liquid level and break peacefully. Therefore, only the stable liquid refrigerant can flow out, so the amount of refrigerant enclosed in the refrigeration cycle can be set to an appropriate amount at an early stage, and not only can the size, weight, and refrigerant be saved, but also the stable The refrigerant is supplied to the next cycle part. Furthermore, since there is no need to provide piping parts such as refrigerant suction pipes in the tank, the number of parts can be reduced, the structure can be simplified, and cost savings can be achieved.
如果使用本第2到第5发明的带有储存罐的热交换器以及制冷循环用冷凝装置,由于可以利用上述第1发明的储存罐,所以与上述相同,可以产生同样的效果。If the heat exchanger with storage tank and the condensing device for refrigeration cycle of the second to fifth inventions are used, the storage tank of the first invention can be used, so the same effect as above can be produced.
附图说明Description of drawings
图1是显示此发明实施方式的带有储存罐的热交换器的两侧部的正视图。FIG. 1 is a front view showing both sides of a heat exchanger with a storage tank according to an embodiment of the present invention.
图2是显示实施方式的储存罐的正面剖视图。Fig. 2 is a front sectional view showing the storage tank of the embodiment.
图3是显示实施方式的储存罐的出入口部件的正面剖视图。Fig. 3 is a front sectional view showing an inlet and outlet member of the storage tank according to the embodiment.
图4是分解显示实施方式的出入口部件的正面剖视图。Fig. 4 is a front sectional view showing an exploded entrance and exit member of the embodiment.
图5是显示实施方式的出入口部件的水平剖视图。Fig. 5 is a horizontal sectional view showing the doorway member of the embodiment.
图6是显示实施方式的出入口部件的仰视图。Fig. 6 is a bottom view showing the doorway member of the embodiment.
图7是放大显示实施方式的热交换器的法兰块周围的正剖视图。Fig. 7 is an enlarged front sectional view showing the periphery of a flange block of the heat exchanger according to the embodiment.
图8是分解显示实施方式的热交换器的法兰块周围的正剖视图。Fig. 8 is an exploded front sectional view showing the periphery of a flange block of the heat exchanger according to the embodiment.
图9是显示实施方式的法兰块的斜视图。Fig. 9 is a perspective view showing the flange block of the embodiment.
图10是显示实施方式的法兰块的俯视图。Fig. 10 is a plan view showing the flange block of the embodiment.
图11是显示实施方式的法兰块的正视剖面图。Fig. 11 is a front sectional view showing a flange block of the embodiment.
图12是放大显示实施方式的法兰块的流入通路入口周围的俯视图。Fig. 12 is an enlarged plan view showing the periphery of the inlet of the inflow passage of the flange block according to the embodiment.
图13是制冷循环的制冷剂回路图。Fig. 13 is a refrigerant circuit diagram of a refrigeration cycle.
图14A是示意性地表示作为以往第1例子的储存罐的剖面图。图14B是示意性地表示作为以往第2例子的储存罐的剖面图。图14C是示意性地表示作为以往第3例子的储存罐的剖面图。图14D是示意性地表示作为以往第4例子的储存罐的剖面图。Fig. 14A is a cross-sectional view schematically showing a storage tank as a conventional first example. Fig. 14B is a cross-sectional view schematically showing a storage tank as a second conventional example. Fig. 14C is a cross-sectional view schematically showing a storage tank as a third conventional example. Fig. 14D is a cross-sectional view schematically showing a storage tank as a fourth conventional example.
图15是示意性地表示作为以往第5例子的储存罐的剖面图。Fig. 15 is a cross-sectional view schematically showing a storage tank as a fifth conventional example.
具体实施方式Detailed ways
图1是显示此发明实施方式的带有储存罐的热交换器的两侧部的正视图。如该图所示,该热交换器具备:多流路型的热交换器本体(10)、储存罐(3)、作为为将储存罐(3)结合到热交换器本体(10)上的接合部件的法兰块(ブロツクフランジ)(4)。FIG. 1 is a front view showing both sides of a heat exchanger with a storage tank according to an embodiment of the present invention. As shown in the figure, the heat exchanger is equipped with: a multi-channel type heat exchanger body (10), a storage tank (3), and a Block flange (4) for joining parts.
热交换器本体(10)设有一对左右相对、有一定间隔的沿垂直方向的集管(11)。在该对集管(11)之间,将作为热交换管的多根沿水平方向的扁平管(12),以将其各自的两端与两集管连通连接的状态,沿上下方向间隔规定的间隔地并列状地配置。进而,在扁平管(12)的各管之间以及最外侧的扁平管(12)的外侧设置有波纹散热片(13),同时在最外侧的波纹散热片(13)的外侧设置有侧板(14)。The heat exchanger body (10) is provided with a pair of header pipes (11) along the vertical direction opposite to each other with a certain interval. Between the pair of headers (11), a plurality of flat tubes (12) along the horizontal direction as heat exchange tubes are spaced vertically and vertically in a state where their respective ends are communicated with the two headers. arranged side by side at intervals. Furthermore, corrugated fins (13) are arranged between the flat tubes (12) and outside the outermost flat tube (12), and side plates are arranged outside the outermost corrugated fins (13). (14).
在热交换器本体(10)中的一方的集管(11)的规定高度位置上,设置着后面详述的法兰块(4)的法兰状分隔片(50),同时在另一方的集管(11)上的与上述分隔片(50)同样高度的位置上设置有分隔板(16)。并且,通过这些分隔片(50)和分隔板(16)等分隔部件,两集管(11)在相同的位置被分隔开来,以分隔部件(16)(50)为界,上侧的扁平管(12)构成了冷凝部(1),同时,下侧的扁平管(12)构成了与上述冷凝部(1)相对独立的过冷却部(2)。On the predetermined height position of one header (11) in the heat exchanger body (10), the flange-shaped separator (50) of the flange block (4) described in detail later is provided, and at the same time A partition plate (16) is provided on the header (11) at the same height as the partition sheet (50). And, by separating parts such as these separating sheet (50) and separating plate (16), two manifolds (11) are separated at the same position, with separating part (16) (50) being a boundary, upper side The flat tubes (12) on the bottom side constitute the condensation part (1), meanwhile, the flat tubes (12) on the lower side constitute the supercooling part (2) which is relatively independent from the condensation part (1).
并且,在冷凝部(1)的集管(11)的内部,在适当的高度位置设置有制冷剂转向用分隔板(17),在本实施方式的热交换器本体(10)中,冷凝部(1)被区分成第1至第3的3个通路(P1)~(P3)。In addition, inside the header (11) of the condensing part (1), a partition plate (17) for diverting the refrigerant is provided at an appropriate height position. In the heat exchanger body (10) of this embodiment, the condensation The part (1) is divided into 1st to 3rd three paths (P1)-(P3).
进而,在热交换器本体(10)的另一方的集管(11)的上部,与第1通路(P1)相对应地设置有冷凝部入口(1 a),同时在下部,与过冷却部(2)相对应地设置有过冷却部出口(2b)。Furthermore, on the upper part of the header (11) on the other side of the heat exchanger body (10), a condensing part inlet (1a) is provided corresponding to the first passage (P1), and at the same time, at the lower part, a (2) Correspondingly, an outlet (2b) of the supercooling part is provided.
如图2所示,储存罐(3)包括罐本体(30),具备构成从罐本体(30)的上端部到中间部的主罐部件(31),和构成管本体(30)的下端部的出入口部件(32)。As shown in Figure 2, the storage tank (3) includes a tank body (30), has a main tank part (31) that constitutes from the upper end portion of the tank body (30) to the middle portion, and constitutes a lower end portion of the pipe body (30). The entrance and exit parts (32).
主罐部件(31)具有上端封闭、下端开口的纵向长筒形的形状。出入口部件(32)具有上端开口、下端被下壁(321)封闭的筒形形状。The main tank member (31) has a longitudinally long cylindrical shape with a closed upper end and an open lower end. The inlet and outlet part (32) has a cylindrical shape with an open upper end and a lower end closed by a lower wall (321).
如图2至图6所示,出入口部件(32),在下壁(321)的上面侧的一侧半边的区域,向下方形成凹陷,该一侧半边作为低位的凹陷部(330)而被构成,同时剩下的半边作为高位部(340)而被构成。As shown in Figures 2 to 6, the entrance and exit part (32) forms a depression downward in the area of one half of the upper side of the lower wall (321), and the half of the side is formed as a low-level depression (330). , while the remaining half is formed as a high portion (340).
在出入口部件(32)的下壁(321)上,与凹陷部(330)对应地,形成有上下方向贯通的储存罐流入孔(3a)。该储存罐流入孔(3a)的上端在凹陷部(330)的底面开口。进而,在下壁(321)的与储存罐流入孔(3a)相对应的区域,向下方凸出状地形成有入口侧凸出部(332),储存罐流入孔(3a)的下端在该凸出部(332)的下端面开口。On the lower wall (321) of the inlet/outlet member (32), corresponding to the recessed portion (330), a storage tank inflow hole (3a) penetrating in the vertical direction is formed. The upper end of the storage tank inflow hole (3a) opens to the bottom surface of the recessed part (330). Furthermore, in the region corresponding to the storage tank inflow hole (3a) of the lower wall (321), an inlet-side protrusion (332) is formed in a downwardly convex shape, and the lower end of the storage tank inflow hole (3a) is formed on the bottom of the protrusion. The lower end surface of the outlet (332) is open.
另外,在出入口部件(32)的下壁(321)上,与高位部(340)对应地,形成有上下方向贯通的储存罐流出孔(3b)。该储存罐流出孔(3b)的上端在高位部(340)开口。进而,在下壁(321)的与储存罐流出孔(3b)相对应的区域,以向上方凹陷的方式形成有出口侧凹缩部(342),储存罐流出孔(3b)的下端在该凹缩部(342)的底面开口。In addition, on the lower wall (321) of the inlet/outlet member (32), corresponding to the high portion (340), a storage tank outflow hole (3b) penetrating in the vertical direction is formed. The upper end of the outflow hole (3b) of the storage tank opens at the high position (340). Furthermore, in the region of the lower wall (321) corresponding to the outflow hole (3b) of the storage tank, an outlet-side concavity (342) is formed in an upwardly recessed manner, and the lower end of the outflow hole (3b) of the storage tank is formed in this recess. The bottom surface of the constriction (342) is open.
在出入口部件(32)的下壁(321)上面的凹陷部(330)上,以将储存罐流入孔(3a)封闭的那样,设置有由金属制的筛网片形成的流入侧滤网(333)。进而,在该滤网(333)的上面,以填充凹陷部(330)的方式配置有作为用于使制冷剂的流速降低的阻力层的无纺布制的过滤层(335)。On the recess (330) on the lower wall (321) of the inlet/outlet member (32), in such a way that the storage tank inflow hole (3a) is closed, an inflow side filter ( 333). Furthermore, on the upper surface of the filter (333), a filter layer (335) made of nonwoven fabric is arranged as a resistance layer for reducing the flow velocity of the refrigerant so as to fill the recess (330).
另外,在出入口部件(32)的下壁(321)的高位部(340)上,以将储存罐流出孔(3b)封闭的那样,设置有由金属制筛网片形成的帽状的流出侧滤网(343)。In addition, on the high part (340) of the lower wall (321) of the inlet and outlet member (32), a hat-shaped outflow side formed by a metal mesh sheet is provided so as to close the outflow hole (3b) of the storage tank. filter screen (343).
进而,在出入口部件(32)的下壁上面侧,设置有压制部件(350)。Furthermore, a pressing member (350) is provided on the upper surface side of the lower wall of the entrance/exit member (32).
该压制部件(350)由在圆形底板的外周缘部呈直立向上状地设置有周壁部而成的金属制挤压成型品构成。该压制部件(350)被形成为在出入口部件(320)的内部能以适合状态容纳的尺寸。The press member (350) is formed of a metal extruded product in which a peripheral wall portion is provided vertically upward on the outer peripheral edge portion of a circular bottom plate. The pressing part (350) is formed in a size that can be accommodated in a suitable state inside the inlet and outlet part (320).
另外,压制部件(350)的底板的单侧半边的第1区域(353),与凹陷部(330)相对应,形成下方凸出状,在该区域(353)上形成有多个制冷剂通过孔(353a)。进而,在剩下的半边的第2区域(354)上,与上述储存罐流出孔(3b)相对应地,形成有开口孔(354a)。In addition, the first area (353) of one side half of the bottom plate of the pressing part (350) corresponds to the recessed part (330) and forms a downward convex shape, and a plurality of refrigerant passages are formed on this area (353). hole (353a). Furthermore, an opening hole (354a) is formed corresponding to the storage tank outflow hole (3b) in the second region (354) of the remaining half.
该压制部件(350),由上端开口部嵌入出入口部件(32)的内部,将过滤器层(335)由第1区域(353)从上方压住。进而,以流出侧滤网(343)正对第2区域(353)的开口孔(354a)的状态,将流出侧滤网(343)的周边部由第2区域(353)的开口孔周边部从上方压住。而且,由于设置在出入口部件(32)的内圆周面上的突起(325)与压制部件(350)的周壁部上端相卡合,因此压制部件(350)以被压在出入口部件(32)的下壁(321)侧的状态被保持。The pressing member (350) is fitted into the inlet/outlet member (32) through the opening at the upper end, and presses the filter layer (335) from above through the first region (353). And then, with the state that the outflow side filter screen (343) faces the opening hole (354a) of the second area (353), the peripheral portion of the outflow side filter screen (343) is formed by the opening hole peripheral portion of the second area (353). Press from above. And, because the protrusion (325) that is arranged on the inner peripheral surface of the inlet and outlet part (32) is engaged with the upper end of the peripheral wall part of the pressing part (350), the pressing part (350) is pressed against the side of the inlet and outlet part (32). The state of the lower wall (321) side is maintained.
在这里关于本实施方式,过滤层(335)的上表面位置设置在比储存罐流出孔(3b)的上端开口位置还要低的位置。Here, regarding this embodiment, the upper surface position of the filter layer (335) is set at a lower position than the upper end opening position of the storage tank outflow hole (3b).
如图2所示,在主罐部件(31)的上部通过固定部件(315)固定有多孔板(311),同时,在多孔板(311)的上方填充有一定量的分子筛等球状粒子形状的干燥剂,形成作为干燥剂填充部件的上部干燥剂填充层(312)。As shown in Figure 2, a porous plate (311) is fixed on the top of the main tank part (31) by a fixing component (315), and at the same time, a certain amount of dry powder in the shape of spherical particles such as molecular sieves is filled above the porous plate (311). agent, forming an upper desiccant filling layer (312) as a desiccant filling part.
上述出入口部件(32)的上端开口部被固定在该主罐部件(31)的下端开口部上,形成本实施方式的储存罐(3)。The upper end opening of the inlet/outlet member (32) is fixed to the lower end opening of the main tank member (31) to form the storage tank (3) of this embodiment.
另一方面,如图7至图11所示,将储存罐(3)结合到热交换器本体(10)的法兰块(4),具备本体(41)和呈侧向突出状地一体设置在该本体(41)的侧面上的埋设部(42)。On the other hand, as shown in Figures 7 to 11, the flange block (4) that combines the storage tank (3) to the heat exchanger body (10) is provided with a body (41) and is integrally provided in a laterally protruding shape. An embedded portion (42) on the side of the body (41).
在法兰本体(41)的上面,形成能够配合上述储存罐(3)的入口侧凸出部(332)的入口侧凹缩部,同时,形成能够配合上述储存罐(3)的出口侧凹缩部(342)的出口侧凸出部(46)。On the top of the flange body (41), an inlet-side recessed portion capable of matching the inlet-side protrusion (332) of the above-mentioned storage tank (3) is formed, and at the same time, an outlet-side concave portion capable of matching the above-mentioned storage tank (3) is formed. Outlet-side projection (46) of constriction (342).
在该法兰块(4)的内部,设置有用于连通冷凝部(1)与储存罐(3)的流入通路(4a)、和用于连通储存罐(3)与过冷却部(2)的流出通路(4b)。Inside the flange block (4), there are provided an inflow passage (4a) for connecting the condensation part (1) and the storage tank (3), and a passage for connecting the storage tank (3) and the supercooling part (2). Outflow channel (4b).
流入通路(4a),其一端(流入侧端部)开口于埋设部(42)的上端面,另一端(流出侧端部)开口于入口用凹陷部(45)内的底面处。The inflow channel (4a) has one end (inflow-side end) opening on the upper end surface of the embedded part (42), and the other end (outflow-side end) opening on the bottom surface in the inlet recess (45).
该流入通路(4a),流入侧半边被构成为向下方下降的制冷剂下降流路(40a),同时,流出侧半边被构成为垂直上升的制冷剂上升流路。In the inflow passage (4a), the inflow side half is formed as a downwardly descending refrigerant descending flow path (40a), while the outflow side half is formed as a vertically rising refrigerant ascending flow path.
进而,该流入通路(4a)被构成为,其流入侧端部被配置在比流出侧端部更高的位置上。Furthermore, the inflow passage (4a) is configured such that the inflow-side end is arranged at a higher position than the outflow-side end.
流出通路(4b),其一端(流入侧端部)开口于出口侧凸出部(46)的上端面,另一端(流出侧端部)开口于埋设部(42)的侧面外表面。The outflow channel (4b) has one end (inflow side end) opening on the upper end surface of the outlet side protrusion (46), and the other end (outflow side end) opening on the side surface of the embedded part (42).
另外,在法兰块(4)的埋设部(42)的上端外周,以向外突出的方式一体地形成有朝向外面的法兰状的分隔片(50)。该法兰状的分隔片(50)的外周形状被形成为与一方的集管(11)的内周形状相吻合的形状。In addition, a flange-shaped spacer (50) facing outward is integrally formed on the outer periphery of the upper end of the embedded portion (42) of the flange block (4) so as to protrude outward. The outer peripheral shape of the flange-shaped separator (50) is formed to match the inner peripheral shape of one header (11).
如图7及图12所示,该法兰块(4)的埋设部(42),以从侧方嵌入的形式被埋设在一方的集管(11)的内部的冷凝部(1)与过冷却部(2)之间,法兰本体(41)的埋设部一侧的周缘部(41a)(41a)与集管(11)以密封状态接合固定。进而,如图7及图12所示,埋设部上端的法兰状分隔片(50)的外周端缘,以在周向上连续的状态接合固定在集管(11)的内周面上。该法兰状分隔片(50)如上述,在一方的集管(11)的内部构成为用于分隔冷凝部(1)及过冷却部(2)间的分隔部件。As shown in Fig. 7 and Fig. 12, the embedded part (42) of the flange block (4) is embedded in the condensation part (1) and the superfluous part in the inside of one header (11) in the form of being embedded from the side. Between the cooling parts (2), the peripheral part (41a) (41a) of the flange body (41) on the side of the embedded part and the header (11) are engaged and fixed in a sealed state. Furthermore, as shown in Fig. 7 and Fig. 12, the outer peripheral edge of the flange-shaped partition (50) at the upper end of the embedded part is bonded and fixed to the inner peripheral surface of the header (11) in a continuous state in the circumferential direction. The flange-shaped partition (50) is configured as a partition member for partitioning between the condensation part (1) and the subcooling part (2) inside one header (11) as described above.
进而,在该接合状态下,流入通路(4a)的流入侧端部,与冷凝部(1)开口连通而作为冷凝部出口(1b)被构成,同时,流出通路(4b)的流出侧端部,与过冷却部(2)开口连通而作为过冷却部入口(2a)被构成。Furthermore, in this joined state, the inflow-side end of the inflow passage (4a) communicates with the opening of the condensing part (1) to be configured as the condensing part outlet (1b), and at the same time, the outflow-side end of the outflow passage (4b) , communicates with the opening of the supercooling part (2) and is configured as a supercooling part inlet (2a).
在这里,对于本实施方式,流入通路(4a)的流出侧端部,其高度位置被设置在与过冷却部(2)的上端部相对应的位置上,进而,流入通路(4a)的流出侧端部被设置在比流入通路(4a)的流入侧端部、即冷凝部出口(1b)还要低的位置。Here, for this embodiment, the height position of the outflow-side end of the inflow passage (4a) is set at a position corresponding to the upper end of the supercooling part (2), and further, the outflow of the inflow passage (4a) The side end is provided at a lower position than the inflow-side end of the inflow passage (4a), that is, the condenser outlet (1b).
如图7及图8所示,上述储存罐(3)的凸出部(332)及凹缩部(342)以合适的密封状态被嵌入在该法兰块(4)的凹缩部(45)及凸出部(46)上,储存罐(3)的下端被组装在法兰块(4)上。As shown in Figures 7 and 8, the protrusion (332) and the recess (342) of the above-mentioned storage tank (3) are embedded in the recess (45) of the flange block (4) in a suitable sealed state. ) and the protrusion (46), the lower end of the storage tank (3) is assembled on the flange block (4).
进而,如图1所示,储存罐(3)的上部通过支架(6)与一方的集管(11)固定。Furthermore, as shown in FIG. 1 , the upper part of the storage tank (3) is fixed to one header (11) via a bracket (6).
另外,在本实施方式中,制冷剂通路由法兰块(4)的流入通路(4a)及流出通路(4b)所构成。In addition, in this embodiment, the refrigerant passage is constituted by the inflow passage (4a) and the outflow passage (4b) of the flange block (4).
对于本实施方式的带有储存罐的热交换器,集管(11)、扁平管(12)、散热片(13)、侧板(14)、储存罐(3)、及法兰块(4)等各核心构成部件是由铝(包括其合金)或焊接铝板等构成的,通过适当在其间添加焊料,并将其以暂时组装的状态在炉内统一焊接,从而使其整体被连结成一体。For the heat exchanger with storage tank of this embodiment, header (11), flat tube (12), cooling fin (13), side plate (14), storage tank (3), and flange block (4) ) and other core components are composed of aluminum (including its alloys) or welded aluminum plates, etc., by appropriately adding solder between them, and welding them in a furnace in a temporarily assembled state, so that the whole is connected into one .
另外,对于本实施状态,在该统一焊接时,要将法兰块(4)的法兰状分隔片(50)接合固定到集管(11)的内周面上。In addition, in this embodiment, the flange-shaped separator (50) of the flange block (4) is bonded and fixed to the inner peripheral surface of the header (11) during the collective welding.
以上结构的带储存罐的热交换器,与压缩机、膨胀阀等减压装置及蒸发器一起,被应用为汽车空调用制冷系统的冷凝器。并且,在该制冷循环中,由压缩机压缩的高温高压的气态制冷剂,从冷凝部入口(1a)流入冷凝部(1),在第1到第3通路(P1)~(P3)间蛇行状流通,在此过程中与外界进行热交换而被冷却凝缩。The heat exchanger with a storage tank of the above structure is used as a condenser of a refrigeration system for an automobile air conditioner together with a pressure reducing device such as a compressor and an expansion valve, and an evaporator. And, in this refrigeration cycle, the high-temperature and high-pressure gaseous refrigerant compressed by the compressor flows into the condenser (1) from the condenser inlet (1a), and meanders among the first to third passages (P1) to (P3). In this process, it exchanges heat with the outside world and is cooled and condensed.
该凝缩的制冷剂,从冷凝部出口(1b)被导入到法兰块(4)的流入通路(4a),通过该流入通路(4a),从储存罐流入孔(3a)被导入到储存罐(3)中。The condensed refrigerant is introduced into the inflow passage (4a) of the flange block (4) from the outlet of the condensing part (1b), and is introduced into the storage tank from the inflow hole (3a) of the storage tank through the inflow passage (4a). in tank (3).
流入储存罐流入孔(3a)的制冷剂,在从流入孔(3a)的上端流入罐内以后,立即在凹陷部(330)急速地向广阔的区域扩散而使流速降低,透过流入侧的滤网(333),向上透过过滤层(335)。进而,在其上升时,由于过滤层(335)对制冷剂流作为阻力层而发挥作用,所以可以更加显著地降低制冷剂的上升速度,同时,由于透过构成过滤层(335)的无纺布的纤维间边改变方向边上升,所以受到整流作用,局部的高速流也被消灭,防止了偏流的产生,整体上形成均匀的上升流而通过压制部件(350)的制冷剂通过孔(353a),流入罐内空间(310)。The refrigerant flowing into the inflow hole (3a) of the storage tank, after flowing into the tank from the upper end of the inflow hole (3a), immediately spreads rapidly to a wide area in the recessed part (330) to reduce the flow velocity, and passes through the inflow side. The filter screen (333) passes through the filter layer (335) upwards. Furthermore, when it rises, since the filter layer (335) acts as a resistance layer to the flow of the refrigerant, the rising speed of the refrigerant can be reduced more significantly. The fibers of the cloth rise while changing the direction, so they are rectified, and the local high-speed flow is also eliminated, preventing the generation of bias flow, forming a uniform upward flow as a whole and passing through the refrigerant passage hole (353a) of the pressing part (350). ), into the tank interior space (310).
这样导入到罐内空间(310)的液态制冷剂,没有紊乱地生成存留液(R)。另外,混入到透过过滤层(335)上升的液态制冷剂中的或者产生的气体(气态制冷剂),在透过过滤层(335)上升的时候流速被急剧的降低,在到达存留液(R)之后,从液体中上升,不会扰乱液面,气泡平静地破裂,向气液界面的上方上升,而以气态制冷剂的形态存留。The liquid refrigerant introduced into the tank inner space (310) in this way generates retentate (R) without disturbance. In addition, the gas (gas refrigerant) mixed into the liquid refrigerant rising through the filter layer (335) or generated, the flow rate is sharply reduced when passing through the filter layer (335) and rising, and when it reaches the stored liquid ( R) After that, rising from the liquid without disturbing the liquid surface, the bubbles burst peacefully, rise above the gas-liquid interface, and remain in the form of gaseous refrigerant.
储存在存留液(R)中的液态制冷剂中,只有储存在底部的稳定状态的液态制冷剂通过压制部件(350)的流出侧滤网(343),被导入到储存罐流出孔(3b)。Of the liquid refrigerant stored in the retained liquid (R), only the stable liquid refrigerant stored at the bottom passes through the outflow side filter (343) of the pressing part (350) and is introduced into the outflow hole (3b) of the storage tank .
这样被导入到储存罐流出孔(3b)的制冷剂又被导入到法兰块(4)的流出通路(4b),通过该流出通路(4b),被导入到过冷却部(2)内。The refrigerant introduced into the outflow hole (3b) of the storage tank in this way is introduced into the outflow passage (4b) of the flange block (4), and is introduced into the supercooling part (2) through the outflow passage (4b).
被导入到过冷却部(2)内的液态制冷剂,在过冷却部(2)内流通的过程中被外界气体过冷却,之后由过冷却部出口(2b)流出。The liquid refrigerant introduced into the supercooling part (2) is supercooled by the outside air while circulating in the supercooling part (2), and then flows out through the supercooling part outlet (2b).
这样,从带有储存罐的热交换器中流出来的液态制冷剂通过膨胀阀减压膨胀之后,在蒸发器中从外界气体吸收热量而蒸发气化,然后返回上述压缩机。这样,制冷剂在制冷系统的制冷循环内循环,可以获得到指定的制冷性能。In this way, the liquid refrigerant flowing out of the heat exchanger with the storage tank is decompressed and expanded through the expansion valve, absorbs heat from the outside air in the evaporator, evaporates and gasifies, and then returns to the above-mentioned compressor. In this way, the refrigerant circulates in the refrigeration cycle of the refrigeration system, and the specified refrigeration performance can be obtained.
像以上那样,如果使用本实施方式,则导入到储存罐(3)的冷凝了的制冷剂在低速下稳定地形成存留液(R),同时,气泡高效平稳地破裂,因此可以扩大制冷剂封入量的稳定域,能够确定地仅抽取稳定的液态制冷剂。从而,可以将该液态制冷剂稳定地提供给热交换器的过冷却部,因此制冷循环可以在稳定状态下运转,可以得到优异的制冷性能。进而,由于稳定域的扩大,可以稳定地提供液态制冷剂,因此可以实现储存罐(3)的小型细径化及高性能化,进而实现制冷系统整体的小型轻量化及高性能化,同时,也可以实现省制冷剂化。As described above, according to this embodiment, the condensed refrigerant introduced into the storage tank (3) can stably form the retentate (R) at a low speed, and at the same time, the air bubbles are efficiently and smoothly broken, so that the refrigerant can be enclosed In the stable region of the quantity, only the stable liquid refrigerant can be pumped with certainty. Therefore, since the liquid refrigerant can be stably supplied to the subcooling part of the heat exchanger, the refrigeration cycle can be operated in a stable state, and excellent refrigeration performance can be obtained. Furthermore, due to the expansion of the stable region, the liquid refrigerant can be stably supplied, so that the storage tank (3) can be reduced in size and performance, and the overall size, weight, and performance of the refrigeration system can be realized. At the same time, Refrigerant saving can also be realized.
进而,由于不需要在储存罐(3)内设置制冷剂吸入管等任何配管类的部件,因此可以实现零部件数目的削减、构造的简约化及成本的削减,组装作业也可以很容易地进行。Furthermore, since there is no need to install any piping components such as a refrigerant suction pipe in the storage tank (3), it is possible to reduce the number of parts, simplify the structure, and reduce costs, and the assembly work can also be easily performed. .
并且,在本实施方式中,因为将过滤层(335)作为阻力层来形成,因此不必再另外设置阻力层,可以更进一步地实现零部件数目的削减、构造的简约化及成本的削减。Furthermore, in this embodiment, since the filter layer (335) is formed as a resistance layer, it is not necessary to provide an additional resistance layer, and further reduction in the number of parts, simplification of the structure, and cost reduction can be achieved.
并且,在本实施方式中,储存罐结合用的法兰块(4),将其埋设部(42)以埋设状态接合在热交换器本体(10)的集管(11)上,因此可以节省掉埋设部(42)的设置空间,可以实现小型集约化。Moreover, in this embodiment, the flange block (4) used for storage tank connection is joined to the header (11) of the heat exchanger body (10) with its embedded part (42) in an embedded state, so it can save The installation space of the buried part (42) can be reduced, and compactness can be realized.
进而,在埋设部(42)上端面的流入通路(4a)的流入口周边一体地设置有法兰状分隔片(50),由其分隔片(50)将一方的集管(11)内部分隔成冷凝部(1)和过冷却部(2),因此不用另外装配用于分隔冷凝部(1)和过冷却部(2)的分隔部件。因此,可以削减零部件数目,同时,组装作业也可以简单地进行,进而可以实现成本的削减。Furthermore, a flange-shaped partition (50) is integrally provided around the inlet of the inflow passage (4a) on the upper end surface of the embedded part (42), and the inside of one header (11) is partitioned by the partition (50). The condensing part (1) and the supercooling part (2) are formed, so there is no need to separately assemble a partition part for separating the condensing part (1) and the supercooling part (2). Therefore, the number of components can be reduced, and at the same time, the assembly work can be easily performed, thereby achieving cost reduction.
进而,因为法兰块(4)的一部分(42)埋设在一方的集管(11)中,所以可以使与法兰块(4)接合的储存罐(3)尽可能地接近一方的集管(11),可以使热交换器全体更加小型化。Furthermore, since a part (42) of the flange block (4) is embedded in one header (11), the storage tank (3) joined to the flange block (4) can be made as close to one header as possible. (11), the whole heat exchanger can be further miniaturized.
而且,在本实施方式中,由于使法兰块(4)的流入通路(4a)的流入侧向下方下降,将流入通路(4a)的流出侧端部设置在比流入侧端部还要低的位置,因此可以将储存罐(3)的设置位置整体地设置在下方,因而作为储存罐(3)可以使用尺寸长的。从而,可以确保储存罐(3)的罐容量足够大,扩大制冷剂的在过冷却状态下的稳定域,可以防止制冷剂的封入量过多及封入量不足,可以获得稳定的制冷性能,可以提高制冷性能。Moreover, in this embodiment, since the inflow side of the inflow passage (4a) of the flange block (4) is lowered downward, the outflow-side end of the inflow passage (4a) is set lower than the inflow-side end. Therefore, the installation position of the storage tank (3) can be set at the bottom as a whole, so as the storage tank (3), a long size can be used. Thereby, it is possible to ensure that the tank capacity of the storage tank (3) is large enough, to expand the stable region of the refrigerant in the supercooled state, to prevent excessive and insufficient refrigerant encapsulation, to obtain stable refrigeration performance, and to Improve cooling performance.
进而,因为可以使用尺寸长的作为储存罐(3),所以不但可以确保罐容量足够大,也可以使用直径尺寸小的罐,可以进一步实现小型简约化。Furthermore, since the storage tank (3) with a long size can be used, not only can the tank capacity be ensured to be large enough, but also a tank with a small diameter can be used, which can further realize miniaturization and simplification.
并且,在本实施方式中,使法兰块(4)的流入通路(4a)的下降流路(40a)与集管(11)的轴心相对倾斜设置,同时使下降流路(40a)的上端开口面与集管(11)的轴心相对垂直,因此下降流路(40a)的上端开口面积可以形成比下降流路(40a)途中的流路面积大。因为可以像这样形成较大的下降流路(40a)的上端开口面积,所以可以高效平稳地进行制冷剂的导入,可以降低压力损失,可以在更加稳定的状态下提供制冷剂,可以进一步提高制冷性能。In addition, in this embodiment, the descending passage (40a) of the inflow passage (4a) of the flange block (4) is inclined relative to the axis center of the header (11), and at the same time, the descending passage (40a) is The upper opening surface is relatively perpendicular to the axis of the header (11), so the upper opening area of the descending flow path (40a) can be formed larger than the flow path area in the middle of the descending flow path (40a). Since the opening area of the upper end of the descending flow path (40a) can be formed larger in this way, the refrigerant can be introduced efficiently and smoothly, the pressure loss can be reduced, the refrigerant can be supplied in a more stable state, and the refrigeration efficiency can be further improved. performance.
作为参考,在本实施方式中,下降流路(40a)的上端开口面积(冷凝部出口1b)大小被设定为62mm2左右。For reference, in this embodiment, the upper end opening area (
另外,在上述实施方式中,出入口部件是与罐本体相对分开地形成的,但本发明不限于此,对于出入口部件与罐本体形成为一体的也同样适用。In addition, in the above embodiment, the inlet and outlet member is formed relatively separately from the tank body, but the present invention is not limited thereto, and it is also applicable to the case where the inlet and outlet member is integrally formed with the tank body.
另外,显然,热交换器本体的通道数、各通道的热交换管数等并不只限于上述例子。In addition, obviously, the number of channels of the heat exchanger body, the number of heat exchange tubes of each channel, etc. are not limited to the above examples.
另外,在上述实施方式中,是以将储存罐(3)组装在过冷却部一体型热交换器上的场合为例进行说明的,但是本发明并不仅限于此,本储存罐(3)也可以组装在没有过冷却部的冷凝器等热交换器上。In addition, in the above-mentioned embodiment, the case where the storage tank (3) is assembled to the supercooling part integrated heat exchanger was described as an example, but the present invention is not limited thereto, and the storage tank (3) can also be It can be mounted on heat exchangers such as condensers without a subcooler.
进而,在将储存罐(3)组装到热交换器上时,并非必须使用法兰块(4),也可以用制冷剂管等来连接。Furthermore, when assembling the storage tank (3) to the heat exchanger, it is not necessary to use the flange block (4), and it may be connected with a refrigerant pipe or the like.
另外,在上述实施方式中,将干燥剂层(312)设置在罐本体(30)的上端部,但是本发明并不仅限于此,也可以将干燥剂层(312)固定在罐本体(30)的中间部或下部,进而,也可以将干燥剂层以游离状态设置在罐本体内。In addition, in the above-mentioned embodiment, the desiccant layer (312) is arranged on the upper end of the tank body (30), but the present invention is not limited thereto, and the desiccant layer (312) can also be fixed on the tank body (30). The middle part or the lower part, and further, the desiccant layer can also be set in the tank body in a free state.
进而,作为过滤层(335),并不一定要使用无纺布,也可以使用其它的纤维交错体、例如纺织品或编织品等,进而,除了纤维制品以外也可以使用由分子筛等干燥剂所形成的制品。主要的是只要是可以给制冷剂流以摩擦阻力的,使用什么样的东西都可以。Furthermore, as the filter layer (335), it is not necessary to use non-woven fabrics, and other fiber interlaced bodies, such as textiles or braids, etc., can also be used. Furthermore, in addition to fiber products, it is also possible to use filter layers formed by desiccants such as molecular sieves. products. The main thing is that any thing can be used as long as it can provide frictional resistance to the refrigerant flow.
工业上利用的可能性Possibility of industrial use
该发明所述的制冷循环用储存罐、带有储存罐的热交换器及制冷循环用冷凝装置适合用于汽车用、家庭用、业务用的空调系统等当中。The storage tank for refrigeration cycle, the heat exchanger with storage tank and the condensing device for refrigeration cycle described in this invention are suitable for use in air-conditioning systems for automobiles, households, and businesses.
Claims (31)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002378979A JP4091416B2 (en) | 2002-12-27 | 2002-12-27 | Receiver tank for refrigeration cycle, heat exchanger with receiver tank, and condensing device for refrigeration cycle |
| JP378979/2002 | 2002-12-27 |
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| Publication Number | Publication Date |
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| CN1732364A true CN1732364A (en) | 2006-02-08 |
| CN100476321C CN100476321C (en) | 2009-04-08 |
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| CNB2003801076722A Expired - Lifetime CN100476321C (en) | 2002-12-27 | 2003-12-17 | Receiver tank for refrigeration cycle, heat exchanger with the receiver tank, and condensation device for refrigeration cycle |
Country Status (9)
| Country | Link |
|---|---|
| EP (1) | EP1586834B1 (en) |
| JP (1) | JP4091416B2 (en) |
| KR (1) | KR20050088139A (en) |
| CN (1) | CN100476321C (en) |
| AT (1) | ATE551577T1 (en) |
| AU (1) | AU2003301504A1 (en) |
| BR (1) | BR0317793B1 (en) |
| WO (1) | WO2004061377A1 (en) |
| ZA (1) | ZA200505559B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102486348A (en) * | 2010-12-03 | 2012-06-06 | 现代自动车株式会社 | Condenser for vehicle |
| CN104254746A (en) * | 2012-02-27 | 2014-12-31 | 浙江三花汽车零部件有限公司 | A liquid reservoir, a method for manufacturing the liquid reservoir, and an air-conditioning and refrigeration system |
| CN104329823A (en) * | 2014-08-27 | 2015-02-04 | 无锡溥汇机械科技有限公司 | Refrigerant storage device and refrigerating system provided with same |
| CN105571218A (en) * | 2014-10-31 | 2016-05-11 | 株式会社不二工机 | Receiver drier |
| CN105972882A (en) * | 2016-07-25 | 2016-09-28 | 瑞安市凯优汽车配件有限公司 | Liquid storage and drying bottle |
| CN107208946A (en) * | 2014-12-22 | 2017-09-26 | C·邱 | Device for improving heat-exchange system efficiency |
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| DE112006002854T5 (en) | 2005-12-28 | 2008-11-06 | Showa Denko K.K. | Heat exchanger and manufacturing method thereof |
| JP4669792B2 (en) * | 2006-02-14 | 2011-04-13 | 昭和電工株式会社 | Liquid receiver for refrigeration cycle |
| JP4909625B2 (en) * | 2006-04-25 | 2012-04-04 | 昭和電工株式会社 | Liquid receiver for refrigeration cycle |
| KR101320453B1 (en) | 2007-11-02 | 2013-10-22 | 한라비스테온공조 주식회사 | Installing Structure of Lower Part Cap in Receiverdrier |
| JP5432476B2 (en) * | 2008-05-29 | 2014-03-05 | 株式会社不二工機 | Receiver dryer |
| CN201852383U (en) * | 2010-11-17 | 2011-06-01 | 浙江三花汽车控制系统有限公司 | Heat exchanger and liquid storing device thereof |
| JP5594170B2 (en) * | 2011-02-02 | 2014-09-24 | 株式会社デンソー | Water removal device for refrigerant |
| KR101074119B1 (en) | 2011-07-18 | 2011-10-17 | 양운재 | Hydraulic tank |
| JP6039946B2 (en) * | 2012-07-13 | 2016-12-07 | 株式会社ケーヒン・サーマル・テクノロジー | Capacitor |
| DE102013218529A1 (en) * | 2013-09-16 | 2015-03-19 | Volkswagen Aktiengesellschaft | Drying device and condenser for a refrigerating machine and method for producing a condenser for a refrigerating machine |
| DE102013224036A1 (en) * | 2013-11-25 | 2015-05-28 | MAHLE Behr GmbH & Co. KG | Heat exchanger |
| JP6850058B2 (en) * | 2016-07-12 | 2021-03-31 | マーレベーアサーマルシステムズジャパン株式会社 | Capacitor |
| CN107796149B (en) * | 2016-09-12 | 2020-09-29 | 浙江三花汽车零部件有限公司 | Liquid storage device |
| JP6587602B2 (en) * | 2016-12-27 | 2019-10-09 | 株式会社不二工機 | Refrigerant container |
| US10563890B2 (en) | 2017-05-26 | 2020-02-18 | Denso International America, Inc. | Modulator for sub-cool condenser |
| KR102454994B1 (en) * | 2017-12-25 | 2022-10-17 | 쯔지앙 산후아 오토모티브 컴포넌츠 컴퍼니 리미티드 | Liquid storage container and manufacturing method thereof |
| WO2025239359A1 (en) * | 2024-05-14 | 2025-11-20 | 株式会社Soken | Liquid receiver |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0914799A (en) * | 1995-06-29 | 1997-01-17 | Showa Alum Corp | Liquid receiver and manufacturing method thereof |
| DE19712714A1 (en) * | 1997-03-26 | 1998-10-01 | Behr Gmbh & Co | Use for a collector profile of a capacitor |
| JP3894701B2 (en) * | 2000-03-22 | 2007-03-22 | 株式会社ケーヒン | Refrigerant receiver for air conditioning |
| US6494059B2 (en) * | 2000-08-11 | 2002-12-17 | Showa Denko K.K. | Receiver tank for use in refrigeration cycle, heat exchanger with said receiver tank, and condensing apparatus for use in refrigeration cycle |
-
2002
- 2002-12-27 JP JP2002378979A patent/JP4091416B2/en not_active Expired - Fee Related
-
2003
- 2003-12-17 BR BRPI0317793-9A patent/BR0317793B1/en not_active IP Right Cessation
- 2003-12-17 AU AU2003301504A patent/AU2003301504A1/en not_active Abandoned
- 2003-12-17 AT AT03814545T patent/ATE551577T1/en active
- 2003-12-17 EP EP03814545A patent/EP1586834B1/en not_active Expired - Lifetime
- 2003-12-17 KR KR1020057011929A patent/KR20050088139A/en not_active Withdrawn
- 2003-12-17 WO PCT/JP2003/016219 patent/WO2004061377A1/en not_active Ceased
- 2003-12-17 CN CNB2003801076722A patent/CN100476321C/en not_active Expired - Lifetime
-
2005
- 2005-07-11 ZA ZA200505559A patent/ZA200505559B/en unknown
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102486348A (en) * | 2010-12-03 | 2012-06-06 | 现代自动车株式会社 | Condenser for vehicle |
| CN102486348B (en) * | 2010-12-03 | 2015-12-02 | 现代自动车株式会社 | For the condenser of vehicle |
| US9851154B2 (en) | 2010-12-03 | 2017-12-26 | Hyundai Motor Company | Condenser for vehicle |
| US10753686B2 (en) | 2010-12-03 | 2020-08-25 | Hyundai Motor Company | Condenser for vehicle |
| CN104254746A (en) * | 2012-02-27 | 2014-12-31 | 浙江三花汽车零部件有限公司 | A liquid reservoir, a method for manufacturing the liquid reservoir, and an air-conditioning and refrigeration system |
| CN104254746B (en) * | 2012-02-27 | 2018-01-26 | 浙江三花汽车零部件有限公司 | A liquid reservoir, a method for manufacturing the liquid reservoir, and an air-conditioning and refrigeration system |
| CN104329823A (en) * | 2014-08-27 | 2015-02-04 | 无锡溥汇机械科技有限公司 | Refrigerant storage device and refrigerating system provided with same |
| CN105571218A (en) * | 2014-10-31 | 2016-05-11 | 株式会社不二工机 | Receiver drier |
| CN105571218B (en) * | 2014-10-31 | 2019-12-27 | 株式会社不二工机 | Storage dryer |
| CN107208946A (en) * | 2014-12-22 | 2017-09-26 | C·邱 | Device for improving heat-exchange system efficiency |
| CN107208946B (en) * | 2014-12-22 | 2020-05-01 | C·邱 | Apparatus for improving efficiency of heat exchange system |
| CN105972882A (en) * | 2016-07-25 | 2016-09-28 | 瑞安市凯优汽车配件有限公司 | Liquid storage and drying bottle |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2004061377A1 (en) | 2004-07-22 |
| EP1586834A4 (en) | 2010-06-16 |
| JP4091416B2 (en) | 2008-05-28 |
| AU2003301504A1 (en) | 2004-07-29 |
| BR0317793A (en) | 2005-11-22 |
| CN100476321C (en) | 2009-04-08 |
| JP2004211921A (en) | 2004-07-29 |
| EP1586834A1 (en) | 2005-10-19 |
| ZA200505559B (en) | 2006-06-28 |
| KR20050088139A (en) | 2005-09-01 |
| BR0317793B1 (en) | 2014-12-23 |
| ATE551577T1 (en) | 2012-04-15 |
| EP1586834B1 (en) | 2012-03-28 |
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