CN1478662A - Rotating drum printing process of secondary burning glazed tile and improvement of rotaing drum printing machine - Google Patents
Rotating drum printing process of secondary burning glazed tile and improvement of rotaing drum printing machine Download PDFInfo
- Publication number
- CN1478662A CN1478662A CNA031501591A CN03150159A CN1478662A CN 1478662 A CN1478662 A CN 1478662A CN A031501591 A CNA031501591 A CN A031501591A CN 03150159 A CN03150159 A CN 03150159A CN 1478662 A CN1478662 A CN 1478662A
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- China
- Prior art keywords
- brick
- glaze
- printing
- belt
- printing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007639 printing Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims description 10
- 230000008569 process Effects 0.000 title claims description 9
- 230000006872 improvement Effects 0.000 title description 4
- 238000005516 engineering process Methods 0.000 claims abstract description 13
- 210000003298 dental enamel Anatomy 0.000 claims abstract description 7
- 239000011449 brick Substances 0.000 claims description 52
- 239000000919 ceramic Substances 0.000 claims description 20
- 238000010020 roller printing Methods 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 4
- 238000000498 ball milling Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 239000003086 colorant Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010304 firing Methods 0.000 description 5
- 239000011468 face brick Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000004075 alteration Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Finishing Walls (AREA)
Abstract
A drum printing technology for enamelled tile includes such steps as adding printing enamel into enamel container regularly, spreading tiles, printing and collecting tiles. Its improved drum printer is composed of enamel applying system, drum, and conveying belt. Its advantages are more colors, high percentage of finished products, and less consumption of enamel.
Description
Technical field
The present invention relates to a kind of rotary printing technology of secondary gloss firing face brick and the improvement of used roller printing machine thereof.
Background technology
Rotary printing technology that is adopted in the ornamental brick production at present and used roller printing machine thereof mainly are the production designs at the once-firing ornamental brick, its printing technology process is: ball milling enamel frit makeing, and------kiln burns till in rotary printing---glaze line drying---, and the glazing process comprises that printing machine glaze bucket stirs---cylinder on the pump glaze---and returns glaze in glazing.This rotary printing technology and printing machine are used for existing when secondary gloss firing face brick is produced following shortcoming:
1, the glaze staving is long-pending bigger, and printing glaze need stir, and printing glaze is easy to volatilization, change in concentration, and aberration appears in stamp, and the printing glaze loss is big, can not satisfy products production with short production cycle.
2, ceramic tile is fixed on a certain position printing of cylinder, because the adobe of secondary Beijing enamel is harder, and the cylinder quick abrasion, the pattern changeability has limitation.
Summary of the invention:
The objective of the invention is to overcome the deficiencies in the prior art part, improve the System for Spraying Ceramic Glaze of roller printing machine and on roller printing machine, increase by a cover brick placing machine structure, thereby the rotary printing technology of improvement secondary gloss firing face brick, make the ceramic tile stamp after color and luster even, pattern is more natural.
Technical solution of the present invention is:
Not carrying out printing machine glaze tube in the glazing process stirs;
Regularly in the glaze bucket, add printing glaze in the glazing process;
Carry out brick placing mechanism pendulum brick before the glazing;
Collect brick device collection brick after the rotary printing.
The present invention also provides and has finished the used roller printing machine of above-mentioned technological process.The roller printing machine that comprises System for Spraying Ceramic Glaze, cylinder, printing machine travelling belt, wherein:
Glaze bucket in the Glazing device is a low capacity glaze bucket, and capacity is less than 7 kilograms;
Roller printing machine also comprises PLC programmable logic controller and brick placing machine, brick placing machine divides two portions, is brick placing mechanism before the stamp, is the collection brick device behind the stamp, brick placing mechanism comprises a swing belt, and the swing belt is subjected to the control of PLC programmable logic controller can the certain amplitude of side direction yaw; The collection brick device comprises a collection brick belt, and collection brick belt both sides are provided with baffle plate, are used for ceramic tile is kept off just to glaze line conveying belt, make ceramic tile enter kiln and burn till.
Beneficial effect of the present invention is:
1, the jumbo glaze bucket that agitator is housed is changed into the glaze bucket of low capacity, regularly in the glaze bucket, add printing glaze, need not stir, the printing glaze loop cycle is fast, thereby guarantees that printing glaze is not volatile, and concentration does not change, improve printing quality, reduce the stamp aberration, the short needs of life cycle of the product are satisfied in the loss that reduces the sticking wall of glaze and stir leaf.
2, adopt PLC FPGA control techniques, make full use of effective printing area of cylinder, prolong the work-ing life of cylinder; Reach printing at random, the ceramic tile change in pattern is infinite, near natural.
The present invention is owing to adopt above-mentioned technology and equipment, and the product aberration of producing is few, and rich color, nature, yield rate are high at random, and maintenance cost is low, glaze decreases less, satisfy products production with short production cycle.
Description of drawings
Accompanying drawing is a roller printing machine structural representation of the present invention.
Among the figure: 1. brick placing mechanism, 2. spacing electric eye, 3. swing electric eye, 4. printing machine travelling belt, 5. cylinder, 6. scraper, 7. glaze pump, 8. glaze bucket, 9. collection brick device, 10. baffle plate, 11 glaze line conveying belt, 12. advance the glaze pipe, 13. times glaze pipes, 14. swing belts, 15. collection brick belts.
Embodiment:
Describe the present invention below in conjunction with accompanying drawing.
After A, printing glaze ball milling become, put into a stainless glaze bucket 8, glaze bucket 8 is a low capacity glaze bucket, and its capacity is less than 7KG.From the bottom with glaze pump 7 pump glaze through advancing glaze pipe 12 to cylinder 5, scrape glaze through scraper 6, printing glaze is coated in stamp on the cylinder 5, unnecessary glaze is got back to the glaze bucket through returning glaze pipe 13.Need not stir, add printing glaze at regular intervals one time, be 15-25 minute pitch time.So circulation.
B, ceramic tile base are delivered into brick placing machine after the glaze line drenches glaze, brick placing machine divides two portions, is brick placing mechanism 1 before the stamp, is collection brick device 9 behind the stamp, the swing belt 14 of brick placing machine can the certain amplitude of side direction yaw, and ceramic tile is transported to the different positions stamp of printing machine travelling belt 4 by belt after swinging.Behind the stamp, the ceramic tile of every different position enters through printing machine travelling belt 4 on the collection brick belt 15 of collection brick device 9,, is gone into kiln after drying and burns till just to glaze line conveying belt 11 by the stainless steel guide plate 10 guiding retaining that is installed in the belt both sides.
After each sheet ceramic tile is through brick placing machine swing electric eye 3, electric eye 3 is passed to PLC programmable logic controller and frequency transformer with signal, the servomotor of control swing belt rotates, position of belt lateral translation, second ceramic tile position after the swing enters printing machine and transmits 4, different with the track of first ceramic tile walking, enter Printing-Machine ', and the like.
Amplitude of fluctuation is by the spacing electric eye in the left and right sides 2 location, when belt towards left when swinging to the spacing electric eye that is contained in the brick placing machine left side, PLC obtains a signal, the commutation of control of conversion device, servomotor counter-rotating, the swing belt is swung to the right, and speed and hunting frequency are with the same left.When the swing belt swings to the spacing electric eye that is contained in brick placing machine the right to the right, the commutation of PLC control of conversion device, servomotor just changes, and belt is swing left again, so circulation.Ceramic tile just can enter printing machine with different tracks after the brick placing machine swing.
Rotate because the cylinder of printing machine is the fixed position, ceramic tile enters printing machine from different positions, the different positions printing of contact roller sketch drawing case, and each sheet of ceramic tile pattern after the printing is all inequality.
Using the prerequisite of brick placing machine is the size of the size of brick less than the cylinder pattern.The amplitude of belt swing is in the cylinder pattern engraving size range of printing machine, and the belt hunting frequency can be decided as required, and time and the speed of setting the servomotor rotation on the PLC programmable logic controller get final product.
Claims (5)
1, a kind of rotary printing technology of secondary ornamental brick, its technological process comprise that ball milling enamel frit makeing, glazing, rotary printing, glaze line drying, kiln burn till, and is characterized in that:
Not carrying out printing machine glaze tube in the glazing process stirs;
Regularly in the glaze bucket, add printing glaze in the glazing process;
Carry out brick placing mechanism pendulum brick before the glazing;
Collect brick device collection brick after the rotary printing.
2, the rotary printing technology of secondary ornamental brick according to claim 1 is characterized in that: brick placing mechanism pendulum brick is controlled by the PLC programmable logic controller.
3, the rotary printing technology of secondary ornamental brick according to claim 1, it is characterized in that collecting brick device collection brick is to be undertaken by the deflector that collects brick device.
4, a kind of used roller printing machine of rotary printing technology of claim 1 described secondary ornamental brick comprises System for Spraying Ceramic Glaze, cylinder, printing machine travelling belt, it is characterized in that:
Glaze bucket in the System for Spraying Ceramic Glaze is a low capacity glaze bucket, and capacity is less than 7 kilograms;
Roller printing machine also comprises PLC programmable logic controller and brick placing machine, brick placing machine divides two portions, is brick placing mechanism before the stamp, is the collection brick device behind the stamp, brick placing mechanism comprises a swing belt, and the swing belt is subjected to the control of PLC frequency-variable controller can the certain amplitude of side direction yaw; The collection brick belt both sides of collection brick device are provided with baffle plate, are used for ceramic tile is kept off just to the printing machine conveying belt, make ceramic tile enter kiln and burn till.
5, according to claim 3 described roller printing machines, it is characterized in that the brick placing mechanism front portion is provided with the swing electric eye, the both sides of swing electric eye are provided with spacing electric eye, the amplitude of fluctuation of spacing electric eye location swing belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03150159 CN1257810C (en) | 2003-07-21 | 2003-07-21 | Rotating drum printing process of secondary burning glazed tile and improvement of rotaing drum printing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03150159 CN1257810C (en) | 2003-07-21 | 2003-07-21 | Rotating drum printing process of secondary burning glazed tile and improvement of rotaing drum printing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1478662A true CN1478662A (en) | 2004-03-03 |
| CN1257810C CN1257810C (en) | 2006-05-31 |
Family
ID=34156443
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03150159 Expired - Lifetime CN1257810C (en) | 2003-07-21 | 2003-07-21 | Rotating drum printing process of secondary burning glazed tile and improvement of rotaing drum printing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1257810C (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837676A (en) * | 2010-06-10 | 2010-09-22 | 黄建平 | Roller printing method for ceramic adobe |
| CN102417373A (en) * | 2011-09-06 | 2012-04-18 | 佛山市三水新明珠建陶工业有限公司 | Manufacture method of non-aqueous printing ink wet underglaze colour self-sharpening polishing ceramic glazed tile |
| CN104446652A (en) * | 2014-12-14 | 2015-03-25 | 叶大繁 | Slurry sprinkling method and device for forming pattern of unburned wall and floor tile |
| CN112265123A (en) * | 2020-10-22 | 2021-01-26 | 阳西博德精工建材有限公司 | In-glaze printing equipment for wall and floor tiles and printing process thereof |
-
2003
- 2003-07-21 CN CN 03150159 patent/CN1257810C/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837676A (en) * | 2010-06-10 | 2010-09-22 | 黄建平 | Roller printing method for ceramic adobe |
| CN102417373A (en) * | 2011-09-06 | 2012-04-18 | 佛山市三水新明珠建陶工业有限公司 | Manufacture method of non-aqueous printing ink wet underglaze colour self-sharpening polishing ceramic glazed tile |
| CN104446652A (en) * | 2014-12-14 | 2015-03-25 | 叶大繁 | Slurry sprinkling method and device for forming pattern of unburned wall and floor tile |
| CN112265123A (en) * | 2020-10-22 | 2021-01-26 | 阳西博德精工建材有限公司 | In-glaze printing equipment for wall and floor tiles and printing process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1257810C (en) | 2006-05-31 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: GUANGDONG NEWPEARL CERAMICS GROUP CO.,LTD. Free format text: FORMER NAME: GUANGDONG XINMINGZHU CERAMICS CO., LTD. |
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| CP03 | Change of name, title or address |
Address after: No. 1, Shinan Avenue, Nanzhuang Town, Chancheng District, Guangdong, Foshan Patentee after: GUANGDONG NEWPEARL CERAMIC GROUP Co.,Ltd. Address before: Guangdong province Foshan city Chancheng District Nanzhuang Huaxia Ceramics Expo City newpearl Marketing Center Patentee before: Guangdong Xinmingzhu ceramics Co.,Ltd. |
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Foshan Sanshui Wanjia Ceramic Co.,Ltd. Assignor: GUANGDONG NEWPEARL CERAMIC GROUP Co.,Ltd. Contract fulfillment period: 2009.12.12 to 2014.12.12 Contract record no.: 2009440001908 Denomination of invention: Rotating drum printing process of secondary burning glazed tile and improvement of rotaing drum printing machine Granted publication date: 20060531 License type: Exclusive license Record date: 20091225 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.12.12 TO 2014.12.12; CHANGE OF CONTRACT Name of requester: FOSHAN SANSHUI HUIWANJIA CERAMIC CO., LTD. Effective date: 20091225 |
|
| EC01 | Cancellation of recordation of patent licensing contract |
Assignee: Foshan Sanshui Wanjia Ceramic Co.,Ltd. Assignor: GUANGDONG NEWPEARL CERAMIC GROUP Co.,Ltd. Contract record no.: 2009440001908 Date of cancellation: 20101130 |
|
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: FOSHAN SANSHUI NEW PEARL CONSTRUCTION CERAMICS INDUSTRIAL Co.,Ltd. Assignor: GUANGDONG NEWPEARL CERAMIC GROUP Co.,Ltd. Contract record no.: 2010440001511 Denomination of invention: Rotating drum printing process of secondary burning glazed tile and improvement of rotaing drum printing machine Granted publication date: 20060531 License type: Exclusive License Open date: 20040303 Record date: 20101215 |
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| CP01 | Change in the name or title of a patent holder |
Address after: 528219 No. 1, Shinan Avenue, Nanzhuang Town, Chancheng District, Foshan, Guangdong Patentee after: New Pearl Group Co.,Ltd. Address before: 528219 No. 1, Shinan Avenue, Nanzhuang Town, Chancheng District, Foshan, Guangdong Patentee before: GUANGDONG NEWPEARL CERAMIC GROUP Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20060531 |