CN1676718B - sewing machine - Google Patents
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- CN1676718B CN1676718B CN 200510056264 CN200510056264A CN1676718B CN 1676718 B CN1676718 B CN 1676718B CN 200510056264 CN200510056264 CN 200510056264 CN 200510056264 A CN200510056264 A CN 200510056264A CN 1676718 B CN1676718 B CN 1676718B
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Abstract
Description
技术领域technical field
本发明涉及缝制开始时通过齿轮驱动机构、由作动器执行压布脚的压布动作和拨线器的拨线动作那种结构的缝纫机。The present invention relates to a sewing machine with a structure in which the cloth pressing action of the presser foot and the thread pulling action of the thread wiper are performed by an actuator through a gear drive mechanism at the beginning of sewing.
背景技术Background technique
以往,在形成套结加固线迹的缝纫机中,设置有线迹形成时对推压加工布的压布脚进行驱动的压布机构,同时设置有由拨线器对从缝针的眼孔中下垂的上线的线端部进行拨线的拨线机构,这种结构已实用化。In the past, in the sewing machine for forming bar tack reinforcement stitches, a cloth pressing mechanism is provided to drive the presser feet of the processed cloth when the stitches are formed, and at the same time, a thread wiper is provided to hang down from the eyelet of the sewing needle. The wire end of the upper thread carries out the dialing mechanism of the wire, and this structure has been put into practical use.
例如,在日本国专利特许公开平成5年第69560公报中,记载有一种具有使压布脚上下运动的压布机构和使拨线臂(拨线器)摆动于动作位置与待机位置的拨线机构的缝纫机。并且,这些压布机构和拨线机构由共用的驱动装置来进行驱动。该驱动装置由动力凸轮、离合器体、动力皮带轮等构成。For example, in Japanese Patent Laid-Open No. 69560, 2005, there is described a cloth pressing mechanism that moves the cloth pressing foot up and down and a wire wiping arm (wiring device) that swings between the action position and the standby position. Mechanism of sewing machine. Moreover, these cloth pressing mechanisms and wire pulling mechanisms are driven by a common driving device. The driving device is composed of a power cam, a clutch body, a power pulley and the like.
该缝纫机中,缝制开始前,拨线臂位于动作位置,同时杆的下端的压板处于上升位置,故在压板与弹簧压板之间具有间隙,压脚爪处于上升位置。In this sewing machine, before sewing starts, the thread pulling arm is in the action position, and the pressing plate at the lower end of the bar is in the rising position, so there is a gap between the pressing plate and the spring pressing plate, and the presser claw is in the rising position.
一旦踩下启动踏板,则随着动力皮带轮的旋转,通过拨线连杆机构使拨线臂从动作位置摆动到待机位置,对从缝针的眼孔中下垂的上线端部进行拨线,同时通过压脚连杆机构使压板下降,通过压簧使压脚爪下降。Once the starting pedal is stepped on, along with the rotation of the power pulley, the thread arm is swung from the action position to the standby position through the thread connection link mechanism, and the upper thread end hanging down from the eye hole of the sewing needle is threaded, and at the same time The pressing plate is lowered by the presser foot link mechanism, and the presser claw is lowered by the pressure spring.
然而,最近,在对供缝制的加工布的缝制位置进行对位的场合等,希望有一种使压脚爪上下运动到由操作面板的数值指示的高度位置、并被保持于高度位置那样的结构。为此,作为驱动源,考虑过采用可调节转动量的步进电动机。在此场合,采用的是如下结构:通过驱动该步进电动机,旋转驱动压脚凸轮和拨线凸轮,通过压布脚凸轮使压脚爪作上下运动,同时通过拨线凸轮使拨线臂进行拨线动作。However, recently, in the case of aligning the sewing position of the processed cloth for sewing, etc., it is desired to have a presser claw that moves up and down to the height position indicated by the numerical value on the operation panel and is held at the height position. structure. For this reason, it has been considered to use a stepping motor whose rotation amount can be adjusted as a drive source. In this case, the following structure is adopted: by driving the stepping motor, the presser foot cam and the thread removal cam are driven to rotate, the presser foot claw is moved up and down by the cloth presser foot cam, and the thread removal arm is moved by the thread removal cam at the same time. line action.
在此场合,一般是通过压布用弹簧构件赋予弹性,使压布滚柱始终与压布凸轮抵接,同时通过拨线用弹簧构件赋予弹性,使拨线滚柱也始终与拨线凸轮抵接。In this case, generally, the cloth pressing roller is always in contact with the cloth pressing cam by giving elasticity to the cloth pressing spring member, and at the same time, the elasticity is given by the spring member for thread removal so that the thread removal roller is always in contact with the thread removal cam. catch.
并且,在采用由上述1个步进电动机的输出轴同时对弹力作用的压脚凸轮及拔线凸轮进行直接驱动的结构时,作为步进电动机需要有大的驱动扭矩。In addition, when a structure in which the output shaft of the above-mentioned one stepping motor is used to directly drive the presser cam and the thread-drawing cam simultaneously with elastic force, a large driving torque is required as a stepping motor.
即,该步进电动机会同时且直接产生如下作用:在由上述步进电动机使压布脚上升移动的场合,压布滚柱沿着压布凸轮而克服压布用弹簧构件的弹力朝半径扩大方向移动时的动作负载,再加上在使拨线臂摆动的场合,拨线滚柱沿着拨线凸轮克服拨线用弹簧构件的弹力朝半径扩大方向移动时的动作负载。That is, the stepping motor will simultaneously and directly produce the following action: When the above-mentioned stepping motor moves the presser foot up and moves, the cloth pressing roller will expand toward the radius along the cloth pressing cam against the elastic force of the spring member for pressing cloth. The operating load when moving in the direction of the wire is added to the operating load when the wire removing roller moves along the wire removing cam to overcome the spring force of the wire removing spring member to expand the radius when the wire removing arm is swung.
这样,为了产生大的驱动扭矩而需要有大型的步进电动机,存在着缝纫机大型化以及制作成本高等的问题。In this way, a large stepping motor is required to generate a large driving torque, and there are problems such as an increase in the size of the sewing machine and high manufacturing costs.
发明内容Contents of the invention
鉴于上述问题,本发明目的在于,在用1个步进对压布机构和拨线机构进行驱动的结构中,即使该步进电动机的旋转扭矩小,也能充分地驱动压布机构及拨线机构,可采用旋转扭矩小的步进电动机。In view of the above-mentioned problems, an object of the present invention is to sufficiently drive the cloth pressing mechanism and the wire removal mechanism even if the rotational torque of the stepping motor is small in a structure in which the cloth pressing mechanism and the wire removal mechanism are driven by one step. For the mechanism, a stepping motor with a small rotating torque can be used.
本发明的缝纫机具有:通过压布凸轮使压布脚上下运动的压布机构、以及通过拨线凸轮使对上线的线端部进行拨线的拨线器执行拨线动作的拨线机构,其特征在于,包括:共同对所述压布凸轮和拨线凸轮进行驱动的1个步进电动机;以及通过由所述步进电动机驱动的多个齿轮、而对所述压布凸轮和拨线凸轮进行驱动的齿轮驱动机构,所述齿轮驱动机构具有:固接在步进电动机输出轴上的驱动齿轮;以及对所述压布凸轮和拨线凸轮进行驱动的从动齿轮,所述驱动齿轮的直径小于所述从动齿轮的直径。The sewing machine of the present invention has: a cloth pressing mechanism that moves the cloth pressing foot up and down through the cloth pressing cam, and a thread wiping mechanism that makes the thread wiping device that wields the end of the thread on the upper thread perform the wiping action through the wiping cam. It is characterized in that it includes: a stepping motor that jointly drives the cloth pressing cam and the thread removal cam; and the cloth pressing cam and the thread removal cam are driven by multiple gears driven by the stepping motor A gear drive mechanism for driving, the gear drive mechanism has: a drive gear fixed on the output shaft of the stepping motor; The diameter is smaller than the diameter of the driven gear.
由此,由于具有齿轮机构,而该齿轮机构具有固接在步进电动机的输出轴上的驱动齿轮和对所述压布凸轮和拨线凸轮进行驱动的从动齿轮,驱动齿轮的直径小于从动齿轮的直径,采用了通过该齿轮驱动机构的驱动齿轮和从动齿轮、由步进电动机对压布凸轮和拨线凸轮进行驱动的结构,因此,与由步进电动机直接对压布凸轮和拨线凸轮进行驱动时的旋转扭矩相比,可通过与驱动齿轮和从动齿轮的齿轮比相对应的大的旋转扭矩来进行驱动。这样,作为步进电动机,可采用旋转扭矩小的小型电动机,可实现缝纫机的低成本化。Thereby, owing to have gear mechanism, and this gear mechanism has the drive gear that is fixed on the output shaft of stepper motor and the driven gear that drives described cloth pressing cam and line cam, the diameter of drive gear is smaller than that of driven gear. The diameter of the driven gear adopts the structure that the driving gear and the driven gear of the gear drive mechanism drive the cloth pressing cam and the wire pulling cam by the stepping motor. Compared with the rotational torque when the wire-wielding cam is driven, it can be driven with a greater rotational torque corresponding to the gear ratio of the driving gear and the driven gear. In this way, a small motor with a small rotational torque can be used as the stepping motor, and the cost of the sewing machine can be reduced.
附图说明Description of drawings
图1为本发明的实施例中的电子套结加固缝纫机的侧视图。Fig. 1 is a side view of an electronic bartack reinforcement sewing machine in an embodiment of the present invention.
图2为从电子套结加固缝纫机的后方看到的立体图。Fig. 2 is a perspective view seen from the rear of the electronic bartack reinforcement sewing machine.
图3为电子套结加固缝纫机内部构造的侧视图。Fig. 3 is a side view of the internal structure of the electronic bartack reinforcement sewing machine.
图4为电子套结加固缝纫机的后视图。Fig. 4 is a rear view of the electronic bartack reinforcement sewing machine.
图5为图4的5-5线的纵剖侧视图。Fig. 5 is a longitudinal sectional side view taken along line 5-5 of Fig. 4 .
图6为拨线器位于摆动位置的电子套结加固缝纫机的主视图。Fig. 6 is a front view of the electronic bartack reinforcement sewing machine with the wire wiper at the swing position.
图7为拨线器位于待机位置的、与图6相当的图。Fig. 7 is a view corresponding to Fig. 6 when the wiper is in the standby position.
图8为变更了拨线凸轮的旋转相位的、与图5相当的图。FIG. 8 is a diagram corresponding to FIG. 5 in which the rotation phase of the wire wiper cam has been changed.
图9A为表示压布脚动作的时间图。Fig. 9A is a time chart showing the operation of the presser foot.
图9B为表示薄料时的拨线器动作的时间图。Fig. 9B is a timing chart showing the operation of the wiper when the material is thin.
图9C为表示厚料时的拨线器动作的时间图。Fig. 9C is a timing chart showing the operation of the wiper in the case of thick material.
图10为变更形态中的、与图4相当的图。Fig. 10 is a diagram corresponding to Fig. 4 in a modification.
具体实施方式Detailed ways
下面说明本发明适用于电子套结加固缝纫机的实施例。如图1、图2所示,电子套结加固缝纫机1被载放在作业台8上。该缝纫机1由底座部2、从底座部2的后端部向上方立设的支柱部5、以及从支柱部5的上端部向前方延伸并与底座部2相对的臂部6等构成。An embodiment in which the present invention is applied to an electronic bar tack sewing machine will be described below. As shown in FIGS. 1 and 2 , the electronic bar
在支柱部5和臂部6上,设置有通过针杆10(参照图10)对缝针11(参照图10)进行上下驱动用的缝纫机电动机9(参照图2)和将缝纫机电动机9的驱动力通过未图示的主轴传递给缝针11的驱动力传递机构等。另外,在臂部6的前端部即头部7的内部,设置有使针杆10上下运动的针杆上下运动机构(未图示)。On the
在该头部7的内部,对被剪线机构切断的上线17的线端部17a进行拨线用的拨线器60,从正面看可摆动地被枢装在图6的箭头Q方向及其相反方向上。该拨线器60通过后述的拨线机构52而进行拨线动作。Inside the head 7, the
底座部2由立设有支柱部5的底座本体部3和从底座本体部3向前方延伸的筒式底座部4构成。在该底座部2上,设置有后述的压布机构20以及将针板12和送料台13沿前后方向(图1的Y方向)和左右方向(图7的X方向)进行移动的送布机构(未图示)。The
在该底座部2上,设置有与缝针11的上下运动同步动作使其形成套结加固线迹的垂直梭14、将来自缝纫机电动机9的旋转驱动力传递给该垂直梭14的下轴15以及缝制终了时将上线和下线切断的剪线机构(未图示)等。On this
下面说明使压布脚24上下运动的压布机构20。如图1和图3所示,压布机构20被设置在配设于底座部2上面的送料台13上,可与送料台13一起沿前后方向和左右方向移动。Next, the
如图1~图4所示,从侧面看是弯曲状且被支承成悬臂形状的压柄21的基端部(后端部)被固定于送料台13的上面。在该压柄21的前端部,形成有支承左右1对的压布脚24用的压脚安装部21a。As shown in FIGS. 1 to 4 , the base end portion (rear end portion) of the
在压柄21的前后方向中央部,固定着呈左右方向的枢支轴22。在压柄21的左右两侧的其前后方向的大致中央部,通过枢支轴22可转动地枢支承着朝前后方向延伸的压柄杆23。A
压柄杆23的前端部,分别从后方插通在可上下运动地被支承于压脚安装部21a的左右1对的压布脚24的卡合孔(未图示)中,与压布脚24卡合。The front end portion of the
压柄杆23的后端部可转动地与弹簧导向轴25的上端部连接。弹簧导向轴25的下端部可上下方向滑动地被支承在压柄21的弹簧支架构件26上。压缩螺旋弹簧27被配置于弹簧导向轴25的弹簧支架部与弹簧支架构件26的弹簧支架部之间,形成沿弹簧导向轴25周围配置的状态。The rear end of the
图1、图3中,利用该压缩螺旋弹簧27的弹力,以枢支轴22为中心朝箭头A方向赋予弹性。由此,两压布脚24在其下降位置上始终被推压在针板12的上面。In FIGS. 1 and 3 , elasticity is imparted in the direction of the arrow A around the
另一方面,在压柄杆23的比枢支轴22更后侧的左右两侧,通过螺栓29分别固定着压脚作动板28。On the other hand, presser
该压脚作动板28是通过后述的上下运动构件47向下方(图3的箭头C4方向)进行推压的构件,由此,左右1对的压柄杆23克服压缩螺旋弹簧27的弹力,以枢支轴22为转动支点朝反箭头A方向进行转动。这样,压布脚24上升到比针板12更上侧的上升位置。在此,压脚作动板28利用压缩螺旋弹簧27的弹力,始终与上下运动构件47的下端面抵接,上下运动构件47与压脚作动板28之间不产生间隙。The presser
图1所示的盖子构件30是将支柱部5的后侧盖住的构件。在该盖子构件30的内部,如图2~图4所示,未图示的构架上安装着大致U字状的固定架31。The
在该固定架31的右侧壁部31a上,固定着由步进电动机构成的压脚拨线器驱动电动机32,在该压脚拨线器驱动电动机32的输出轴上固定着驱动齿轮33。固定架31由右侧壁部31a、左侧壁部31b和在下侧连接该两个壁部的连接壁部31c所构成,其后方侧和上方侧分别开放。A presser wiper drive
在压脚拨线器驱动电动机32的固定有驱动齿轮33的反向侧的输出轴上,固接着检测压脚拨线器驱动电动机32原点位置用的圆盘板51(该构件与相位检测构件相当),在圆盘板51的旁边部设置有光电传感器(未图示)。On the output shaft of the presser wiper drive
电源接通时,压脚拨线器驱动电动机32朝规定的旋转方向旋转,光电传感器对旋转的圆盘板51进行检测,输出原点位置设定用的原点位置检测信号。When the power is turned on, the presser wiper drive
固定架31的右侧壁部31a和左侧壁部31b,可旋转地枢支承着呈左右方向的1个凸轮轴34。在该凸轮轴34上,从右侧按照与驱动齿轮33啮合的从动齿轮35、使压布脚24上下运动(压布动作)的压布凸轮36、使拨线器60产生拨线动作的拨线凸轮53这一顺序进行配置。从动齿轮35与压布凸轮36一体成形,通过固定小螺钉37被固定在凸轮轴34上。拨线凸轮53通过固定小螺钉38被固定在凸轮轴34上。The right side wall part 31a and the left side wall part 31b of the fixing
另外,压脚拨线器驱动电动机32被固定在靠近从动齿轮35的右侧壁部31a上。In addition, the presser wiper drive
所述拨线凸轮53,通过使用螺丝刀等工具将所述固定小螺钉38松开,可以微调拨线凸轮53相对于压布凸轮36的相对性的相位位置使其变更。The
在以旋转相位为基准的压布凸轮36上,刻印有圆的基准标记M。并且,在拨线凸轮53的该基准标记M的旁边位置处,空出规定间隔地分别刻印有2个调节标记m1、m2。A circular reference mark M is engraved on the
在缝制薄料的加工布时,只要将调节标记m1对准基准标记M即可,该处是使拨线器60的拨线动作相对于压布动作的执行开始定时延迟的界限位置。When sewing thin processed fabrics, it is only necessary to align the adjustment mark m1 with the reference mark M, which is the limit position for delaying the
另外,在缝制厚料的加工布时,只要将调节标记m2对准基准标记M即可,该处是使拨线器60的拨线动作相对于压布动作的执行开始定时提早的界限位置。这样,不仅能有效地应用这些标记M、m1、m2来作为基准,而且能容易地变更拨线凸轮53对压布凸轮36的相对位置。In addition, when sewing heavy-duty processed cloth, it is only necessary to align the adjustment mark m2 with the reference mark M, which is the limit position to make the thread removal operation of the
压脚拨线器驱动电动机32是使压布脚24产生压布动作、同时使拨线器60执行拨线动作的共用的电动机。驱动齿轮33的直径比从动齿轮35的直径小,而齿轮比大,故能产生大的旋转扭矩。The presser foot
如图9A、9B、9C所示,旋转凸轮即压布凸轮36和拨线凸轮53被固定在凸轮轴34上,形成由压布凸轮36使压布脚24的压布动作与由拨线凸轮53使拨线器60的拨线动作重复那样的相位。随着压脚拨线器驱动电动机32的旋转,通过驱动齿轮33及从动齿轮35使压布凸轮36和拨线凸轮53一体旋转。As shown in Figures 9A, 9B, and 9C, the rotating cam, that is, the
由这些驱动齿轮33、从动齿轮35、凸轮轴34等构成了齿轮驱动机构50。A gear drive mechanism 50 is constituted by these
如图2~图4所示,在固定架31的右侧壁部31a和左侧壁部31b的上端部,固定着呈左右方向的枢支轴40。在该枢支轴40上,可转动地枢支承着第1压臂41。在该第1压臂41的驱动侧臂部41a的下端,连接着从前方可与压布凸轮36的凸轮面抵接的推压用滚柱42。As shown in FIGS. 2 to 4 , on the upper end portions of the right side wall portion 31 a and the left side wall portion 31 b of the fixing
在第1压臂41的从动侧臂部41b上,连接着呈前后方向的推压连杆43的后端部。该推压连杆43的前端部与L字状的第2压臂45的驱动侧臂部45a连接。该第2压臂45可转动地被枢支承在固定于臂部6的未图示的构架的枢支轴40上。The rear end portion of the pressing link 43 extending in the front-rear direction is connected to the driven-side arm portion 41b of the first pressing arm 41 . The front end portion of the pressing link 43 is connected to the driving side arm portion 45 a of the L-shaped second pressing arm 45 . The second pressing arm 45 is rotatably pivotally supported by a
在该第2压臂45的从动侧臂部45b上,固接着销子36的一端部,该销子36的另一端部与方块48连接。该方块48可沿前后方向滑动地被安装在上下运动构件47上,该上下运动构件47可上下运动地被枢支承在臂部6的构架上。在上下运动构件47的下端,具有将压脚作动板28向下推压的水平状的板。One end of a
在第1压臂41的从动侧臂部41b与构架之间嵌装着拉伸螺旋弹簧49,始终向推压用滚柱42赋予朝压布凸轮36的凸轮面方向的推压力。A tension coil spring 49 is fitted between the driven-side arm portion 41b of the first pressing arm 41 and the frame, and always applies a pressing force toward the cam surface of the
当压脚拨线器驱动电动机32正转(箭头C1方向)驱动时,凸轮轴34在图3中朝箭头C1方向(逆时针方向)驱动。这样,推压用滚柱42沿着压布凸轮36的弯曲状作动凸轮部36A,克服拉伸螺旋弹簧49的弹力朝半径扩大方向移动,故第1压臂41朝箭头C2方向转动。通过推压连杆43使第2压臂45朝箭头C3方向转动,上下运动构件47克服压缩螺旋弹簧27的弹力而下降(朝箭头C4方向移动),将压脚作动板28推下。由此,压柄杆23朝反箭头A方向转动,与压柄杆23的前端部卡合的压布脚24从图3和图7所示的下降位置开始上升(朝箭头C5方向移动),移动到以规定距离上升的上升位置(参照图6)。另外,图6的状态与图5的状态对应。When the presser wiper drive
另一方面,当压脚拨线器驱动电动机32从图5的状态进行反转(图5的反箭头C1方向旋转)驱动时,通过压布凸轮36使第1压臂41朝反箭头C2方向转动,第2压臂45朝反箭头C3方向进行转动。这样,随着上下运动构件47的上升(朝反箭头C4方向的移动)使压柄杆23朝箭头A方向进行转动。由此,压布脚24移动到从图6所示的上升位置下降的下降位置(参照图7)。On the other hand, when the presser foot
下面参照图2、图3、图5,说明缝制终了时由拨线器60对被剪线机构切断的线端部17a所执行的拨线动作的拨线机构52。Referring to Fig. 2, Fig. 3, Fig. 5 below, the thread wiping mechanism 52 of the thread wiping action performed by the
在前述的枢支轴40上,枢支承着第1拨线臂54,在第1拨线臂54的驱动侧臂部54a的下端,连接着从前方可与拨线凸轮53的凸轮面抵接的拨线用滚柱55。On the
在第1拨线臂54的从动侧臂部54b上,连接着呈前后方向的拨线连杆56的后端部。该拨线连杆56的前端部与第2拨线臂58的驱动侧臂部58a连接。The rear end portion of the wiper link 56 in the front-rear direction is connected to the driven-side arm portion 54b of the first wiper arm 54 . The front end portion of the wiper link 56 is connected to the drive-side arm portion 58 a of the second wiper arm 58 .
该第2拨线臂58呈L字状,可转动地被枢支承在固定于臂部6的未图示的构架的枢支轴57上。该第2拨线臂58的从动侧臂部58b与上下方向的拨线连杆59的上端部连接。The second wiping arm 58 has an L-shape and is rotatably pivotally supported by a pivot shaft 57 of an unillustrated frame fixed to the
另一方面,如图6所示,在头部7的颚部(下端部)7a上,通过颚部7a的被固定于构架上的前后方向的枢支螺栓61,可转动地枢支承着L字状的拨线器60的基端部。拨线连杆59的下端部与该拨线器60的驱动臂60a连接。On the other hand, as shown in FIG. 6, on the jaw (lower end) 7a of the head 7, the L is rotatably pivoted by the
如图3所示,在第1拨线臂54的从动侧臂部54b与构架之间嵌装着拉伸螺旋弹簧62。利用该拉伸螺旋弹簧62的弹力,始终向拨线用滚柱55赋予拨线凸轮53的凸轮面方向的推压力。As shown in FIG. 3 , a tension coil spring 62 is fitted between the driven-side arm portion 54 b of the first wire wiper arm 54 and the frame. Utilizing the elastic force of the tension coil spring 62 , a pressing force in the direction of the cam surface of the
所述拨线器60的前端部向前方形成弯曲,可以对从缝针11的眼孔中向下方垂下的线端部17a进行拨线。该拨线动作如下。即,缝制开始时,一旦压脚拨线器驱动电动机32反转(反箭头C1方向旋转)驱动,则图3中的凸轮轴34朝反箭头C1方向驱动。这样,拨线用滚柱55沿着拨线凸轮53的弯曲状作动凸轮部53A朝半径缩小方向移动,第1拨线臂54朝反箭头C2方向转动,同时通过拨线连杆56使第2拨线臂58朝图3的箭头C6方向转动。The front end portion of the
由此,拨线连杆59向下方(图6的箭头C7方向)移动,拨线器60从图6所示的摆动位置朝箭头Q方向摆动,到达图7所示的待机位置。通过这一摆动,从缝针11的眼孔中下垂的线端部17a被拨向缝针11的侧方。As a result, the
另一方面,缝制终了时,当压脚拨线器驱动电动机32正转(箭头C1方向旋转)驱动时,拨线用滚柱55沿着拨线凸轮53的弯曲状作动凸轮部53A朝半径扩大方向移动。这样,与前述相反,克服拉伸螺旋弹簧62的弹力,第1拨线臂54朝箭头C2方向转动。并且,第2拨线臂58朝反箭头C6方向转动,随着拨线连杆59向上方(图7的箭头C8方向)的移动,拨线器60从图7的待机位置朝箭头R方向摆动,到达摆动位置(参照图6)。On the other hand, when sewing is finished, when the presser foot
下面说明这种结构的电子套结加固缝纫机1的作用及效果。The function and effect of the electronic bartack reinforcing
如图4所示,在对薄料的加工布进行缝制时,松开固定小螺钉38,调节拨线凸轮53的相对位置,使拨线凸轮53的调节标记m1与压布凸轮36的基准标记M对准。即,该压布凸轮36与拨线凸轮53的相对位置成为图5所示的位置关系。在该图5的凸轮位置上,压布脚24处于图6的上升位置,拨线器60处于同图6的摆动位置。As shown in Figure 4, when sewing the processed cloth of thin materials, loosen the fixing
在此状态下,缝制开始时,当踩下操作未图示的踏脚板时,压脚拨线器驱动电动机32反转(图5的反箭头C1方向旋转)驱动约100度。在此基础上,压布凸轮36和拨线凸轮53同步地同时旋转。In this state, when sewing is started, when the not-shown treadle is depressed, the presser wiper drive
图9A表示压布脚24的动作,图9B表示薄料的场合(压布凸轮36和拨线凸轮53处于图5的相位状态的场合)的拨线器60的动作,图9C表示厚料的场合(压布凸轮36和拨线凸轮53处于图8的相位状态的场合)。Figure 9A shows the action of the
如图9A和图9B所示,压布脚24从时刻t1开始下降,稍迟一点,拨线器60从时刻t至时刻t5,从摆动位置摆动到待机位置。As shown in FIGS. 9A and 9B , the
即,时刻t3至时刻t5的大致中间的时刻t4即、压布脚24将薄料的加工布临近压住之前的时刻t4就是由拨线器60执行拨线的时刻Pa,在该拨线时刻Pa,由拨线器60可靠地对线端部17a进行拨线(参照图7)。这样,可以在由拨线器60拨开的线端部17a不被压布脚24踩住的情况下正常地开始缝制动作。That is, the time t4 approximately in the middle of the time t3 to the time t5, that is, the time t4 immediately before the
然后,当缝制处理结束时,如前所述,通过压脚拨线器驱动电动机32的正转(箭头C1方向)驱动,随着压布脚24移向上升位置,拨线器60摆动到摆动位置。Then, when the sewing process is finished, as described above, the presser foot
在此场合,如前所述,压脚拨线器驱动电动机32同时产生如下作用:克服拉伸螺旋弹簧49和压缩螺旋弹簧27的弹力使压布脚24上升移动用的动作负载,再加上克服拉伸螺旋弹簧62的弹力使拨线器60在摆动位置上执行拨线动作用的动作负载。In this case, as previously mentioned, the presser foot
这样,因加大了压布动作和拨线动作的动作负载,故作为驱动源,通常是需要有大的旋转扭矩。In this way, since the operation load of the cloth pressing operation and the wire pulling operation is increased, a large rotational torque is usually required as a driving source.
但是,若采用本实施例,则由于设置有驱动压布凸轮36和拨线凸轮53用的齿轮驱动机构50,将齿轮驱动机构50的驱动齿轮33固接在压脚拨线器驱动电动机32的输出轴上,通过齿轮驱动机构50的从动齿轮35来驱动压布凸轮36及拨线凸轮53,并且,驱动齿轮33的直径小于从动齿轮35的直径,因此,与由压脚拨线器驱动电动机32直接驱动时的旋转扭矩相比,可以与驱动齿轮33与从动齿轮35的齿轮比相对应的大的旋转扭矩来进行驱动。由此,作为压脚拨线器驱动电动机32,可采用旋转扭矩小的小型电动机,可实现加固套结缝纫机1的低成本化。But, if adopt present embodiment, then owing to be provided with the gear drive mechanism 50 that drives
另一方面,在对厚料的加工布进行缝制时,松开固定小螺钉38,调节拨线凸轮53的相对位置,使拨线凸轮53的调节标记m2与压布凸轮36的基准标记M对准。即,该压布凸轮36与拨线凸轮53的相对位置成为图8所示的位置关系。On the other hand, when the processed cloth of thick material is sewn, the fixing
在此状态下,缝制开始时,当踩下操作未图示的踏脚板时,压脚拨线器驱动电动机32反转(反箭头C1方向旋转)驱动约100度。这样,压布凸轮36与拨线凸轮53同步地同时进行旋转,如图9A和图9C所示,压布脚24从时刻t1开始下降,大致同一时间,拨线器60从时刻t1至时刻t3,从摆动位置摆动到待机位置。In this state, when sewing starts, when the not-shown treadle is depressed and operated, the presser wiper drive
即,时刻t1至时刻t3的大致中间的时刻t2即、压布脚24将厚料的加工布临近压住之前的时刻t2就是由拨线器60执行拨线的时刻Pb,在该拨线时刻Pb,由拨线器60可靠地对线端部17a进行拨线(参照图7)。这样,该场合也是在由拨线器60拨开的线端部17a不被压布脚24踩住的情况下能正常地开始缝制动作。That is, the time t2 approximately in the middle of the time t1 to the time t3, that is, the time t2 just before the
另外,采用本实施例,由于将压布凸轮36和拨线凸轮53设置在了共用的凸轮轴34上,将从动齿轮35与凸轮轴34固接,因此,可使用1个从动齿轮35来旋转驱动压布凸轮36及拨线凸轮53,可使齿轮驱动机构简单化。In addition, with this embodiment, since the
另外,由于采用了可变更压布凸轮36与拨线凸轮53的相对性的相位位置的结构,相对于压布脚24压布动作的拨线器60的拨线动作的相对性的定时,可以根据供缝制的加工布的原料厚度来变更合适的时间,因此,可使拨线动作的变更作业简单化。In addition, since the relative phase position of the
另外,由于从动齿轮35与压布凸轮36或拨线凸轮53中的至少一方一体形成,通过压布凸轮36与拨线凸轮53的组装来组装从动齿轮35,因此,可省略从动齿轮35的组装作业。In addition, since the driven
另外,由于从动齿轮35与压布凸轮36及拨线凸轮53中的靠近驱动齿轮33一侧的压布凸轮36一体形成,因此,可使从动齿轮35与驱动齿轮33接近,可使齿轮驱动机构50简单化。In addition, since the driven
另外,由于在压脚拨线器驱动电动机32的输出轴一方的端部,设置有用于检测压脚拨线器驱动电动机32的原点位置的圆盘板51,在压脚拨线器驱动电动机32的输出轴另一方端部,设置有齿轮驱动机构50,因此,压脚拨线器驱动电动机32可同时执行圆盘板51的旋转动作和齿轮驱动机构50的驱动。In addition, since the disc plate 51 for detecting the origin position of the presser wiper drive
并且,由于圆盘板51与压脚拨线器驱动电动机32隔开地被设置在远离齿轮驱动机构50的位置上,因此,能可靠地防止因齿轮驱动机构50所使用的润滑油向圆盘板51的飞散而造成的误动作。And, since the disc plate 51 is spaced apart from the presser foot
另外,由于与压布凸轮36的凸轮形状对应地进行摆动驱动的第1压臂41和与拨线凸轮53的凸轮形状对应地进行摆动驱动的第1拨线臂54,由共用的枢支轴40来支承,因此,与将枢支轴专门设置成压臂用和拨线凸轮用的场合相比,可使压布机构20和拨线机构52简单化。In addition, since the first pressing arm 41 that is swing-driven corresponding to the cam shape of the
另外,由于压脚拨线器驱动电动机32被固定于固定架31中的靠近从动齿轮35的右侧壁部31a,因此,只要将压脚拨线器驱动电动机32固定于与从动齿轮35接近的右侧壁部31a即可,可将驱动齿轮33与从动齿轮35啮合,使齿轮驱动机构50的结构简单化。In addition, since the presser foot
另外,由于在压布凸轮上设置当压布凸轮36与拨线凸轮53的相对位置变更时作为基准的基准标记M,同时在拨线凸轮53上设置调节标记m1、m2,因此,不仅能有效地应用这些标记M、m1、m2来作为基准,而且能容易地变更压布凸轮36与拨线凸轮53的相对位置,可提高变更操作的操作性,可实现变更作业的快速化。In addition, since the reference mark M as a reference is set on the cloth pressing cam when the relative position of the
下面说明上述实施形态的变更形态。Modifications of the above-mentioned embodiment will be described below.
1]从动齿轮35既可与凸轮轴34一体成形,或者也可与拨线凸轮53一体成形。在此场合,因从动齿轮35被包含在凸轮轴34或拨线凸轮53中,故可使齿轮驱动机构50简单化,并可减少零件数。1] The driven
2]也可将从动齿轮35与压布凸轮36分体构成,在此场合,可降低从动齿轮35和压布凸轮36的制作成本。2] The driven
3]也可采用图象形式表示薄料的厚度,来取代拨线凸轮53上刻印的调节标记m1,采用图象形式表示厚料的厚度,来取代调节标记m2。在此场合,可使与缝料厚度对应的拨线器60的相对位置调节简单化。3] Also can adopt the image form to represent the thickness of thin material, replace the adjustment mark m1 engraved on the
4]另外,压布凸轮和拨线凸轮部分的结构也可采用图10所示的结构。即,在固定架31A上除了第1凸轮轴34A之外还固接着第2凸轮轴34B。在第1凸轮轴34A上,配置从动齿轮35和拨线凸轮53,通过固定小螺钉37将从动齿轮35可解除固定地进行固定,通过固定小螺钉38将拨线凸轮53可解除固定地进行固定。在第2凸轮轴34B上,使从动齿轮63与压布凸轮36一体化配置,通过固定小螺钉39可解除固定地进行固定,将压脚拨线器驱动电动机32的驱动齿轮33分别与从动齿轮35、63啮合。4] In addition, the structure of the cloth pressing cam and the wire pulling cam part can also adopt the structure shown in Figure 10. That is, the
采用这种结构,可扩大分散配置压布凸轮36和拨线凸轮53的自由度。在此,由驱动齿轮33、从动齿轮35、从动齿轮63、第1和第2凸轮轴34A、34B等构成了齿轮驱动机构50A。With such a structure, the degree of freedom in distributing the
本发明不限定于上述说明过的实施例,在不脱离本发明宗旨的范围内可添加各种变更,本发明适用于具有使压布脚24产生压布动作的压布凸轮36和使拨线器60执行拨线的拨线凸轮53的各种缝纫机。The present invention is not limited to the above-described embodiments, and various modifications can be added within the scope not departing from the gist of the present invention. The
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CN104452123A (en) * | 2013-09-18 | 2015-03-25 | 上海威士机械有限公司 | Top fly sewing machine lower cutter installation structure |
JP7321641B2 (en) * | 2019-04-05 | 2023-08-07 | 株式会社ジャノメ | PRESSER UP/DOWN DRIVING DEVICE AND SEWING MACHINE INCLUDING SAME |
CN112430920A (en) * | 2020-11-20 | 2021-03-02 | 拓卡奔马机电科技有限公司 | Button sewing machine and lifting, pressing and wire shearing mechanism thereof |
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US2810360A (en) * | 1954-12-08 | 1957-10-22 | Singer Mfg Co | Ornamental stitch sewing machines |
CN2175097Y (en) * | 1993-07-23 | 1994-08-24 | 姜恭之 | Machine for making folding single-piece sheet boxes |
CN2202760Y (en) * | 1994-11-18 | 1995-07-05 | 周义雄 | Improved Structure of Button Sewing Machine |
DE4331746C2 (en) * | 1993-09-20 | 1995-11-02 | Pfaff Ag G M | Buttonhole sewing machine with a needle thread cutting and clamping device |
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JPS54104959A (en) * | 1978-02-01 | 1979-08-17 | Aisin Seiki | Device for driving embroidering frame of automatic embroidering machine |
JPH0333339Y2 (en) * | 1985-09-30 | 1991-07-15 | ||
JPS62155895A (en) * | 1985-12-27 | 1987-07-10 | アイシン精機株式会社 | Yarn sweeping apparatus of sewing machine |
JPS63275394A (en) * | 1987-05-02 | 1988-11-14 | ブラザー工業株式会社 | Yarn delivery apparatus of sewing machine |
JP3897641B2 (en) * | 2002-05-13 | 2007-03-28 | Juki株式会社 | sewing machine |
-
2004
- 2004-03-29 JP JP2004096543A patent/JP4492178B2/en not_active Expired - Fee Related
-
2005
- 2005-03-29 CN CN 200510056264 patent/CN1676718B/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2810360A (en) * | 1954-12-08 | 1957-10-22 | Singer Mfg Co | Ornamental stitch sewing machines |
CN2175097Y (en) * | 1993-07-23 | 1994-08-24 | 姜恭之 | Machine for making folding single-piece sheet boxes |
DE4331746C2 (en) * | 1993-09-20 | 1995-11-02 | Pfaff Ag G M | Buttonhole sewing machine with a needle thread cutting and clamping device |
CN2202760Y (en) * | 1994-11-18 | 1995-07-05 | 周义雄 | Improved Structure of Button Sewing Machine |
Non-Patent Citations (1)
Title |
---|
JP昭54-104959A 1979.08.17 |
Also Published As
Publication number | Publication date |
---|---|
CN1676718A (en) | 2005-10-05 |
JP4492178B2 (en) | 2010-06-30 |
JP2005278858A (en) | 2005-10-13 |
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