CN1563694A - Processing tech for starting gear shaft of diesel engine - Google Patents
Processing tech for starting gear shaft of diesel engine Download PDFInfo
- Publication number
- CN1563694A CN1563694A CN 200410014414 CN200410014414A CN1563694A CN 1563694 A CN1563694 A CN 1563694A CN 200410014414 CN200410014414 CN 200410014414 CN 200410014414 A CN200410014414 A CN 200410014414A CN 1563694 A CN1563694 A CN 1563694A
- Authority
- CN
- China
- Prior art keywords
- diesel engine
- gear shaft
- engine starting
- warm extrusion
- starting gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000227 grinding Methods 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000005516 engineering process Methods 0.000 claims description 18
- 238000000304 warm extrusion Methods 0.000 claims description 17
- 239000002994 raw material Substances 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 7
- 238000003801 milling Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 7
- 238000005520 cutting process Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 4
- 238000007514 turning Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The machining technics of the gear axle on the diesel engine is: A cutting material, cutting the round steel into pices for use; B. heated squeeze, put those pieces of material into the mould, under the condition of 650-800 deg. C. 1000-1500 mpa, the pieces of the material are squeezed into a shape with a blind hole inside the top, and the cascade axis fixed on the slot for connecting the handle is squeezed; C. Coarse process, lathe the reverse angle, seal ring slot, cutting fold slot, key mill slot, mill and cut the arch at the slot bottom by using the special mould; D. Using the special grinding wheel to grind the two external circless of the cascade axle.
Description
Affiliated technical field
The present invention relates to a kind of processing technology of gear shaft, especially the processing technology of diesel engine starting gear shaft.
Background technique
Be applicable to the diesel engine starting gear shaft of S195, S1100, S1105, S1110, normal bavin L28, L30 type, processing technology commonly used adopts round steel as shaft blank, through cylindrical turning, tool withdrawal groove, seal groove, chamfering, drilling blind hole, keyseat, connection positioning spigot, working procedure processing such as grinding cylindrical are made finished product, the processing technology complexity, the expense of taking a lot of work material, manufacture cost is higher.Chinese patent CN2589688Y discloses a kind of diesel engine starting gear shaft blank, with round steel via the die forging once-through, being swaged into first base substrate 1 and second base substrate 2 is on the same center line and connects to one, end face at first base substrate 1, be provided with center hole, the end face of second base substrate 2 is provided with the shaft blank of blind hole.Carry out metal cutting processing again with this shaft blank and can save certain raw material, that reduces the diesel engine starting gear shaft to a certain extent adds the technology complexity, but still need it is carried out cylindrical lathe cutting processing, especially the Milling Process of the connection positioning spigot that is connected with manual starting grip of diesel engine starting gear shaft, the Milling Process surplus is big, the expense of taking a lot of work material, manufacture cost is higher.
Summary of the invention
The objective of the invention is to disclose a kind of diesel engine starting gear shaft processing technology, to overcome existing diesel engine starting gear shaft processing technology complexity, the expense of taking a lot of work material, the higher deficiency of manufacture cost.
The technical solution adopted for the present invention to solve the technical problems is: a kind of diesel engine starting gear shaft processing technology, have following technological process: a, fracture, and round steel is broken into the segment raw material for standby; B, warm extrusion are put into mould with the segment raw material, and at 650～800 ℃, warm extrusion becomes in the upper end under 1000～1500Mpa condition blind hole, and the upper end-hole warm extrusion goes out the step axle shaft blank that crank handle connects the positioning spigot groove; C, roughing, car chamfering, seal groove, tool withdrawal groove, keyseat is with the bottom land circular arc of special-purpose profile milling moulding connection seam groove; D, grinding, with two cylindricals of special grinding wheel, a grinding diesel engine starting of frock gear shaft, the moulding warehouse-in.
Further: described step a, fracture, for φ 35mm round steel being broken into the segment raw material of long 70mm.
Again further: described step b, warm extrusion, for the segment raw material is put into mould, at 650～800 ℃, warm extrusion becomes lower end φ 30mm, long 50mm under 1000～1500Mpa condition, upper end φ 35mm, long 56mm, blind hole φ 20mm, dark 52mm in the upper end, the upper end-hole warm extrusion goes out the shaft blank that crank handle connects the positioning spigot groove.
The invention has the beneficial effects as follows that after the round steel warm extrusion was molded, cylindrical was smooth, do not need to carry out turning processing, it is less that crank handle connects positioning spigot groove machining allowance again, and the grinding cylindrical is two cylindricals with special grinding wheel, a grinding diesel engine starting of frock gear shaft, labor and material saving, low cost of manufacture.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the process flow diagram of diesel engine starting gear shaft processing technology of the present invention.
Fig. 2 is the sectional arrangement drawing of segment raw material among the diesel engine starting gear shaft processing technology step a of the present invention.
Fig. 3 is the sectional view of shaft blank among the diesel engine starting gear shaft processing technology step b of the present invention.
Fig. 4 is the left view of Fig. 3.
Fig. 5 is the sectional view of the diesel engine starting gear shaft that makes of diesel engine starting gear shaft processing technology of the present invention.
Fig. 6 is the left view of Fig. 5.
Embodiment
A kind of diesel engine starting gear shaft processing technology as shown in Figure 1 has following manufacturing process: a, fracture, φ 35mm round steel is broken into the segment raw material for standby of long 70mm as shown in Figure 2; B, warm extrusion, the segment raw material is put into mould, under 650～800 ℃, warm extrusion becomes lower end φ 30mm, the long 50mm shown in Fig. 3,4 under 1000～1500Mpa condition, upper end φ 35mm, long 56mm, blind hole φ 20mm, dark 52mm in the upper end, the upper end-hole warm extrusion goes out the shaft blank that crank handle connects the positioning spigot groove.C, roughing, car chamfering, seal groove, tool withdrawal groove, keyseat, the bottom land circular arc with special-purpose profile milling moulding connection seam groove is processed into the diesel engine starting gear shaft shown in Fig. 5,6; D, grinding, with two cylindricals of special grinding wheel, a grinding diesel engine starting of frock gear shaft, the moulding warehouse-in.
Because the shaft blank that adopts warm extrusion technology to make, cylindrical is smooth, does not need to carry out turning processing again, so raw material can adopt φ 35mm round steel to be broken into the long segment raw material of 70mm, waste of raw materials is few, has reduced the turnery amount; Crank handle connects the positioning spigot groove and only need get final product with the circular arc of special-purpose pattern moulding connection seam groove, and machining allowance is less, has significantly reduced the milling workload; The grinding cylindrical is two cylindricals with special grinding wheel, a grinding diesel engine starting of frock gear shaft, high working efficiency, and finished product accuracy is higher.
Claims (3)
1. a diesel engine starting gear shaft processing technology is characterized in that having following technological process: a, fracture, and round steel is broken into the segment raw material for standby; B, warm extrusion are put into mould with the segment raw material, and at 650～800 ℃, warm extrusion becomes in the upper end under 1000～1500Mpa condition blind hole, and the upper end-hole warm extrusion goes out the step axle shaft blank that crank handle connects the positioning spigot groove; C, roughing, car chamfering, seal groove, tool withdrawal groove, keyseat is with the bottom land circular arc of special-purpose profile milling moulding connection seam groove; D, grinding, with two cylindricals of special grinding wheel, a grinding diesel engine starting of frock gear shaft, the moulding warehouse-in.
2. diesel engine starting gear shaft processing technology according to claim 1 is characterized in that: described step a, fracture, and for φ 35mm round steel being broken into the segment raw material of long 70mm.
3. diesel engine starting gear shaft processing technology according to claim 1, it is characterized in that: described step b, warm extrusion, for the segment raw material is put into mould, at 650～800 ℃, warm extrusion becomes lower end φ 30mm, long 50mm under 1000～1500Mpa condition, upper end φ 35mm, long 56mm, blind hole φ 20mm, dark 52mm in the upper end, the upper end-hole warm extrusion goes out the shaft blank that crank handle connects the positioning spigot groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100144146A CN1297743C (en) | 2004-03-22 | 2004-03-22 | Processing tech for starting gear shaft of diesel engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100144146A CN1297743C (en) | 2004-03-22 | 2004-03-22 | Processing tech for starting gear shaft of diesel engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1563694A true CN1563694A (en) | 2005-01-12 |
| CN1297743C CN1297743C (en) | 2007-01-31 |
Family
ID=34478346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100144146A Expired - Fee Related CN1297743C (en) | 2004-03-22 | 2004-03-22 | Processing tech for starting gear shaft of diesel engine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1297743C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954437A (en) * | 2010-06-08 | 2011-01-26 | 优德精密工业(昆山)有限公司 | Plunger tip hot-forging machining jig |
| CN103567247A (en) * | 2013-11-26 | 2014-02-12 | 山东建筑大学 | Novel warm extrusion method for efficiently processing internal-tooth cylindrical gears |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2460237Y (en) * | 2000-12-26 | 2001-11-21 | 武金有 | Cold-temp. extruding profiling die of internal-external circul helical gear |
-
2004
- 2004-03-22 CN CNB2004100144146A patent/CN1297743C/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954437A (en) * | 2010-06-08 | 2011-01-26 | 优德精密工业(昆山)有限公司 | Plunger tip hot-forging machining jig |
| CN103567247A (en) * | 2013-11-26 | 2014-02-12 | 山东建筑大学 | Novel warm extrusion method for efficiently processing internal-tooth cylindrical gears |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1297743C (en) | 2007-01-31 |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |