CN1259900A - Seamless reinforcement for rubber composition and products incorporating such material - Google Patents

Abstract

Rubber composites, for example pneumatic tipes, can be made using seamless, tubular reinforcement. By pulling socks of seamless tubular reinforcement over, for example, a tire building drum, spliceless carcass reinforcement and spliceless belts can be incorporated into tires. Methods of treating the spliceless tubular material, by drawing and by adhesive coating, enhance its strength and adhesion to rubber.

Description

The seamless reinforcement that rubber components is used and contain the product of this material

Technical field

The present invention relates to make the method as the parts of tire of lamination rubber product, involve tyre element and tire simultaneously by described method system.

Background technology

In the method for traditional manufacturing passenger vehicle, pickup truck and lorry tire, be that natural rubber casing ply and composite ply are one after the other elaborated bulging the going up of tire and formed tire.Before tire assembling, the composite ply that calendering is strengthened such as tire+casing ply and band casing ply embed in the rubber curtain layer of cloth will strengthen cord, then be in some applications band restraint be assembled in advance be with assembly drum designed on.This method relates to many correlation step, and need list each parts in detail also thereby require each parts of storage.

In addition, traditional pre-assembled tyre element must have intrinsic interface, and as plies ends, belt edge etc., they must splice, or then need enclose in rubber or other particular component in the situation of belt edge, in case in tire with other isolation of components.

A purpose that exists in this class technology is to reduce the operation of fit a tyre, reduces the parts total amount that must keep simultaneously.The present invention has realized above-mentioned purpose, has eliminated the splicing of carcass in addition, and eliminated belt edge in some form of implementation, has also eliminated simultaneously to be used for the parts at boundary belt edge sometimes.

Summary of the invention

A kind ofly be used to assemble airtyred method, it comprises the steps that (a) is routed to tyre element on the tire drum, up to casingply being elaborated this before assembly drum designed that, (b) move the complete soft cover of seamless net material to this drum with the relation of surrounding and tyre element of before having applied on and (c) continue fit a tyre not adding under the condition of casingply.This method also can comprise the other soft cover of bandwidth of which floor seamless net material moved to and above-mentionedly completely softly puts and make this kind bandwidth soft cover location and form the step of band in the tire that is shaped.

This method also can include other step, promptly when the seamless net material of preparation it is dipped in the adhesive.

This net material can be prepared in name directly upwards to have 5-40epi cord or silk and has the 5-40epi cord or silk on nominal broadwise.

The net material can be selected from polyamide, aromatic polyamides, polyester, polyolefin, steel wire, all-steel cord, coppered steel wire cord or silk and their mixed form.

The invention still further relates to pneumatic tire, this tire comprises that at least one pair of parallel annular beads, the seamless net on this tyre bead expect soft cover, be located at the tread-rubber in the crown district of tire along the unstrengthened inner liner of this seamless net material radial outward setting, along this net material radial outward, and is located at the tyre sidewall between tyre surface and the tyre bead.The band reinforcement can be located between seamless net material and the tyre surface.

A kind of carcass also is provided, the natural rubber that it comprises unstrengthened inner liner that at least one pair of parallel annular beads, the seamless net on this tyre bead expect soft cover, be provided with along this seamless net material radial outward, be provided with along this net material radial outward, with the tyre sidewall of the adjacent setting of tyre bead.

A kind of carcass also is provided, it comprise at least one pair of parallel annular beads, the seamless net on this tyre bead expect soft cover, along the unstrengthened inner liner of this seamless net material radial outward setting, along the natural rubber of this net material radial outward setting, in the crown district of tire, be located at the tread-rubber on the natural rubber, the tyre sidewall that between crown district and tyre bead, is provided with.

Also provide assembling airtyred method, the method comprises the steps: that (a) is located at inner liner and other selective natural rubber parts on the tire drum, (b) seamless net is expected soft cover is according on the tyre element of moving this drum around relation to and laying in advance, (c) cover or be coated on the seamless net material with another rubber layer at least, (d) tyre bead is set on above-mentioned another rubber layer of tire drum, (e) with another layer natural rubber covering tyre bead and above-mentioned another rubber layer form first order carcass at least.This method can comprise further step, and soon tread-rubber is increased on the described first order carcass of tire drum.

Some steps in addition comprise this first order carcass of expansion contacting preformed band bundle and tyre surface, or in tire-mold this first order carcass and cure tyre of expansion.

Tubular net material also is provided, and it comprises and interweaving or double rib thermosetting polymer silk or cord that net wherein forms footpath silk and the tram that has name in the seamless machine-knitted structure, and these have the section shape of circle, ellipse, trapezoidal peace; Wherein these form at least one regular decorative pattern on the total length of this pipe material, and wherein said silk cord scribbles jointing material.In a kind of form of implementation, the name footpath silk of this tubular net material is more than the quantity of nominal tram.

The equipment that is used for making tubular net material also is provided, and it comprises: extruder, and it has in the band mouth mould with outer counter-rotational round end portion, and the shape that get in the hole in the round end portion can provide the solid silk of at least a size when melting charge squeezes out by head; And be used for changing in this and the device of the velocity of rotation of outer round end.This equipment also comprises with the adhesive device of the silk/cord coating that is the net material, and is used for making the pipe material to elongate the stretching device of 200-1000% along its main shaft.

The method that is used for forming the pipe material also is provided, the method comprises the steps: that (a) is pressed through counter-rotational inside and outside round mouth mould with the melt polymerization material, at least in part extrusion process, form cross one another polymer filament, (b) this silk is cooled off with the cross-over joint between the described polymer of the heat cure fusion simultaneously silk, (c) stretching tube material makes tubular net material elongate 200-1000% along its main shaft.The method also includes the step of giving the silk coating before stretching aforementioned tube material with adhesive.This method also can comprise the steps: to prepare to have the mouth mould of various apertures and hole shape, and change a mouthful mould according to required silk footpath and intensity, rotating speed according to required this inside and outside round die head of extruding decorative pattern conversion, make it identical or different, slow, very fast or variation, perhaps in a part of extrusion process, stop operating.

Definition

" triangular rubber core " refers to place the resilient wedge of the contiguous material of tyre bead, for the casingply turnup provides smooth transition region and makes around the bending of tyre bead minimum.

Such part of " tyre bead " finger wheel tire, it is included as the anti-part of opening of annular that plies cords holds, with or without other reinforcements are arranged, as wire loop outsourcing cloth, tire with enhancement Layer, triangular rubber core, protect toe board and chafer to cooperate with the design wheel rim.

" band " refers to the layer of parallel reinforcement cord, embeds in the time of woven or non-woven among the elastomeric material, be not fixed on the tyre bead, and when two or multi-ribbon be assembled into " band bundle " or " band structure ", they become 17-27 ° angle with respect to the equatorial plane of tire.

" oblique tire casing ply " refers to have obliquely from the tyre bead filled core to the tyre bead filled core, by with respect to the equatorial plane of the tire carcass into about the reinforcing cord of 25-50 ° of extension.

" assembly drum designed " refers to cylindrical device, elaborates atypic material (as flexible tyre element) above, and the parts that are used for determining the correlation of these each parts and can handle these assembly are used for being shaped.

" carcass " refers to the tire construction except band structure, tyre surface, tread base and the tyre sidewall rubber on casing ply, but comprises tyre bead.

" chafer " finger ring is used for protecting the cord casing ply not influenced by wheel rim around the tyre bead arranged outside, bent portions is distributed on the wheel rim and with the narrow strip of wheel rim sealing tire.

" cord " refers to add and is twisted to together to form a plurality of silks or the yarn of single line or reinforcement.

" crown " refers to that the carcass in the width limit of tyre surface is along the outermost portion of side face basically.

" equatorial plane " refers to also pass through perpendicular to the pivot center of tire the plane at its tyre surface center.

" silk " refers to single cord or yarn bundle.Sometimes refer to the cord casing ply.

" first order carcass " refers to column carcass (when not expanding), and it comprises its all constituents and is independent of outside the tire.

" second level carcass " refers to the carcass that launches, and it comprises its all constituents, but independent with respect to tire.

" inner liner " refers to constitute inner surface and one or more layers elastic material (chlorobutyl rubber) that comprise the aerated fluid in the tire of tubeless tyre.

When " pantograph ratio " finger wheel tire or carcass structure launch at its formation anchor ring, strengthen the change of angle between the cord.

" pneumatic tire " refers to such lamination type mechanical device, is general toroid shape (normal for opening anchor ring), has tyre bead and tyre surface, and made by rubber, compound, fabric and steel or other materials.In the time of on being installed on automotive wheel, tire provides ground thrust and contains the fluid that supports car load by its tyre surface like this.

" radially " with " radially " refer to radially towards or deviate from the direction of the pivot center of tire.

" shoulder " the make a comment or criticism top of the tyre sidewall under tread edge.

The part of " tyre sidewall " finger wheel tire between tyre surface and tyre bead.

Its end spliced or docks when " splicing " referred to that the casing ply generate is circular.

" tyre surface " refers to such molded rubber parts, and in the time of on being adhered to cover tire, it includes the part that tire contacts with the road surface under the normal inflation of tire and normal load.

" tread width " is meant that the tyre surface that contacts with the road surface promptly is being parallel to the arc length in the plane of pivot center of tire at axial direction.

" turnup casing ply " refers to only be wound up into the end of a casingply on the tyre bead.

" wedge shape part " refer to place with between the edge of intrafascicular band or on, with the elastomeric material of the crown district leveling that helps tire.

Brief description of the drawings

Fig. 1 shows the bright assembly drum designed soft cover of the reinforcing mat material on natural rubber liner layer, selectable chafer and other tyre elements of moving to;

Fig. 2 shows bright assembly drum designed, wherein tyre bead is placed on the rubber mass of reinforcing mat material;

Fig. 2 a shows bright another grade carcass of the present invention and tyre sidewall;

Fig. 2 b shows bright this first order carcass and tyre surface and tyre sidewall;

Fig. 3 shows the second level carcass of bright expansion;

Fig. 3 a shows the carcass of bright expansion and other tyre elements of setting up;

Fig. 3 b shows the carcass of bright expansion and the parts of setting up in addition;

Fig. 4 shows on the bright tyre element that tyre surface is deployed to expansion;

Fig. 5 shows bright another kind net material on assembly drum designed;

Fig. 5 a shows the bright another kind net material that is covered by sheet rubber on assembly drum designed, also is provided with tyre bead on this drum.

Fig. 5 b shows the tyre element of bright expansion, and it is included in the other net material on assembly drum designed;

Fig. 5 c shows the bright second level of the present invention carcass;

Fig. 5 d shows the bright second level carcass that comprises tread rubber;

Fig. 5 e shows bright unvulcanized tire with the net material that is used for reinforcement plies;

Fig. 5 f shows the bright process that is used for making the various parts of net material of the present invention;

Fig. 5 g shows that bright pitch-row on the interior and outside of extrusion die is separated and is used for the another kind net material that toe board is strengthened when inhomogeneous;

Fig. 5 h shows the silk of the radial component of bright another kind of net material, wherein has little oblique angle between cord;

Fig. 5 i shows that bright pitch-row on the interior and outside of extrusion die is separated and is used for the another kind net material that crown is strengthened when inhomogeneous;

Fig. 5 j shows the bright silk of extruding with different rates;

Fig. 5 k shows bright part extruding net material with different net patterns;

Fig. 6 shows bright with the alternative casingply of the soft cover net of double rib material with made tire of the present invention;

Fig. 6 a show the soft cover net of bright usefulness material as casing ply strengthen material with conventional with made tire of the present invention;

Fig. 6 b shows that the bright soft cover net of the double rib material of using is as casing ply reinforcement material and the made tire of the present invention of band material;

Fig. 7 shows the pantograph ratio of bright net material on the toroid tire.

Detailed description of the Invention

With reference now to Fig. 1,, assembly drum designed 10 are used to construct tire, wherein with technology known in the present technique at least one deck rubber layer and selectively miscellaneous part be layed in assembly drum designed on.The composite casing casing ply is applied to assembly drum designed on during the traditional tire of structure, the soft cover 14 of polymer filament (net material) of interlocking is moved on this rubber components assembly drum designed and that before added from a side of drum 10, according to used here, the nothing of " soft cover " vial shape splicing fabric web, it comprise name radially with the cord or the silk of nominal broadwise.So-called " name footpath silk " is meant that with " nominal tram " this class silk is to be under the relative mutually angle, and why be because described silk is not footpath silk and the tram under the ordinary meaning with this title, because such name footpath silk will have identical physical characteristic with nominal tram under most of situations, under many situations, these generals neither cut-off line direction also are orientated not according to the machine direction of fabric simultaneously.

Shown in form of implementation, name footpath silk 16 and nominal tram 18 in soft cover 14 in its intersection point 19 places consolidation.Silk 16 and 18 can the thermoplastic polymer be expected preparation.The thermoplastic that is fit to can be selected from nylon, polyalkylene amide and polyester and their mixture.

For the silk screen of this consolidation is distinguished mutually with following woven or knitted structure, this polymeric web is called " network mesh " sometimes at this.

Network mesh is radially to make with the fusion silk of nominal broadwise by the name of pushing thermoplastic simultaneously, wherein the fusion materials flow of subtend intersect and its temperature drop to its fusing point when following consolidation to together.Can be by the net that this process is made available from Applied Extrusion Technologies, 96 Swampscott Road, Salem, MA; Conweb Plastics, 2640, Patton Rd, Rockville, Md.55113; NSW Corporation, the tame branch company of Siemans, 530Gregcry Ave, Roanoke, Va.24016, and various other suppliers.

The footpath yarn count of above-mentioned network mesh material, per inch footpath yarn number (epi) and each diameter and cross section shape can be by number, shape, spacing and the size Control of extrusion mouth mould mesopore.

In other forms of implementation, the net material of interlocking can be knitting or woven, adopts any twisting or the fabric of not twisting or wire cord or cable.The net of interlocking can be made for and make its footpath silk and tram relation object be similar to above-mentioned molten polymer, just the not consolidation of intersection point of footpath silk and tram and can move relative to each other at limit internal diameter silk and the tram that the structure that net is expected is stipulated.

The soft cover that is used for the net material of tire reinforcement plies is made for the soft cover of deformable that makes its cut-off footpath can allow this reinforcing mat material and is easy to move to assembly drum designed, but can be not loose cause fold when elaborating on this reinforcement material on bulging when tyre bead and miscellaneous part.In some cases, the soft cover of net material can " stretchings " as described below, makes its diameter less than assembly drum designed, but because its deformability and its intrinsic extensibility, this net material can be stretched be easy to be coupled to assembly drum designed on.

In United States Patent (USP) 5513683 and the technical description wherein quoted as proof, the stretching of silk material has material impact to its physical property as people such as Causa.Because the character of described web frame, " stretching " comprise that " master " of web frame stretches and " pair " of silk material stretches.

It is the diameter that it will be used for tire wherein at least that the soft cover of described net material can be designed to make its diameter to be stretched to, and can be stretched to diameter greater than this diameter of tyres, in it is used, to stand providing balance between required flexible of normal deformation at the required restriction character of casing ply and tire.

Below referring to Fig. 2, at net reinforcement 14 after in place on assembly drum designed 10, can be to this net material, and then move tyre bead 22 in place with another rubber layer 21 laies.

With reference to figure 2a, the selective triangular rubber core that employing may be added, wedge and other this structures to the peculiar parts of special tire construction, or the first order carcass 15 among the figure can place memory point from assembly drum designed taking off, maybe can continue assembling and a tire construction is provided, at this moment be to place the first order carcass mould to launch, with contact with adhere to band bundle and the tyre surface that assembles in advance, make them one arise from the mould and vulcanize then.

Referring to Fig. 2 b, in another kind of tire construction, do not need band bundle, tyre surface 29 can be attached on this first order carcass before assembly drum designed taking off at first order carcass, first order carcass/tyre surface 15a is launched in tire-mold and vulcanizes.

Expert scholar knows that in addition additive method is used for tire assembly with first order carcass, and the step of separating that for example can be before placing pre-assembled green tire in the sulfurizing mould is launched carcass and be adhered on the pre-assembled band bundle.Using the pre-assembled additive method of the present invention in the structure tire is that expert personage is known.

In the another kind of method of fit a tyre, referring to Fig. 3, can start assembly drum designed 10 shapes, promptly shorten assembly drum designed and make tyre bead more together approaching, go the turnup tyre element part between two tyre beads 26 (referring to Fig. 2) not vertically with turn-up bladders 27 then tyre assembly generate tire.When the tire drum starts in this deployment step and when making tyre element get the shape of tire, net material reinforcement plies 14 will be tightened and the silk of netting material will be fit to the tire shape convergent-divergent.Silk is cross-coupled owing to can make this silk possess very big intensity, and tire just can not add the band reinforcement in addition and be configured to.

In addition, know, depend on the requirement of strength of specific tires, can adopt the soft cover net of multilayer material as expert scholar.

Referring to Fig. 3 a and 3b, after deployment step, tyre sidewall 24 and band can be added on the tire of expansion.In Fig. 3 a, show the band 62a of bright routine and setting up of 64a.In Fig. 3 b, be to be similar to the soft cover of carcass but width with band cuts off by the size of pipe by the made another kind of other net material with 62 and 64 advantage, so make it need not simultaneously splicing.

Expert scholar should know and also can adopt other technologies to construct tire according to this method, for example can add tyre sidewall before deployment step.

Referring to Fig. 4, can in this structure, add tyre surface 29.Add that tyre surface generally shows the structure of having finished green tire.

Can do certain control in specific tire, providing required silk thread or cord bias angle to the orientation of cord in the net material 14 or silk, but in general, net 14 will play the effect that extremely is similar to oblique casing ply, show silk 16,18 will be when tire launches convergent-divergent.Above-mentioned web frame naturally will be structurally one be made peace and is regulated its orientation, provides maximum intensity for it need add the strength significantly at tire.Referring to Fig. 7, for example when launching to be combined with the tire of net material, the angle between the silk just reduces at expansion direction, and that name footpath silk and nominal tram make towards expansion direction is drop-down, increases the resistance of the further expansion of its resistance.

The advantage of net material reinforcement described here is, provides required other reinforcement intensity by handling, and can control the size of silk and the filament size between the consolidation point.Can control the convergent-divergent length of the length of footpath silk between the consolidation point and tram in addition, control specific silk angular orientation thus with the control net.This conception of species can be used to force the orientation of woven silk to approach to arrive seen in the conventional radial.

In addition, when adopting the band reinforcement with net material form, silk becomes cross reference, and the net material pipe of mark cun can replace two bands in the conventional tire, has also just eliminated at least two joints points simultaneously.The oblique angle of the silk in the silk in the band and the pantograph ratio of the casingply of no wrinkle and the tyre sidewall, they eliminated in the radial usually with convex-concave.There is the net of consolidation can increase punctured resistance again in crown region.

With reference to figure 5, in another form of implementation, can do such improvement to net, the mobile reinforcement 52 that provides of control silk material in extruding, it can replace casingply and band reinforcement, and can play the effect identical with the radial ply carcass reinforcement in essentially identical mode in the tyre sidewall district of tire.This armature materials and parts 52 that improved can be used for assembly drum designed 10 with respect to reinforcement 14 described same way as with the front.

Fig. 5 a shows and brightly is being coated with the rubber layer of setting up 21 and is laying reinforcing mat material on the tire drum of tyre bead 22 thereon.

Fig. 5 b shows the orientation of silk in the bright net 52 in the carcass that launches.Can see; improved reinforcement 52 is between the tyre bead and zone of tire; for cord 55; its orientation is same as conventional reinforcement in the radial ply in the tire; the network edge 55 that is orientated by the oblique angle then helps the bead region of fortified tyre, and can no longer need to follow enhancement Layer etc. with protecting toe board protective device and tire.Interlocking portion 54 also presses the oblique angle and is orientated, and can provide extra reinforcement to the crown district of tire construction, and can be used to replace conventional band to strengthen.

Referring to Fig. 5 c and 5d, with or without tyre surface and be the second level carcass made from net 52, can be with the first order carcass described same way as of front with respect to Fig. 2 a and 2b, lay in or be assembled on the tire.

Fig. 5 e shows clear a kind of selectable tire construction, wherein except that having the net reinforcement 52 that band net 54 is arranged, has adopted traditional band 62a, 64a.

Referring now to Fig. 5 f,, equipment 110 can be used to prepare engagement type net material of the present invention.Equipment 110 comprises it being common extruder 102 and mouthful mould 112 basically.This extruder can be used by vertical mode, is utilized the weight-driven extrudate.This extruder can improve and be used in combination with spraying or impregnating unit 132,136 and heating and drying oven 134,138 and following withdrawing roll 140 and cutting knife 142, the network type web frame 126 that can be used for the various remodeling of tire of the present invention with preparation, and this all structure can be made in turn by identical mode.

Identical with situation common in the present technique, extruder 102 is used for forcing to send a mouthful mould 112 melted material 104 of making network type net material, and melted material 104 is pushed away hole 122,124 in the through port mould 112 at this.The diameter that mouthful mould 112 is had preferably reaches 4 times of diameter of tire approximately, and available support column 128 supports with cooling extruded network type net material 126 and keeps its diameter to solidify up to melting charge simultaneously.

126 be adhered on the rubber components of tire in order to ensure netting material, the network type net material that squeezes out can be coated with adhesive, RFL (resorcinol formaldehyde latex) adhesive for example, drying at dipping or spray unit 132 floating coats and in heating unit 134.So adopting the second cover coater unit 136 and drier 138 guarantees the complete nerve of a covering material of adhesive.

Expert scholar is when knowing that available similar coating process makes adhesive coating to interconnected net material.

Shown in the form of implementation, can utilize gravity or roller to control the net material by the motion of dipping with heating unit, following withdrawing roll 140 then makes network type net 126 promptly be pulled to 4 times of its original length along the main shaft of the trombone slide of this material along the flow direction of machine, is equivalent to approximately or less than the diameter of tire drum and its diameter is reduced to.

As selection, available for example coater unit 136 is applied to the hydroelasticity material on the net material 126 as the another kind of method of elaborating an independent rubber layer 21 in the tire packaging technology with drier 138.

Can separate each soft cover from extrusion profile with cutting knife 142.

Each soft cover directly can be directed on the tyre assembling apparatus, maybe can it be laid in the method that expert personage is familiar with.Can be used to lay in extruding pipe by tubular net material is moved and rolls in addition on the coating materials that does not adhere to adhesive on this coating materials of the second layer.Expert scholar is when recognizing the additive method of handling this material.

Use this equipment, mouthful mould 112 particularly, the physical property that just can come design grid for special applications.For example can make dark and broad to hole 122 and 124, the size and the intensity of the silk of extruding with control can change the spacing in hole and number simultaneously to change the decorative pattern of net.In addition, the rotating speed of counter-rotational internal orifice mould 116 and collar extension mould 114 can be transformed into have slow or fast speeds, identical or different speed or variable speed, to form the various decorative pattern of specific use.

Fig. 5 g-5j shows can be in netting material, and (5g 5i) or with different speed rotates interior and collar extension mould 114,116 by changing inner/outer hole spacing each other; Get low-down speed ((5h), with make mouthful mould stall make the situation of parallel silk 55 different) by making a mouthful mould; And possible decorative pattern by rotating a mouthful mould (5j) with variable speed, developing.Expert scholar can grasp other forms that are subject to variation of net pattern according to required design character.

Referring to Fig. 5 f and 5k, this net can be extruded continuously, and in a kind of form of implementation of the present invention, can different net patterns for different tires or for the zones of different of same tire develops in identical continuously extruded process.

In not adopting the another kind of form of implementation of hydroelasticity material,, have in the space that significant rubber mass flows into the net material and make rubber surround silk in deployment step and in the process of sulfuration green tire.

At last, Fig. 6,6a and 6b show with partial cutaway that form is shown and understand other forms of implementation assembled tire.Fig. 6 shows the bright tire that makes of band reinforcement that need not be other with the net carcass reinforcement.Fig. 6 a shows that the paddle wheel mold has the net reinforcement of band 62a, the 64a of net reinforcement 14 and routine.Fig. 6 b shows in the bright form of implementation and has replaced casingply with reinforcing mat 14, and replaced conventional belt with reinforcing mat 62,64.Net reinforcement 14 is wound on the tyre bead 22, and tyre surface 29 radially is located in the crown district of tire on the guipure reinforcement 62, and tyre sidewall 24 is located between this tyre surface and the tyre bead.

Although the present invention has been done concrete diagram and explanation, expert scholar should know, in the scope of appended claim book is to provide all different changes and form of implementation to the present invention.Scope of the present invention is limit by the appended claim book only.

Claims (34)

1. airtyred method that is shaped, it comprises the steps: that (a) is routed to tyre element on the tire drum, to the last casingply is elaborated this assembly drum designed on, (b) the complete soft cover of seamless net material is moved on this tyre element that rouses and before applied with the relation of surrounding, (c) do not added continuation shaping tire under the condition of casingply.

2. method according to claim 1, it also comprises the steps: the soft cover of bandwidth of which floor seamless net material in addition moved to, and the above-mentioned first order is soft to be put and makes this kind bandwidth soft cover location and form band in the tire that is shaped.

3. method according to claim 1, it also comprises the steps: by above-mentioned material being impregnated in the seamless net material of preparation in the adhesive.

4. method according to claim 1, it also comprises the steps: described net material is prepared in name directly upwards has cord or the silk of 5-40epi and have cord or the silk of 5-40epi on nominal broadwise.

5. method according to claim 1, it also comprises the steps: to choose described net material from polyamide, aromatic polyamides, polyester, polyolefin, steel wire, all-steel cord, copper facing copper wire cord and their mixed form.

6. pneumatic tire, it comprises at least one pair of parallel annular beads, surround seamless net on the above-mentioned tyre bead expects soft cover, is located at the tread-rubber in the crown district of tire along the unstrengthened inner liner of above-mentioned seamless net material radial inward setting, along above-mentioned net material radial outward, and is located at the tyre sidewall between this tyre surface and the tyre bead.

7. tire as claimed in claim 6 wherein, is provided with the band reinforcement between above-mentioned seamless net material and above-mentioned tyre surface.

8. tire as claimed in claim 6, wherein, above-mentioned seamless net material is selected from polyamide, aromatic polyamides, polyester, polyolefin, steel wire, all-steel cord, coppered steel wire cord and their combining form.

9. tire as claimed in claim 6, wherein, described seamless net expects that soft tackling has the cord of the nominal 5-40epi that radially goes up or cord or the silk of silk and the 5-40epi on nominal broadwise.

10. first order carcass, the natural rubber that it comprises at least one pair of parallel annular beads, surround unstrengthened inner liner that seamless net on this tyre bead expects soft cover, is provided with along above-mentioned seamless net material radial inward, be provided with along above-mentioned net material radial outward, and with the tyre sidewall of the adjacent setting of above-mentioned bead.

11. carcass as claimed in claim 10, wherein, above-mentioned seamless net material is selected from polyamide, aromatic polyamides, polyester, polyolefin, steel wire, coppered steel wire, all-steel cord or coppered steel wire cord, and their mixed form.

12. carcass as claimed in claim 10, wherein, above-mentioned seamless net material is soft to be enclosed within cord or the silk that the name footpath upwards has 5-40epi, has cord or the silk of 5-40epi simultaneously on nominal broadwise.

13. a pneumatic tire carcass, it comprises at least one pair of parallel annular beads, surround seamless net on the above-mentioned tyre bead expect soft cover, be located at the tread-rubber on the above-mentioned natural rubber in the crown district of tire along the unstrengthened inner liner of this seamless net material radial inward setting, along the natural rubber of above-mentioned net material radial outward setting and be located at above-mentioned tyre surface and above-mentioned tyre bead between tyre sidewall.

14. carcass as claimed in claim 13, wherein, above-mentioned seamless net material is selected from polyamide, aromatic polyamides, polyester, polyolefin, steel wire, coppered steel wire, all-steel cord or coppered steel wire cord, and their mixed form.

15. carcass as claimed in claim 13, wherein, above-mentioned seamless net expects that soft tackling has the cord of the nominal 5-40epi that radially goes up or cord or the silk of the 5-40epi on silk and the nominal broadwise.

16. airtyred method that is shaped, it comprises the steps: that (a) is located at inner liner and other selective natural rubber parts on the tire drum, (b) seamless net is expected soft net is according on the tyre element of moving this drum around relation to and laying in advance, (c) use another rubber layer covering at least or coating to this seamless net material, (d) above-mentioned tyre bead is set on above-mentioned another rubber layer of above-mentioned tire drum, and (e) covers above-mentioned tyre bead and above-mentioned another rubber layer formation first order carcass with another layer natural rubber at least.

17. method as claimed in claim 16, it also comprises tread-rubber is added to step on the described first order carcass on the tire drum.

18. method as claimed in claim 16, it also comprises launches described first order carcass to contact the step of preformed band bundle and tyre surface.

19. method as claimed in claim 16, it also is included in and launches this first order carcass and tire curing step in the tire-mold.

20. one kind tubular net material, it comprises and interweaving or double rib thermosetting polymer silk or cord, have name footpath silk and tram in the seamless machine-knitted structure that wherein above-mentioned net forms, above-mentioned silk has the section shape of circle, ellipse, trapezoidal peace, and these form at least one regular decorative pattern on the total length of this pipe material, and wherein said silk/cord scribbles jointing material.

21. tubular net material as claimed in claim 20, wherein, the number of name footpath silk is greater than the number of nominal tram.

22. tubular net material as claimed in claim 20, wherein, the material that described silk or cord comprise is selected from polyamide, aromatic polyamides, polyester, polyolefin, steel wire, all-steel cord, coppered steel wire cord or silk, and their mixed form.

23. tubular net material as claimed in claim 20, wherein, described name footpath silk and/or tram have arc or sinusoidal wave configuration.

24. tubular net material as claimed in claim 20, it is cut into the length suitable with the length of airtyred carcass, and wherein said length comprises the different woven designs of 1-X of the correspondence on the different sections of length therewith.

25. tubular net material as claimed in claim 20, wherein, described adhesive scribbles the hydroelasticity material.

26. equipment of making tubular net material, this equipment comprises: extruder, it has in the band mouth mould with outer counter-rotational round end portion, the shape that get in hole in the above-mentioned round end portion can provide the solid silk of at least a size when melting charge squeezes out by described head, and is used for changing in this device with cylindrical head rotating speed.

27. equipment as claimed in claim 26, it also comprises with adhesive being the device of the silk/cord coating of described net material.

28. equipment as claimed in claim 26, it also comprises and is used for described pipe material is elongated along its main shaft the device of 200%-1000%.

29. method that forms the pipe material, it comprises the steps: that (a) is pressed through the melt polymerization material counter-rotational inside and outside round mouth mould and forms cross one another polymer filament at least in part extrusion process, (b) with the cross-over joint between the above-mentioned silk of above-mentioned silk cooling fusion simultaneously, and (c) stretching aforementioned tube material makes tubular net material elongate 200%-1000% along its main shaft.

30. method as claimed in claim 29, it also is included in the preceding step of giving described silk coating with adhesive of stretching aforementioned tube material.

31. method as claimed in claim 30, it also comprises the step to aforementioned tube material coating liquid elastic material.

32. method as claimed in claim 29, it also comprises the step that makes mouth mould with different apertures and shape and change the mouth mould according to the size of required silk and intensity.

33. method as claimed in claim 29, it also comprises according to required extruding decorative pattern the rotating speed of inside and outside round mouth mould is changed to identical or different, very fast or slower or variable step.

34. method as claimed in claim 33, it also is included in one section step that stops operating in the described extrusion process.

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