CN1587576A - Composite material twisted steel and its preparing method - Google Patents
Composite material twisted steel and its preparing method Download PDFInfo
- Publication number
- CN1587576A CN1587576A CN 200410073660 CN200410073660A CN1587576A CN 1587576 A CN1587576 A CN 1587576A CN 200410073660 CN200410073660 CN 200410073660 CN 200410073660 A CN200410073660 A CN 200410073660A CN 1587576 A CN1587576 A CN 1587576A
- Authority
- CN
- China
- Prior art keywords
- composite
- boundling
- twisted steel
- fiber
- polyester
- Prior art date
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 44
- 239000010959 steel Substances 0.000 title claims abstract description 44
- 239000002131 composite materials Substances 0.000 title claims abstract description 33
- 229920000728 polyesters Polymers 0.000 claims abstract description 43
- 239000003365 glass fibers Substances 0.000 claims abstract description 37
- 239000000835 fibers Substances 0.000 claims abstract description 28
- 238000004804 winding Methods 0.000 claims abstract description 21
- 238000002360 preparation methods Methods 0.000 claims abstract description 14
- 239000003292 glue Substances 0.000 claims description 29
- 238000000465 moulding Methods 0.000 claims description 15
- 239000008084 methyl ethyl ketone Substances 0.000 claims description 7
- 229920000914 Metallic fiber Polymers 0.000 claims description 6
- -1 methyl ethyl ketone peroxides Chemical class 0.000 claims description 5
- 239000011347 resins Substances 0.000 claims description 5
- 229920005989 resins Polymers 0.000 claims description 5
- 238000007711 solidification Methods 0.000 claims description 5
- 241000209094 Oryza Species 0.000 claims description 3
- 235000007164 Oryza sativa Nutrition 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000005755 formation reactions Methods 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- 239000011514 iron Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 235000009566 rice Nutrition 0.000 claims description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-butanone Chemical compound 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Abstract
Description
Technical field
The present invention relates to twisted steel commonly used in a kind of civil engineering, particularly a kind of composite material twisted steel that can replace the reinforcing bar use belongs to field of constructional engineering material.
Technical background
Twisted steel is a reinforcing material commonly used in the civil engineering, is mainly used in support, the reinforcing of scaffold and steel concrete reinforcement material.Traditional reinforcing bar is because from great, the labor intensive material resources, and not corrosion-resistant again, especially the reinforced concrete structure in weather cold district and coastal area is subject to salt erosion harm, and the domestic for this reason twisted steel of having developed with Composite Preparation substitutes reinforcing bar.Present existing composite material twisted steel moulding process roughly has two classes, pultrusion-mold pressing type and pultrusion-winding-type, basically all be to utilize the mode machining screw muscle that on the drawing and extruding bar of moulding, carries out back processing and form screw thread, this twisted steel can improve itself and concrete bond and anchor property, and can improve the brittle failure of material.But, the twisted steel that adopts above-mentioned two kinds of processes is through manufacturing procedure processing later, promptly on the drawing and extruding bar of moulding, carry out the processing of twisted steel again, drawing and extruding bar forms a factory interface with processing part thereafter, in practice of construction, this interface still influences the bonding anchoring property of this twisted steel to a great extent, can not reach the construction requirement of its steel concrete, again because of its complex procedures, can't implement to promote simultaneously.
Summary of the invention
At the defective that exists in the above-mentioned prior art, the object of the present invention is to provide a kind of light weight, composite material twisted steel that bond and anchor property is good and preparation method thereof.
For achieving the above object, the present invention has adopted following technical scheme: a kind of composite material twisted steel, form by polyester glue and glass fiber mixing pultrusion, and the ratio of weight and number of described polyester glue and described glass fiber is 30~40: 60~70.
Described polyester glue is made up of polyester, release agent, methyl ethyl ketone peroxide basically, and its parts by weight proportioning is: 100 parts of polyester, 0.4~0.8 part of remover, 1.8~2.2 parts of methyl ethyl ketone peroxides.
Described polyester is the metaphenylene resin, and described glass fiber is an alkali-free glass fibre.
For achieving the above object, the present invention provides a kind of preparation method of composite material twisted steel simultaneously, and its characteristics are: it comprises following operating procedure:
1) impregnation of fibers immerses described glass fiber in the described polyester glue and to soak into fully, and the serviceability temperature of its polyester glue is 15-35 ℃, and dip time is 20-30 second;
2) step 1) being flooded the glass fiber of polyester glue, under draw, is boundling through the yarn passing hole pultrusion on the preformed template, described pultrusion speed be 0.2-0.4 rice/minute;
3) in step 2) the boundling surface longitudinal of moulding twines one deck fortifying fibre, and described fortifying fibre is sheathed on the wind, and the winding angle of its fortifying fibre is directly proportional with described speed of wrap;
4) step 3) is had the boundling that twines fiber, introduce hot setting in the mould, its solidification temperature is 125~175 ℃, and described boundling and its winding fiber curing molding are one;
5) boundling that solidifies depanning through step 4) twines device by separating of a band Scroll and separates and twine, with the winding fiber on its boundling and this boundling sur-face peeling, described winding fiber has regular screw-shaped finished product through separating the Scroll rolling that twines on the device in the formation of boundling surface.
Above-mentioned steps 2) described preformed template is at least 2, and wherein adjacent with a step 1) side is that a porous is crossed the yarn template; A side adjacent with step 3) is that a single hole is crossed the yarn template, and porous is crossed the center of yarn template and the centre bore relative positioning setting that single hole is crossed the yarn template.
Above-mentioned steps 3) described fortifying fibre is glass fiber or metallic fiber, and its metallic fiber is iron wire or copper cash.
Above-mentioned steps 3) described dies cavity length is 1-1.5m.
Above-mentioned steps 3) described wind and step 5) described separate to twine be separately installed with drive motors on the device, two drive motors are with fast anti-phase setting, its motor speed is 300-400 rev/min.
Preparation method of the present invention be utilize one successively by creel, steeping vat, preformed frock, twine the moulding extruding equipment that frock and the draw-gear that has drive motors combine, by the glass fiber of putting on the draw-gear traction creel, behind impregnation, enter the pultrusion of preformed frock and become boundling, through twining the composite material twisted steel of frock, the serviceability temperature of its polyester glue is 15-35 ℃ to boundling again;
Among the above-mentioned preparation method, winding angle can be adjusted by pultrusion speed and speed of wrap, the size of the angle of thread that can design its product according to the use and the performance requirement of twisted steel.
Adopt the composite material twisted steel of technical solution of the present invention preparation, have following beneficial effect:
The present invention has adopted whole preformed frock, and mould, preformed template center are accurately located, and is as the criterion by mould, preforming mould Board position, regulate wind and separate and twine the Unit Installation position, control the pultrusion speed and the speed of wrap of its glass fiber and adjust winding angle, the product of preparing, its screw thread is by global formation, removed back manufacturing procedure from, the production efficiency height, constant product quality also has stronger tensile strength simultaneously, anchored force is big, lightweight advantage; In the environment of seriously corroded, anti-corrosion capability surpasses metal threaded muscle, and can substitute reinforcing bar fully and use in building operations; Composite material twisted steel of the present invention is compared with metal threaded muscle, and its application life can be above three times.
Description of drawings
Fig. 1 is the process flow diagram of twisted steel moulding of the present invention
Fig. 2 is the schematic appearance of twisted steel product of the present invention
The specific embodiment
Embodiment one:
Utilize a moulding extruding equipment that is installed on the stand to prepare composite material twisted steel.As shown in Figure 1, this moulding extruding equipment comprises creel, steeping vat 2, preformed frock, winding frock and the motor-driven draw-gear that sets gradually, and creel and draw-gear are divided into the two ends of this pultrusion equipment.Creel is equipped with two at least, and creel 11 and creel 12 are not tied a knot for fear of the yarn bundle, and several conductor loops are installed on each creel; Steeping vat 2 is arranged between creel and the preformed frock; The preformed frock is provided with two preformed templates at least, the preformed template adjacent with steeping vat 2 is that porous is crossed yarn template 31, the preformed template adjacent with twining frock is that single hole is crossed yarn template 32, the yarn passing hole that porous is crossed on the yarn template 31 is as the criterion by the identical Kong Yiqi plate center of a plurality of diameters, arranges with the formal rule of circumference; Porous is crossed the centre bore of yarn template 31 and the centre bore relative positioning setting that single hole is crossed yarn template 32; Twine frock and is made up of with outlet boundling plate 43 an inlet boundling plate 41, mould 42, inlet boundling plate 41, mould 42 are accurately located with the center that exports boundling plate 43, are as the criterion with the center of preformed frock; Be respectively arranged with wind 411 at the upside of the upside of inlet boundling plate 41 and outlet boundling plate 43 and twine device 431 with separating, wind 411 twines device 431 and is respectively equipped with motor driver with separating, and two motors are with fast anti-phase setting; Draw-gear is generally caterpillar belt structure, rotates continuously under its motor-driven that carries, and during start, earlier glass fiber yarn the end of a thread is introduced in the crawler belt, makes glass fiber constantly be pulled out from creel by the clamping of crawler belt up and down; Glass fiber under draw, more successively through steeping vat, preformed frock, twine after frock is shaped to composite material twisted steel of the present invention, through the clamping of crawler belt finished product is drawn.
Its operating procedure is as follows: select for use the alkali-free glass fibre of bulk to put on described creel 11 and creel 12, can put 50-100 alkali-free glass fibre group on each creel, under draw, many alkali-free glass fibres are pulled out by a plurality of conductor loops that are provided with on creel 11 and the creel 12 respectively, flood through the steeping vat 2 that fills the polyester glue again, this polyester glue is made up of the material of following parts by weight, wherein 100 parts of polyester, 1.8 parts of methyl ethyl ketone peroxides, 0.4 part of remover, the alkali-free glass fibre total amount of dipping and the proportioning of polyester glue are 40: 60.
In the present embodiment, the alkali-free glass fibre consumption is 280, puts respectively on two creels 11,12, stretches out 1 head for every, pulls out via a plurality of conductor loops that are provided with on creel 11 and the creel 12; Through polyester glue dipping, the temperature of polyester glue is set at 35 ℃; Dip time is unsuitable oversize, remains on about 25 seconds, and also difficult too short, time length will influence the intensity of glass fiber, and the polyester glue soaks into alkali-free glass fibre fully.
Above-mentioned polyester is selected the metaphenylene resin for use, and its product type is HETROM99P.
Alkali-free glass fibre behind the dipping is crossed yarn template 31 through porous, and to cross yarn template 32 pultrusions with single hole be boundling, its pultrusion speed be 0.2-0.4 rice/minute; The inlet boundling plate 41 of boundling through twining frock of pultrusion introduced, its upside is equipped with a wind 411, be arranged with fortifying fibre on the wind 411, by a motor-driven wind 411 fortifying fibre is wrapped in the boundling surface of introducing from inlet boundling plate 41, motor speed is 300 rev/mins; Fortifying fibre can be selected metallic fiber or glass fiber for use, and metallic fiber can be selected iron wire or copper cash for use; Present embodiment selects for use glass fiber to twine, and under draw, the boundling that twines through glass fiber enters hot setting in the mould 42, and solidification temperature is 145 ℃, and the interior cavity length of mould 42 is 1m; The boundling fiber is cured as one Cheng Qiwei with the winding fiber twines boundling; Winding boundling after the curing is drawn through outlet boundling plate 43, be equipped with to separate on the outlet boundling plate 43 and twine device 431, this separate twine device 431 be connected with one with the motor of the anti-phase setting of drive motors of wind 411, this motor speed is identical with the drive motors rotating speed of wind 411, is 300 rev/mins.The winding fiber on boundling surface is twined device 411 rollings through separating, its winding fiber and boundling are peeled off, form the screw-shaped composite material twisted steel 5 of rule of surface, as shown in Figure 2.
At last according to customer requirements, composite material twisted steel 5 is cut into desired size, the cutting of composite material twisted steel 5 can be fixed length cutting, cut the desirable arbitrfary point of fixed length cutting, employing is by the fixed-length cutting device of micro computer counting control, this device is installed in the pultrusion place of composite material twisted steel as fixture; The micro computer count control device can also be adjusted with the speed of wrap that twines frock the pultrusion speed of preformed template respectively, also can adjust the winding angle of fortifying fibre at any time, determines the size of the angle of thread according to client's needs.
Embodiment two:
As shown in Figure 1, this moulding frock is identical with embodiment one, its difference is: polyester glue proportioning difference is housed in the steeping vat 2, this polyester glue is by 100 parts of polyester, 2.2 parts of methyl ethyl ketone peroxides, 0.8 part of remover, and the alkali-free glass fibre total amount of dipping and the proportioning of polyester glue are 30: 70 (above is parts by weight).
Flood in the polyester glue in steeping vat 2, dip time remained on 30 seconds, and the temperature of polyester glue wherein generally is set at 25 ℃.
Above-mentioned polyester is selected the metaphenylene resin for use, and its product type is AROPOL2036.
Alkali-free glass fibre behind the dipping, its moulding and winding process are with embodiment one; Difference is: dies cavity length is 1.5m, and the drive motors rotating speed on this wind 411 is 400 rev/mins; The solidification temperature of mould 42 is 175 ℃; Separating the drive motors of installing on the drive motors that twines on the device 431 and the wind 411 turns to and is opposite setting.
The cutting method that boundling after solidifying is shaped to composite material twisted steel 5 and composite material twisted steel 5 is all identical with embodiment one, does not repeat them here.
Embodiment three:
As shown in Figure 1, this moulding process equipment is with identical with embodiment one, its difference is: polyester glue proportioning difference is housed in the steeping vat 2, this polyester glue is by 100 parts of polyester, 2.0 parts of methyl ethyl ketone peroxides, 0.6 part of remover, and the alkali-free glass fibre total amount of dipping and the proportioning of polyester glue are 35: 65 (above is parts by weight).
Flood in the polyester glue in steeping vat 2, dip time remained on 20 seconds, and the temperature of polyester glue wherein generally is set at 15 ℃.
Above-mentioned polyester is selected the metaphenylene resin for use, and its product type is AROPOL7422.
Alkali-free glass fibre glass fiber behind the dipping, its moulding and winding process are with embodiment one; Difference is: dies cavity length is 1.2m, and the drive motors rotating speed on this wind 411 is 350 rev/mins; The solidification temperature of mould 42 is 125 ℃; It is identical to separate the rotating speed that twines the drive motors of establishing on device 431 and the wind 411, its switched in opposite.
The cutting method that boundling after solidifying is shaped to composite material twisted steel 5 and composite material twisted steel 5 is all identical with embodiment one, does not repeat them here.
Claims (10)
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008028387A1 (en) * | 2006-09-01 | 2008-03-13 | Shenzhen Oceanpower Industrial Co., Ltd. | A method for freparing frp bars |
CN102205649A (en) * | 2011-01-22 | 2011-10-05 | 中国矿业大学 | Method for producing glass fiber reinforced plastic anchor pole |
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CN106182817A (en) * | 2016-07-14 | 2016-12-07 | 王瑛玮 | Pultrusion is wound around composite molding and prepares composite |
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CN106182816A (en) * | 2016-07-14 | 2016-12-07 | 王瑛玮 | Pultrusion is wound around composite molding laser curing and prepares composite material hollow section bar |
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US5599599A (en) * | 1995-07-06 | 1997-02-04 | University Of Central Florida | Fiber reinforced plastic ("FRP")-concrete composite structural members |
CN2436608Y (en) * | 2000-07-05 | 2001-06-27 | 王凤奎 | Composite tent-supporting rod |
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WO2008028387A1 (en) * | 2006-09-01 | 2008-03-13 | Shenzhen Oceanpower Industrial Co., Ltd. | A method for freparing frp bars |
CN101491948B (en) * | 2008-01-21 | 2012-02-01 | 焦作市三利达娱乐设备有限公司 | Manufacture method of bow slice for crossbow |
CN102458804A (en) * | 2009-06-03 | 2012-05-16 | Sk化学株式会社 | Fiber reinforced plastic bolt and method for producing the same |
CN102458804B (en) * | 2009-06-03 | 2015-07-22 | Sk化学株式会社 | Fiber reinforced plastic bolt and method for producing the same |
CN102205649A (en) * | 2011-01-22 | 2011-10-05 | 中国矿业大学 | Method for producing glass fiber reinforced plastic anchor pole |
CN102205649B (en) * | 2011-01-22 | 2013-04-03 | 中国矿业大学 | Method for producing glass fiber reinforced plastic anchor pole |
CN102774020A (en) * | 2012-08-13 | 2012-11-14 | 中格复合材料(南通)有限公司 | Production method of utility pole |
CN102774020B (en) * | 2012-08-13 | 2014-12-17 | 中格复合材料(南通)有限公司 | Production method of utility pole |
CN102935722A (en) * | 2012-10-26 | 2013-02-20 | 四川航天五源复合材料有限公司 | Method for manufacturing fiber reinforced resin based composite reinforcements |
CN102935722B (en) * | 2012-10-26 | 2015-04-22 | 四川航天五源复合材料有限公司 | Method for manufacturing fiber reinforced resin based composite reinforcements |
CN105946254A (en) * | 2016-07-14 | 2016-09-21 | 王瑛玮 | Composite material prepared through pultrusion and twining composite forming and laser curing |
CN106003760A (en) * | 2016-07-14 | 2016-10-12 | 王瑛玮 | Composite hollow profile prepared through pultrusion-winding composite molding |
CN106182817A (en) * | 2016-07-14 | 2016-12-07 | 王瑛玮 | Pultrusion is wound around composite molding and prepares composite |
CN106182815A (en) * | 2016-07-14 | 2016-12-07 | 王瑛玮 | Pultrusion laser curing prepares composite material bar material |
CN106182820A (en) * | 2016-07-14 | 2016-12-07 | 王瑛玮 | Pultrusion laser curing prepares composite material anchor shaft |
CN106182816A (en) * | 2016-07-14 | 2016-12-07 | 王瑛玮 | Pultrusion is wound around composite molding laser curing and prepares composite material hollow section bar |
CN105946254B (en) * | 2016-07-14 | 2019-04-16 | 安徽森德新材料科技发展有限公司 | Pultrusion winding composite molding laser curing prepares composite material |
CN106182816B (en) * | 2016-07-14 | 2019-05-07 | 安徽森德新材料科技发展有限公司 | The method that pultrusion winding composite molding laser curing prepares composite material hollow profile |
CN106273557A (en) * | 2016-08-22 | 2017-01-04 | 王瑛玮 | Pultrusion laser curing prepares composite |
CN107009647A (en) * | 2017-03-14 | 2017-08-04 | 海宁安捷复合材料有限责任公司 | A kind of basalt composite reinforcing and its preparation technology |
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