CN1559789A - Double-pulling double-ring winding machine set of tyre multikind cross section steel wire ring - Google Patents

Double-pulling double-ring winding machine set of tyre multikind cross section steel wire ring Download PDF

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Publication number
CN1559789A
CN1559789A CNA2004100187175A CN200410018717A CN1559789A CN 1559789 A CN1559789 A CN 1559789A CN A2004100187175 A CNA2004100187175 A CN A2004100187175A CN 200410018717 A CN200410018717 A CN 200410018717A CN 1559789 A CN1559789 A CN 1559789A
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China
Prior art keywords
steel wire
input
silk
wheels
output
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Granted
Application number
CNA2004100187175A
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Chinese (zh)
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CN1239314C (en
Inventor
张芝泉
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Tianjin Rubber & Plastics Institute Co Ltd
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Tianjin Rubber & Plastics Institute Co Ltd
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Priority to CN 200410018717 priority Critical patent/CN1239314C/en
Publication of CN1559789A publication Critical patent/CN1559789A/en
Application granted granted Critical
Publication of CN1239314C publication Critical patent/CN1239314C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A dual-turn winder set with double drawings for the steel wire with diferent cross-sections used for tyre is composed of steel wire pilot unit, steel wire cleaning unit, steel wire heater, the temp controller of extruder, rubber extruding out unit, steel wire extending unit, the storage unit with double working positions for ensurijng the continuous working of winding unit, steel wire gathering unit and steel wire winding unit.

Description

A kind of pair of two ring lapping machine groups of the multiple cross section of traction tire wire loop
(1) technical field:
The invention belongs to rubber tyre and produce parts manufacturing special mechanical equipment, particularly a kind of pair of two ring lapping machine groups of the multiple cross section of traction tire wire loop.
(2) background technology:
The two ring lapping machine groups in the multiple cross section of bead wire ring that present domestic tire manufacturing enterprise uses, because the encapsulate steel wire storage capacity of steel wire stocking mechanism is few, in connecting production process, cause the mechanism arrangement frequent intermittent of its front and back operation part of generating units to start raising speed, the directly production efficiency raising of the whole unit of influence and durability, stability and the security of part body device feature.
(3) summary of the invention:
The objective of the invention is to design the two ring lapping machine groups of a kind of pair of multiple cross section of traction tire wire loop, it makes encapsulate steel wire storage capacity improve several times than former mechanism, improved the production efficiency of whole unit, the perfect continuous production function of unit, improve durability, the security of unit parts, thereby improved the economic benefit of tire manufacturing enterprise.
Technical scheme of the present invention: a kind of pair of two ring lapping machine groups of the multiple cross section of traction tire wire loop, comprise the steel wire unwinding equipment, the steel wire decontamination apparatus, the steel wire heating device, the extruder temperature controller device, the Rubber Extruder structure, the steel wire expanding unit, stocking mechanism, steel wire purse up device and steel wire coiler structure, above-mentioned each mechanism arrangement constitutes the two ring lapping machine groups of the multiple cross section of tire wire loop, and whole unit is installed on the same corresponding basic plane, it is characterized in that the stocking mechanism between said steel wire expanding unit and the steel wire purse up device is two hitch structures, said two traction stocking mechanism is to be made of double work station storage mechanism, and dislocation was arranged before and after double work station storage mechanism was.
Every station mechanism in the above-mentioned said double work station storage mechanism be by support, frame, driven traction cooling device, initiatively draw cooling device, cabinet apparatus, silk pressing wheel I, rolling guide, platform, silk pressing wheel II, support column, fixedly buffering wheel, mobile buffering wheel, fixing storage silk wheels, support seat, move a storage wheels, a pair of guiding cylinder and steel wire prebuckling device and constituted; Its input of said steel wire prebuckling device connects the output of going up the order mechanism device, the output of steel wire prebuckling device connects the input that initiatively draws cooling device, the output that initiatively draws cooling device in regular turn connects the input of driven traction cooling device, the output of driven traction cooling device connects the input of preface silk pressing wheel I down, the output of silk pressing wheel I connects the input of preface silk pressing wheel II down, the input of following preface silk pressing wheel II is connected and fixed the input of buffering wheel, preface moved the input of buffering wheel under fixedly the output of buffering wheel connected, the output of mobile buffering wheel connects the input of the fixing storage silk of preface wheels down, preface moved the input of storage silk wheels under the output of fixing storage silk wheels connected, and the output that moves a storage wheels connects the input of order mechanism device down; Said steel wire prebuckling device, silk pressing wheel I, silk pressing wheel II, support column and rolling guide are installed on the cabinet apparatus, fixing storage silk wheels are supported by supporting seat, supporting seat and a pair of guiding cylinder are installed on the frame respectively, move storage silk wheels two ends by a pair of guiding cylinder supports, frame, cabinet apparatus and platform all are fixedly mounted on the support.
Frame in the above-mentioned said double work station storage mechanism adopts the planer-type frame.
Work engineering of the present invention: two Gents that this unit is derived by the steel wire unwinding equipment are decided the steel wire of diameter, initiatively drawing under the affecting of cooling device, by steel wire decontamination apparatus and steel wire heating device, enter the Rubber Extruder structure, make the steel wire outer surface wrap the certain thickness rubber layer of one deck, be admitted to the prebuckling device behind the encapsulate steel wire process steel wire expanding unit, enter then and initiatively draw cooling device and passive draw-gear, the encapsulate steel wire twines under the tractive at the steel wire coiler structure, continue to fixedly buffering wheel and mobile buffering wheel, enter the fixing storage silk wheels in the double work station storage mechanism again and move storage silk wheels, two encapsulate steel wires continue to be pulled into steel wire purse up device to the steel wire coiler structure through above-mentioned two wheels, twine the bead wire ring of making the required form size by the steel wire coiler structure under the PLC programme-control.Stop to twine when unloading circle and wired operation at the steel wire coiler structure, two traction stocking mechanisms move under the effect of adjustable pressure of the deadweight of storage silk wheels and a pair of guiding cylinder at it, moving storage silk wheels moves down automatically, thereby finish the operation that continues to store the encapsulate steel wire, move the distance range that moves up and down of storage silk wheels, control automatically by the safety limit switch.Fixing storage silk wheels in the above-mentioned double work station storage mechanism and mobile storage silk wheels have increased the storage capacity of encapsulate steel wire.
Superiority of the present invention is: 1. the superiority of this unit maximum is by improving two traction stocking mechanisms, increase the storage capacity of encapsulate steel wire greatly, thereby make winding mechanism can twine operation fully continuously, improve the operating efficiency of winding mechanism, increase bead wire ring production capacity, improved economic benefit; 2. after increasing the storage capacity of encapsulate steel wire, can make the steel wire traction transmission system reduce frequent starting raising speed phenomenon, increase durability the service life that can improve transmission system like this, reduce fault rate, improve the unit function of working continuously; 3. adopt planer-type frame and a pair of guiding cylinder, move storage silk wheels pressure regulated at will but make, feasible fixing storage silk wheels and mobile storage silk wheels guarantee stability and security that it has enough rigidity and work under the situation that increases a storage amount.
(4) description of drawings:
Fig. 1. be the two ring lapping machine group overall structure schematic diagrames (Fig. 1-a is its front view, and Fig. 1-b is the vertical view of Fig. 1-a) of the multiple cross section of the related a kind of pair of traction tire of the present invention wire loop.
Fig. 2. be every station mechanism structural representation of two traction stocking mechanisms in the two ring lapping machine groups of the multiple cross section of the related a kind of pair of traction tire of the present invention wire loop.
Fig. 3 is the vertical view of Fig. 2.
Wherein: 1 is winding mechanism, and 2 is two traction stocking mechanisms, and 3 is steel wire purse up device, and 4 is the steel wire unwinding equipment, and 5 is the steel wire decontamination apparatus, and 6 is the steel wire heating device, and 7 is the extruder temperature controller device, and 8 is the Rubber Extruder structure, and 9 is the steel wire expanding unit;
2-1 is a support, and 2-2 is a frame, and 2-3 is driven traction cooling device, 2-4 is for initiatively to draw cooling device, and 2-5 cabinet apparatus, 2-6 are silk pressing wheel I, 2-7 is a rolling guide, and 2-8 platform, 2-9 are silk pressing wheel II, 2-10 is a support column, and 2-11 is fixing buffering wheel, and 2-12 is mobile buffering wheel, 2-13 is fixing storage silk wheels, and 2-14 is a supporting seat, and 2-15 is for moving storage silk wheels, 2-16 is a pair of guiding cylinder, and 2-17 is a steel wire prebuckling device.
(5) specific embodiment:
Embodiment: the two ring lapping machine groups of a kind of pair of multiple cross section of the traction tire wire loop (are seen Fig. 1-ab), comprise steel wire unwinding equipment 4, steel wire decontamination apparatus 5, steel wire heating device 6, extruder temperature controller device 7, Rubber Extruder structure 8, steel wire expanding unit 9, stocking mechanism, steel wire purse up device 3 and steel wire coiler structure 1, above-mentioned each mechanism arrangement constitutes the two ring lapping machine groups of the multiple cross section of tire wire loop, and whole unit is installed on the same corresponding basic plane, it is characterized in that the stocking mechanism between said steel wire expanding unit 9 and the steel wire purse up device 3 is two hitch structures 2, said two traction stocking mechanism 2 is to be made of double work station storage mechanism, and dislocation was arranged and (seen Fig. 1-b) before and after double work station storage mechanism was.
Every station mechanism in the above-mentioned said double work station storage mechanism 2 be by support 2-1, frame 2-2, driven traction cooling device 2-3, initiatively draw cooling device 2-4, cabinet apparatus 2-5, silk pressing wheel I2-6, rolling guide 2-7, platform 2-8, silk pressing wheel II2-9, support column 2-10, fixedly buffering wheel 2-11, mobile buffering wheel 2-12, a fixing storage silk wheels 2-13, support a seat 2-14, move storage thread wheels 2-15, a pair of guiding cylinder 2-16 and steel wire prebuckling device 2-17 is constituted; Its input of said steel wire prebuckling device 2-17 connects the output of going up the order mechanism device, the output of steel wire prebuckling device 2-17 connects the input that initiatively draws cooling device 2-4, the output that initiatively draws cooling device 2-4 in regular turn connects the input of driven traction cooling device 2-3, the output of driven traction cooling device 2-3 connects the input of preface silk pressing wheel I2-6 down, the output of silk pressing wheel I2-6 connects the input of preface silk pressing wheel II2-9 down, the input of following preface silk pressing wheel II2-9 is connected and fixed the input of buffering wheel 2-11, preface moved the input of buffering wheel 2-12 under fixedly the output of buffering wheel 2-11 connected, the output of mobile buffering wheel 2-12 connects the input of the fixing storage silk of preface wheels 2-13 down, preface moved the input of storage silk wheels 2-15 under the output of fixing storage silk wheels 2-13 connected, and the output that moves a storage wheels 2-15 connects the input of order mechanism device down; Said steel wire prebuckling device 2-17, silk pressing wheel I2-6, silk pressing wheel II2-9, support column 2-10 and rolling guide 2-7 are installed on the cabinet apparatus 2-5, fixing storage silk wheels 2-13 is supported by supporting seat 2-14, supporting seat 2-14 and a pair of guiding cylinder 2-16 are installed in respectively on the frame 2-2, move storage silk wheels 2-15 two ends and supported by a pair of guiding cylinder 2-16, frame 2-2, cabinet apparatus 2-5 and platform 2-8 all are fixedly mounted on the support 2-1.
Frame 2-2 in the above-mentioned said double work station storage mechanism adopts the planer-type frame.

Claims (3)

1, a kind of pair of two ring lapping machine groups of the multiple cross section of traction tire wire loop, comprise the steel wire unwinding equipment, the steel wire decontamination apparatus, the steel wire heating device, the extruder temperature controller device, the Rubber Extruder structure, the steel wire expanding unit, stocking mechanism, steel wire purse up device and steel wire coiler structure, above-mentioned each mechanism arrangement constitutes the two ring lapping machine groups of the multiple cross section of tire wire loop, and whole unit is installed on the same corresponding basic plane, it is characterized in that the stocking mechanism between said steel wire expanding unit and the steel wire purse up device is two hitch structures, said two traction stocking mechanism is to be made of double work station storage mechanism, and dislocation was arranged before and after double work station storage mechanism was.
2, according to the two ring lapping machine groups of the multiple cross section of the said a kind of pair of traction tire of claim 1 wire loop, it is characterized in that every station mechanism in the said double work station storage mechanism be by support, frame, driven traction cooling device, initiatively draw cooling device, cabinet apparatus, silk pressing wheel I, rolling guide, platform, silk pressing wheel II, support column, fixedly buffering wheel, mobile buffering wheel, fixing storage silk wheels, support seat, move and store up a wheels, a pair of guiding cylinder and steel wire prebuckling device and constituted; Its input of said steel wire prebuckling device connects the output of going up the order mechanism device, the output of steel wire prebuckling device connects the input that initiatively draws cooling device, the output that initiatively draws cooling device in regular turn connects the input of driven traction cooling device, the output of driven traction cooling device connects the input of preface silk pressing wheel I down, the output of silk pressing wheel I connects the input of preface silk pressing wheel II down, the input of following preface silk pressing wheel II is connected and fixed the input of buffering wheel, preface moved the input of buffering wheel under fixedly the output of buffering wheel connected, the output of mobile buffering wheel connects the input of the fixing storage silk of preface wheels down, preface moved the input of storage silk wheels under the output of fixing storage silk wheels connected, and the output that moves a storage wheels connects the input of order mechanism device down; Said steel wire prebuckling device, silk pressing wheel I, silk pressing wheel II, support column and rolling guide are installed on the cabinet apparatus, fixing storage silk wheels are supported by supporting seat, supporting seat and a pair of guiding cylinder are installed on the frame respectively, move storage silk wheels two ends by a pair of guiding cylinder supports, frame, cabinet apparatus and platform all are fixedly mounted on the support.
3,, it is characterized in that the frame in the said double work station storage mechanism adopts the planer-type frame according to the two ring lapping machine groups of the multiple cross section of the said a kind of pair of traction tire of claim 2 wire loop.
CN 200410018717 2004-03-09 2004-03-09 Double-pulling double-ring winding machine set of tyre multikind cross section steel wire ring Expired - Fee Related CN1239314C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200410018717 CN1239314C (en) 2004-03-09 2004-03-09 Double-pulling double-ring winding machine set of tyre multikind cross section steel wire ring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200410018717 CN1239314C (en) 2004-03-09 2004-03-09 Double-pulling double-ring winding machine set of tyre multikind cross section steel wire ring

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CN1239314C CN1239314C (en) 2006-02-01

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102189202A (en) * 2011-03-29 2011-09-21 天津赛象科技股份有限公司 Six-station radial tyre steel wire ring production line
CN103252906A (en) * 2012-02-15 2013-08-21 四川远星橡胶有限责任公司 Production technology of steel wire ring for tires
CN104492852A (en) * 2014-12-19 2015-04-08 天津隆达伟业橡胶机械有限公司 Aircraft tire bead ring winding production line
CN105026295A (en) * 2013-02-15 2015-11-04 不二精工株式会社 Festoon device
CN105291458A (en) * 2014-06-24 2016-02-03 软控股份有限公司 Rubber sheet coating device and wire cord fabric cut-off production line

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102189202A (en) * 2011-03-29 2011-09-21 天津赛象科技股份有限公司 Six-station radial tyre steel wire ring production line
CN102189202B (en) * 2011-03-29 2013-05-08 天津赛象科技股份有限公司 Six-station radial tyre steel wire ring production line
CN103252906A (en) * 2012-02-15 2013-08-21 四川远星橡胶有限责任公司 Production technology of steel wire ring for tires
CN105026295A (en) * 2013-02-15 2015-11-04 不二精工株式会社 Festoon device
CN105026295B (en) * 2013-02-15 2018-01-19 不二精工株式会社 Wire storage device
US9919894B2 (en) 2013-02-15 2018-03-20 Fuji Seiko Co., Ltd. Festoon device
CN105291458A (en) * 2014-06-24 2016-02-03 软控股份有限公司 Rubber sheet coating device and wire cord fabric cut-off production line
CN104492852A (en) * 2014-12-19 2015-04-08 天津隆达伟业橡胶机械有限公司 Aircraft tire bead ring winding production line

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