CN1256318C - Process for preparing chicoric acid from chicory - Google Patents
Process for preparing chicoric acid from chicory Download PDFInfo
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- CN1256318C CN1256318C CN 200410073388 CN200410073388A CN1256318C CN 1256318 C CN1256318 C CN 1256318C CN 200410073388 CN200410073388 CN 200410073388 CN 200410073388 A CN200410073388 A CN 200410073388A CN 1256318 C CN1256318 C CN 1256318C
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Abstract
本发明提供了一种从菊苣中提取高含量高纯度的菊苣酸产品的制备工艺,包括对菊苣原材料进行采后处理,提高收获后菊苣中菊苣酸的含量,大幅度的降低原料成本;对加工原材料进行预处理,最大限度保存植物中的菊苣酸不被分解;选择恰当的提取溶剂和分离技术,最大限度的提取并分离出植物中的活性成分,降低生产成本;选择科学先进的纯化技术和设备,有效的除去非菊苣酸杂质,提高菊苣酸的纯度和含量;选择优化的分离载体和填料,实现工业化生产菊苣酸纯品;选择合适的商品存在形式,延长菊苣酸的保质期。本发明的方法能够生产多样产品,满足对产品的不同需要。
The present invention provides a preparation process for extracting a high-content and high-purity chicoric acid product from chicory, comprising post-harvest treatment of chicory raw materials, increasing the content of chicoric acid in the harvested chicory, and significantly reducing the cost of raw materials; pre-treating the processed raw materials, preserving the chicoric acid in the plants to the maximum extent without being decomposed; selecting appropriate extraction solvents and separation technologies, extracting and separating active ingredients in the plants to the maximum extent, and reducing production costs; selecting scientifically advanced purification technologies and equipment, effectively removing non-chicoric acid impurities, and increasing the purity and content of chicoric acid; selecting optimized separation carriers and fillers, and realizing industrial production of pure chicoric acid products; selecting appropriate commodity existence forms, and extending the shelf life of chicoric acid. The method of the present invention can produce a variety of products to meet different needs for products.
Description
技术领域technical field
本发明属于化工提取领域,特别涉及一种利用菊苣进行生产菊苣酸的工艺。The invention belongs to the field of chemical extraction, in particular to a process for producing cichoric acid by using chicory.
背景技术Background technique
菊苣酸,又称二咖啡酒石酸,属咖啡酸衍生物。是目前国际上受到普遍重视的一种免疫促进剂和免疫调节剂,另外,还具有刺激吞噬作用、抑制透明质酸酶的复制、保护胶原蛋白III不受可导致降解的自由基的影响、抗HIV、抗癌、抗衰老等作用,是应用于制药原料和保健食品的主要成分。Chichoric acid, also known as two coffee tartaric acid, is a derivative of caffeic acid. It is an immunostimulator and immunomodulator that is widely valued in the world. In addition, it can stimulate phagocytosis, inhibit the replication of hyaluronidase, protect collagen III from free radicals that can cause degradation, and resist HIV, anti-cancer, anti-aging, etc., are the main ingredients used in pharmaceutical raw materials and health food.
菊苣酸通常存在于菊科植物中,目前国际上生产菊苣酸的主要是从紫锥菊、松果菊、白松果菊中提取。因为菊苣酸具有化学不稳定性,因而从植物中提取和保存菊苣酸具有很大的挑战性。中国专利申请号为CN00813200,名称为“紫松果菊属补剂和制备方法”,提供了包括菊苣酸在内的至少两种组分的补剂及其制备方法,应用的原料是紫松果菊属植物,产品以多种有效成分的提取为目标。然而在我国的药用植物中,该成分主要存在于植物菊苣中。菊苣是菊科菊苣属多年生草本植物,原产欧洲,广泛用作饲料、蔬菜和制糖原料,全草含有菊苣酸,80年代引入我国,目前已成为我国最有发展前途的饲料和经济作物新品种,广为栽培。Chichoric acid usually exists in Compositae plants. At present, the international production of cichoric acid is mainly extracted from Echinacea purpurea, Echinacea purpurea, and Echinacea chinensis. Extracting and preserving cichoric acid from plants is very challenging because of its chemical instability. The Chinese patent application number is CN00813200, titled "Echinacea tonic and preparation method", which provides a tonic with at least two components including cichoric acid and its preparation method, and the raw material used is Echinacea Chrysanthemum, the product is aimed at the extraction of various active ingredients. However, in the medicinal plants in our country, this component mainly exists in the plant Chicory. Chicory is a perennial herb of the genus Chicory in the Compositae family. It originates in Europe and is widely used as feed, vegetables and sugar raw materials. variety, widely cultivated.
目前市场上菊苣酸较多的是以液体的形式存在,其中含有大量的水,而水增加了菊苣酸产品的重量和体积,增加了不必要的处理和运输的费用。鲜菊苣汁中的水为微生物和酵母提供了产生活性的环境,使菊苣汁液容易发酵霉变,使菊苣酸容易降解。因此,将菊苣酸制成粉末状、片剂、胶囊以克服上述问题成为业内技术人员关注的热点。Most cichoric acid currently on the market exists in the form of a liquid, which contains a large amount of water, and water increases the weight and volume of the cichoric acid product, increasing unnecessary processing and transportation costs. The water in fresh chicory juice provides an active environment for microorganisms and yeasts, making the chicory juice easy to ferment and mildew, and chicory acid to be easily degraded. Therefore, making cichoric acid into powder, tablets, and capsules has become a focus of attention of those skilled in the art to overcome the above problems.
发明内容Contents of the invention
本发明旨在提供一种从菊苣中提取能够促进健康的生物活性成份咖啡酸衍生物——菊苣酸的工艺,本发明通过采后处理提高收获后菊苣中菊苣酸的含量,大幅度的降低原料成本。The present invention aims to provide a process for extracting caffeic acid derivatives, which can promote health, from chicory, which is a bioactive ingredient that can promote health. cost.
实现上述目的的具体技术方案是,1.一种利用菊苣制备菊苣酸的工艺,以菊苣的根、茎、叶为原料,其特征在于,该工艺包括下列步骤:The concrete technical scheme that realizes above-mentioned object is, 1. a kind of technology that utilizes chicory to prepare cichoric acid, is raw material with the root, stem, leaf of chicory, it is characterized in that, this technique comprises the following steps:
1)菊苣采后处理1) Post-harvest treatment of chicory
a.菊苣采收:选择种植1-3年的菊苣,盛花期选择地上部分的茎、叶为原料,待地上部分的茎、叶枯萎后采挖根部作原料;a. Chicory harvesting: choose chicory planted for 1-3 years, select the stems and leaves of the aboveground part as raw materials during the full flowering stage, and dig the roots as raw materials after the stems and leaves of the aboveground parts wither;
b.粉碎:对收获的地上部分的茎、叶原料经除杂后立即在4-10℃的冷室中进行粉碎;对于根部原料快速洗去泥沙、杂物并迅速风干并切片;b. Crushing: Immediately pulverize the stems and leaves of the harvested aerial parts in a cold room at 4-10°C after removing impurities; quickly wash away the silt and sundries for the root raw materials, quickly air-dry and slice;
c.控制相对湿度、调整氧气、低温处理:粉碎后的茎、叶原料和切片后的根部原料放入一个聚乙烯袋或麻布袋或纸袋中,使其保持敞开状态,使原料完全暴露于空气之中,袋子上最好还有几个2-3cm的开口,然后将袋子快速放入冷冻环境中,并保持其相对湿度40-85%,温度在0-10℃之间,时间96小时。c. Control relative humidity, adjust oxygen, and low-temperature treatment: Put the crushed stem and leaf raw materials and sliced root raw materials into a polyethylene bag or burlap bag or paper bag, keep it open, and expose the raw materials to the air completely Among them, there are preferably several openings of 2-3cm on the bag, and then the bag is quickly put into the freezing environment, and its relative humidity is kept at 40-85%, the temperature is between 0-10°C, and the time is 96 hours.
经过上述处理的菊苣原料,直接进行下一道工序的加工,或采用微波真空干燥、冷冻升华干燥进行干燥处理,使原料中水分含量小于10%,待以后加工使用;The chicory raw material processed above is directly processed in the next process, or dried by microwave vacuum drying or freeze-sublimation drying, so that the moisture content in the raw material is less than 10%, and it is processed and used later;
2)提取步骤2) Extraction step
提取分为对地上部分的茎、叶原料提取和菊苣根原料提取The extraction is divided into the stem and leaf raw material extraction of the aerial part and the chicory root raw material extraction
a.地上部分的茎、叶原料提取:a. Stem and leaf raw material extraction of aerial parts:
将干燥处理的菊苣原料加入40%-70%乙醇或甲醇溶液作为提取溶剂,料液比1∶3G/V~1∶20G/V并在搅拌的同时通入速率为500L/小时的氮气以防止菊苣酸降解;在室温下放置30小时,然后浸提菊苣酸,得到菊苣酸提取液;Add 40%-70% ethanol or methanol solution to the dried chicory raw material as the extraction solvent, the ratio of solid to liquid is 1: 3G/V~1: 20G/V and while stirring, the rate of feeding into nitrogen is 500L/hour to prevent Degradation of cichoric acid; standing at room temperature for 30 hours, then extracting cichoric acid to obtain a cichoric acid extract;
或在菊苣原料加入40%-70%乙醇或甲醇溶液作为提取溶剂,采用超声提取40min,料液比1∶3G/V~1∶10G/V;离心或压榨分离得到菊苣酸提取液,渣再重复提取一次,提取液合并;Or add 40%-70% ethanol or methanol solution to the chicory raw material as an extraction solvent, use ultrasonic extraction for 40 minutes, and the ratio of solid to liquid is 1:3G/V~1:10G/V; centrifuge or squeeze to obtain the chicory acid extract, and the residue is then extracted Repeat the extraction once, and the extracts are combined;
b.菊苣根原料提取:b. Raw material extraction of chicory root:
将冷冻处理的干燥的菊苣根材料再进行磨碎,加入沸水,料液比1∶2G/V~1∶20G/V,水中浸提2~4.5分钟,冷却至60℃并在此温度放置4小时,通过机械螺旋式压榨机榨汁,得到的固体残渣再重复浸提两次,合并菊苣酸提取液;Grind the freeze-treated dried chicory root material again, add boiling water, the ratio of material to liquid is 1:2G/V~1:20G/V, extract in water for 2~4.5 minutes, cool to 60°C and place at this temperature for 4 hours, squeeze the juice through a mechanical screw press, and repeat the leaching of the obtained solid residue twice, and combine the chicory acid extract;
3)将上述提取步骤中制备的菊苣酸提取液按照不同产品含量要求分别制备含量不同的菊苣酸粉末。3) Prepare cichoric acid powders with different contents according to different product content requirements from the cichoric acid extract prepared in the above extraction step.
上述含量不同的菊苣酸粉末包括菊苣酸产品A、菊苣酸产品B、菊苣酸产品C,其制备方法分别是:The above-mentioned cichoric acid powders with different contents include cichoric acid product A, cichoric acid product B, and cichoric acid product C, and their preparation methods are respectively:
a.制备菊苣酸产品Aa. prepare cichoric acid product A
将地上部分的茎、叶原料提取得到的菊苣酸提取液,通过中空无机纤维微滤膜过滤除去蛋白质、鞣质、多糖和其它大分子量干扰成份及微生物、菌体、病毒等杂质,微滤膜孔径在0.10μm~0.25μm之间,然后40℃旋转薄膜蒸发仪浓缩,在60℃,真空度为0.08MPa下烘干得到菊苣酸粉末,该菊苣酸粉末含量高于30%,为菊苣酸产品A;The cichoric acid extract obtained by extracting the stems and leaves of the aerial part is filtered through a hollow inorganic fiber microfiltration membrane to remove proteins, tannins, polysaccharides and other large molecular weight interference components as well as impurities such as microorganisms, bacteria, viruses, etc., and the microfiltration membrane The pore size is between 0.10μm and 0.25μm, and then concentrated by a rotary thin film evaporator at 40°C, dried at 60°C and a vacuum of 0.08MPa to obtain cichoric acid powder. The content of the cichoric acid powder is higher than 30%, which is a cichoric acid product. A;
b.制备菊苣酸产品Bb. Preparation of Chichoric Acid Product B
①菊苣根原料的菊苣酸提取液精制:①Refinement of chicory acid extract from chicory root raw material:
将根菊苣酸提取液中浓缩至原提取液的1/2以下,然后加入1-5倍量的95%醇,单位:V/V,加入醇后,溶液的醇含量不低于60%,单位:V/V,静置2-5h,抽滤或离心分离,除去汁液中的多糖以及其它沉淀物质,离心过滤得到含有较高浓度的菊苣酸汁液。优选孔径在0.05-0.25μm的中空纤维无机超滤膜,完全除去菌体、凝固和水溶性蛋白、胶体、色素和其它的不溶物,得到菊苣酸精制提取液;Concentrate the root chicory acid extract to less than 1/2 of the original extract, then add 1-5 times the amount of 95% alcohol, unit: V/V, after adding alcohol, the alcohol content of the solution is not less than 60%, Unit: V/V, let stand for 2-5 hours, suction filter or centrifuge to remove polysaccharides and other precipitated substances in the juice, and centrifuge to obtain juice with a higher concentration of cichoric acid. A hollow fiber inorganic ultrafiltration membrane with a pore size of 0.05-0.25 μm is preferred to completely remove bacteria, solidified and water-soluble proteins, colloids, pigments and other insoluble substances to obtain a refined extract of cichoric acid;
②菊苣酸产品B的制备:②Preparation of cichoric acid product B:
将菊苣酸精制提取液进行40-50℃真空浓缩,浓缩至提取液中固形物的含量在20%-35%之间,然后加热至80℃,在浓缩液中加入麦芽糖或麦芽糖糊精、磷酸三钙非吸湿性载体,加入量与可溶性固体的比例为0.2∶1~1.2∶1,然后经过真空干燥、喷雾干燥方式进行干燥,喷雾干燥法时其入口温度控制在149℃-160℃之间,出口温度控制在93℃~104℃之间,得到的产物再通过100目筛滤除,保证其至少有40%通过;或者至少100%通过16目筛,最终得到菊苣酸含量20%以上的菊苣酸粉末,即为菊苣酸产品B。Concentrate the refined chicory acid extract under vacuum at 40-50°C until the solid content in the extract is between 20% and 35%, then heat to 80°C, add maltose or maltodextrin, phosphoric acid to the concentrate Tricalcium non-hygroscopic carrier, the ratio of the added amount to the soluble solid is 0.2:1~1.2:1, and then dried by vacuum drying and spray drying, and the inlet temperature is controlled between 149°C and 160°C during the spray drying method , the outlet temperature is controlled between 93°C and 104°C, and the obtained product is filtered through a 100-mesh sieve to ensure that at least 40% of it passes through; or at least 100% passes through a 16-mesh sieve to finally obtain a cichoric acid content of more than 20%. Chichoric acid powder is cichoric acid product B.
c.制备菊苣酸产品Cc. Preparation of Chichoric Acid Product C
①大孔吸附树脂吸附分离:①Macroporous adsorption resin adsorption separation:
将上述从菊苣地上部分或根中得到的菊苣酸精制提取液,浓缩除去醇,用蒸馏水或去离子水重新溶解,以10ml/min的速度将样品上大孔吸附树脂柱,让树脂充分静置吸附平衡5小时以上,水洗除去未被树脂吸附的杂质后,然后用5%-10%甲醇-水洗脱,单位:V/V,收集洗脱液,40℃旋转薄膜蒸发仪浓缩,除去甲醇,得到菊苣酸;Concentrate the above-mentioned cichoric acid refined extract obtained from the aerial parts or roots of chicory to remove alcohol, redissolve it with distilled water or deionized water, and put the sample on a macroporous adsorption resin column at a speed of 10ml/min, and let the resin fully stand Adsorption balance for more than 5 hours, wash with water to remove impurities that are not adsorbed by the resin, and then elute with 5%-10% methanol-water, unit: V/V, collect the eluate, concentrate with a rotary thin film evaporator at 40°C, and remove methanol , to obtain cichoric acid;
②C-18反向硅胶柱柱层析:②C-18 reverse silica gel column chromatography:
将大孔吸附树脂纯化得到的菊苣酸浸膏,用甲醇溶液溶解,上C-18硅胶柱,用50%的甲醇溶液洗脱,以甲苯:乙酸乙酯:甲酸等于5∶2∶0.7为展开剂,硅胶GF254薄板展开,以菊苣酸标品作对照,检测并合并收集菊苣酸洗脱液,浓缩,除去甲醇,水重结晶,冷冻升华干燥,得到含量90%以上的纯品菊苣酸,即为菊苣酸产品c。The cichoric acid extract obtained from the purification of the macroporous adsorption resin is dissolved in methanol solution, put on a C-18 silica gel column, and eluted with 50% methanol solution, and developed with toluene:ethyl acetate:formic acid equal to 5:2:0.7 reagent, silica gel GF 254 thin plate development, with cichoric acid standard product as a control, detection and combined collection of cichoric acid eluate, concentration, removal of methanol, water recrystallization, freeze-sublimation drying, to obtain pure cichoric acid with a content of more than 90%. That is the cichoric acid product c.
本发明方法制备的菊苣酸是以水、醇-水为提取液,降低了生产成本,提高了提取率,避免菊苣酸的分解;该发明有效的除去了非菊苣酸成分,防止了其它成分对菊苣酸活性功能的干扰;而且采用本发明的方法制备的菊苣酸为粉末状,防止了发酵霉变和降解。The cichoric acid prepared by the method of the present invention takes water and alcohol-water as the extracting solution, which reduces the production cost, improves the extraction rate, and avoids the decomposition of cichoric acid; the invention effectively removes non-cichoric acid components and prevents other components from affecting Interference with the activity and function of cichoric acid; and the cichoric acid prepared by the method of the invention is in powder form, which prevents fermentation mildew and degradation.
本发明主要利用乙醇和水按一定的比例混合或直接用水作为提取溶剂提取菊苣酸,提取比较彻底。在提取搅拌的的过程中同时通入氮气以防止菊苣酸降解,得到含有菊苣酸的汁液。通过膜过滤或醇沉淀后膜过滤技术可以有效的除去蛋白质、鞣质、多糖等大分子量干扰成份及微生物、菌体、病毒等杂质,得到精制的菊苣酸提取液。然后浓缩、干燥后经过下面两种不同的工艺得到菊苣酸粉末产品。一种方法是膜过滤的汁液,除去杂质,浓缩干燥得到湿度小于8%的菊苣酸粉末。另一种方法是先利用醇沉淀除去汁液中的多糖,然后经过膜过滤的汁液除去其它杂质后进行浓缩,并在浓缩过程中加入麦芽糖、磷酸三钙等载体,干燥后经过筛子得到高纯度的菊苣酸粉末。目前,市场上销售的菊苣酸产品其有效成分的含量都比较低,最高不超过4%。通过上述处理,产品中菊苣酸含量可以提高到20%以上。The present invention mainly uses ethanol and water to mix in a certain ratio or directly uses water as the extraction solvent to extract the cichoric acid, and the extraction is relatively thorough. In the process of extracting and stirring, nitrogen gas is introduced simultaneously to prevent the degradation of the cichoric acid, and the juice containing the cichoric acid is obtained. Membrane filtration or membrane filtration after alcohol precipitation can effectively remove proteins, tannins, polysaccharides and other large molecular weight interference components and impurities such as microorganisms, bacteria, viruses, etc., to obtain a refined cichoric acid extract. After concentrating and drying, the cichoric acid powder product is obtained through the following two different processes. One method is membrane-filtered juice to remove impurities, concentrated and dried to obtain cichoric acid powder with humidity less than 8%. Another method is to use alcohol precipitation to remove polysaccharides in the juice, and then concentrate the juice through membrane filtration to remove other impurities, and add maltose, tricalcium phosphate and other carriers during the concentration process, and pass through a sieve after drying to obtain high-purity Chichoric Acid Powder. At present, the content of active ingredients of cichoric acid products sold in the market is relatively low, the highest being no more than 4%. Through the above treatment, the content of cichoric acid in the product can be increased to more than 20%.
菊苣酸易分解,极性强,工业化生产纯品菊苣酸非常困难,本发明将上述得到的精制的菊苣酸提取液通过大孔吸附树脂吸附分离,再通过ODS反向柱柱层析分离纯化得到纯品菊苣酸,纯度在90%以上。Chichoric acid is easy to decompose and has strong polarity. It is very difficult to industrially produce pure chichoric acid. In the present invention, the refined cichoric acid extract obtained above is adsorbed and separated by a macroporous adsorption resin, and then separated and purified by ODS reverse column chromatography to obtain Pure cichoric acid with a purity of over 90%.
附图说明Description of drawings
图1是本发明的工艺提取流程图;Fig. 1 is process extraction flowchart of the present invention;
图2是菊苣叶的采后处理流程图;Fig. 2 is the postharvest processing flowchart of chicory leaf;
图3是粉末状菊苣酸产品A制备流程图;Fig. 3 is the preparation flowchart of powdery cichoric acid product A;
图4是菊苣酸产品B制备流程图;Fig. 4 is the preparation flowchart of cichoric acid product B;
图5是菊苣酸产品C制备流程图。Figure 5 is a flow chart for the preparation of cichoric acid product C.
以下结合附图和实施例对本发明工艺技术作进一步的详细说明。The process technology of the present invention will be further described in detail below in conjunction with the accompanying drawings and examples.
具体实施方式Detailed ways
在本发明中,首先选择菊苣各器官在其菊苣酸含量最高时进行采收,收获后的菊苣立即粉碎,然后控制相对湿度,在半供氧状态进行低温贮存等采后处理措施,经过这样采后处理的菊苣,其有效成分菊苣酸的含量与原初相比至少提高了1%。这是因为给予合适的条件,植株中菊苣酸酶继续进行生理活动,使其次生代谢继续进行,合成菊苣酸,但96小时以后,菊苣酸分解代谢占据主导地位,菊苣酸含量开始下降,需要立即进行下一道工序。这个研究大大降低了种植成本。In the present invention, at first select each organ of chicory to harvest when its cichoric acid content is the highest, and the chicory after harvest is pulverized immediately, then controls the relative humidity, and carries out post-harvest treatment measures such as low-temperature storage in a semi-aerobic state. Compared with the original chicory, the content of the active ingredient cichoric acid in the post-treated chicory is increased by at least 1%. This is because given suitable conditions, the chichoric acid enzyme in the plant continues to carry out physiological activities, allowing its secondary metabolism to continue and synthesize chichoric acid. However, after 96 hours, the catabolism of chichoric acid takes the dominant position, and the content of chichoric acid begins to decline. Proceed to the next process. This research has greatly reduced the cost of cultivation.
经过上述处理的菊苣仍然含有大量的水分,如果让植株保存在高湿状态,菊苣酸在短时间会显著降解,为了便于生产和实现菊苣酸长年生产,需要把经过上述处理的菊苣立即进行干燥处理,本发明采用冷冻干燥法、微波真空干燥法或鼓风干燥法有效的保护菊苣酸,避免其降解。Chicory after the above treatment still contains a lot of water. If the plants are kept in a high humidity state, the cichoric acid will be significantly degraded in a short time. In order to facilitate the production and realize the long-term production of cichoric acid, the chicory that has been treated above needs to be dried immediately. For processing, the present invention adopts freeze-drying method, microwave vacuum drying method or blast drying method to effectively protect cichoric acid and avoid its degradation.
1、菊苣采后处理:1. Post-harvest treatment of chicory:
菊苣酸的含量受植物种类、生长年限和生长条件影响。为了生产高浓度的菊苣酸,必须考虑收割阶段、生产规范和提取液等许多因素。The content of cichoric acid is affected by plant species, growth years and growth conditions. In order to produce high concentrations of cichoric acid, many factors must be considered, such as harvesting stage, production practices and extraction liquid.
1)菊苣采收:菊苣中最好选择种植1-3年的菊苣,种植4年以上,含量反而有所下降;盛花期主要选择地上部分为原料,大约10-25%的花处于开花期至不多于10%的花凋谢时期最佳;地上部分枯萎后至次年萌发新的地上部分之前,才可采挖根部作原料。1) Harvesting of chicory: Chicory is best selected to be planted for 1-3 years. After planting for more than 4 years, the content will decrease; in the full flowering stage, the aboveground part is mainly used as raw material, and about 10-25% of the flowers are in the flowering stage to The best time is when no more than 10% of the flowers wither; the root can only be excavated as raw material after the aboveground part withers and before the new aboveground part germinates in the next year.
2)粉碎:收获地上部分和根部后,为了利于以后的加工分别收集。地上部分拣除杂草等杂物,根部快速洗去泥沙等杂物并迅速风干,然后立即粉碎(地上部分)、切片(根),使长度约在1.4-5.1cm之间,根切片的厚度最好在0.5-1cm之间,最大不超过2cm,过薄不利于过滤。为了便于利用,切片应大小一致;为了防止菊苣酸的分解,粉碎最好在4-10℃的冷室中进行,且使收获与粉碎切片之间的时间应尽量最小化,并能使新鲜切片快速储存。2) Pulverization: After harvesting the aerial parts and roots, they are collected separately for later processing. Pick out the weeds and other sundries from the aboveground part, quickly wash away the sediment and other sundries from the root, and quickly dry it, then immediately crush (the aboveground part) and slice (root) so that the length is about 1.4-5.1cm. The thickness is preferably between 0.5-1cm, and the maximum is no more than 2cm. Too thin is not conducive to filtration. For ease of utilization, slices should be of uniform size; in order to prevent the decomposition of cichoric acid, crushing is best carried out in a cold room at 4-10°C, and the time between harvesting and crushing slices should be minimized as much as possible, and fresh slices Quick storage.
3)控制相对湿度,调整氧气,低温处理一定时间:新鲜粉碎、切片材料可以放在聚乙烯袋或麻布袋、纸袋中。袋子上最好还有几个2-3cm的开口,并使其保持敞开状态,使内容物完全暴露于空气之中。袋子应适于放置适量的切片,不可过于挤压,以防止腐烂或者菊苣酸的损失。例如,10kg的切片可以放入承重10kg的聚乙烯袋中。然后快速放入一个半供氧的冷冻环境,保持其相对湿度40-85%之间,最好是84%,温度在0-10℃之间,最好是3℃,大约放置24小时后菊苣酸含量开始上升,并一直持续升高直到96小时,此后菊苣酸含量呈下降趋势。所以应在此时间段将菊苣破碎原料进行下一步处理。3) Control relative humidity, adjust oxygen, and treat at low temperature for a certain period of time: Freshly crushed and sliced materials can be placed in polyethylene bags, burlap bags, or paper bags. It is best to have several openings of 2-3cm on the bag and leave it open so that the contents are fully exposed to the air. The bag should fit the right amount of slices and not squeeze too hard to prevent rotting or loss of cichoric acid. For example, 10kg slices can be placed in a 10kg polyethylene bag. Then quickly put it into a semi-aerobic freezing environment, keep its relative humidity between 40-85%, preferably 84%, and the temperature between 0-10°C, preferably 3°C. After about 24 hours, the chicory Acid levels started to increase and continued to increase until 96 hours, after which cichoric acid levels showed a downward trend. Therefore, the chicory crushed raw materials should be processed in the next step during this time period.
2、干燥处理2. Drying treatment
经过采后处理的菊苣原料,可以直接进行下一道工序的加工,但往往是需要将大部分的原料暂时贮存,以便于长年生产。为了防止植物中的菊苣酸降解,需要对其进行干燥处理,使原料中水分含量小于10%。微波真空干燥、冷冻升华干燥和恰当的温度进行鼓风干燥都可以达到干燥的目的,对菊苣酸都不会造成分解。鼓风干燥法最合适的温度是40℃,在此条件下干燥55小时的效果甚至比微波真空干燥47min的效果更好。如果25℃鼓风干燥,菊苣酸损失50%,70℃条件下干燥,菊苣酸损失会更大,总之,超过40℃随着干燥温度的升高,干燥时间减少,菊苣酸损失逐渐增大。The processed chicory raw materials after harvesting can be directly processed in the next process, but most of the raw materials need to be temporarily stored for long-term production. In order to prevent the degradation of cichoric acid in plants, it needs to be dried so that the moisture content in the raw material is less than 10%. Microwave vacuum drying, freeze-sublimation drying and blast drying at an appropriate temperature can all achieve the purpose of drying, and will not cause decomposition of cichoric acid. The most suitable temperature for blast drying is 40°C, and the effect of drying for 55 hours under this condition is even better than that of microwave vacuum drying for 47 minutes. If air-dried at 25°C, the loss of cichoric acid is 50%, and at 70°C, the loss of cichoric acid will be greater. In short, as the drying temperature increases over 40°C, the drying time decreases and the loss of cichoric acid gradually increases.
3.提取3. Extraction
1)菊苣地上部分乙醇提取法:方法一:将采后处理的并干燥的菊苣材料加入40%-70%乙醇或甲醇溶液(v/v)作为提取溶剂,料液比1∶3-1∶20(G/V)并在搅拌的同时通入氮气以防止菊苣酸降解。在室温下放置30小时浸提菊苣酸。乙醇浓度过高会使菊苣酸的降解度增加;乙醇浓度过低,会使提取不完全,减少产量。氮气通入的速率为500L/小时。方法二:40%-70%乙醇或甲醇溶液(v/v)作为提取溶剂,超声提取40min,料液比1∶3-1∶10(G/V)。离心或压榨分离得到菊苣酸提取液,渣再重复提取一次,提取液合并。1) Ethanol extraction method for the aerial parts of chicory: method one: add 40%-70% ethanol or methanol solution (v/v) to the dried chicory material after harvesting as the extraction solvent, and the ratio of solid to liquid is 1:3-1: 20 (G/V) and while stirring, feed nitrogen to prevent degradation of cichoric acid. Place at room temperature for 30 hours to extract cichoric acid. If the ethanol concentration is too high, the degradation degree of cichoric acid will increase; if the ethanol concentration is too low, the extraction will be incomplete and the yield will be reduced. Nitrogen was fed at a rate of 500 L/hour. Method 2: 40%-70% ethanol or methanol solution (v/v) is used as the extraction solvent, ultrasonically extracted for 40 minutes, and the ratio of solid to liquid is 1:3-1:10 (G/V). Separation by centrifugation or pressing to obtain a chicory acid extract, the residue is extracted again, and the extracts are combined.
2)菊苣根水浸提法2) Chicory root water leaching method
将冷冻处理的干燥的菊苣根材料再仔细磨碎,加入沸水,料液比1∶2-1∶20(G/V),水中浸提2-4.5分钟,这种水浸提可以提高产量,水浸提操作方法与醇提相比可以提高产量12%,甚至达到17%。冷却至60℃,保持此温度放置4小时,菊苣酸的含量会有所提高。通过机械螺旋式压榨机榨汁,得到的固体残渣再重复浸提两次,合并菊苣酸提取液。Grind the dried chicory root material of freeze treatment carefully, add boiling water, the ratio of material to liquid is 1: 2-1: 20 (G/V), and extract in water for 2-4.5 minutes. This water extraction can increase the yield. Compared with alcohol extraction, the water extraction operation method can increase the yield by 12%, or even reach 17%. Cool to 60°C, keep this temperature for 4 hours, the content of cichoric acid will increase. The juice is squeezed by a mechanical screw press, and the obtained solid residue is repeatedly leached twice, and the cichoric acid extract is combined.
4.菊苣酸产品的制备:4. Preparation of cichoric acid products:
1)菊苣酸产品A制备1) Preparation of Chichoric Acid Product A
菊苣地上部分得到的菊苣酸提取液,通过中空无机纤维微滤膜过滤除去蛋白质、鞣质、多糖和其它大分子量干扰成份及微生物、菌体、病毒等杂质,优选微滤膜孔径在0.10-0.25μm之间,然后40℃旋转薄膜蒸发仪浓缩,在60℃,真空度为0.08MPa下烘干得到菊苣酸成品,其湿度小于8%,最好小于5%的菊苣酸粉末,菊苣酸含量高于30%,即菊苣酸产品A。The cichoric acid extract obtained from the aerial parts of chicory is filtered through a hollow inorganic fiber microfiltration membrane to remove proteins, tannins, polysaccharides and other large molecular weight interfering components, as well as impurities such as microorganisms, bacteria, and viruses. μm, and then condensed by a rotary thin film evaporator at 40°C, dried at 60°C and a vacuum of 0.08MPa to obtain the finished product of cichoric acid, the humidity of which is less than 8%, preferably less than 5%, the cichoric acid powder has a high content of cichoric acid In 30%, namely cichoric acid product A.
2)菊苣酸产品B的制备:2) Preparation of cichoric acid product B:
①根菊苣酸提取液精制:将根菊苣酸提取液中浓缩至原提取液的1/2以下,然后加入1-5倍量的95%醇(V/V),加入醇后,溶液的醇含量不低于60%(V/V),静置2-5h,抽滤或离心分离,除去汁液中的多糖以及其它沉淀物质,离心过滤得到含有较高浓度的菊苣酸汁液。醇可选乙醇及甲醇、异丙醇等。优选孔径在0.05-0.25μm,最好选孔径在0.05-0.1μm的中空纤维无机超滤膜,完全除去菌体、凝固和水溶性蛋白、胶体、色素和其它的不溶物,得到菊苣酸精制提取液。① Refining of root chicory acid extract: concentrate the root chicory acid extract to less than 1/2 of the original extract, then add 1-5 times the amount of 95% alcohol (V/V), after adding alcohol, the alcohol content of the solution The content is not less than 60% (V/V), standing for 2-5h, suction filtration or centrifugation to remove polysaccharides and other precipitated substances in the juice, and centrifugation to obtain juice with a higher concentration of cichoric acid. The alcohol can be ethanol, methanol, isopropanol, etc. Preferably, the pore size is 0.05-0.25 μm, and it is best to choose a hollow fiber inorganic ultrafiltration membrane with a pore size of 0.05-0.1 μm to completely remove bacteria, coagulation, water-soluble proteins, colloids, pigments and other insoluble substances to obtain refined extraction of cichoric acid liquid.
②菊苣酸产品B的制备:提取液进行40-50℃真空浓缩,浓缩至提取液中固形物的含量在20%-35%之间,最好25%-30%之间,然后加热至80℃,浓缩液中加入麦芽糖或麦芽糖糊精、磷酸三钙等非吸湿性载体,载体的加入量依可溶性固体的量而定,即载体与可溶性固体的比例为0.2∶1-1.2∶1,最好是0.25∶1。然后经过真空干燥、喷雾干燥等方式进行干燥。最好采用喷雾干燥法,其入口温度控制在149-160℃之间,出口温度控制在93-104℃之间。得到的产物再通过100目的筛子进行滤除,保证其至少有40%通过,或者至少100%能够通过16目的筛子,最终得到高纯度的菊苣酸粉末,菊苣酸含量20%以上,即菊苣酸产品B。②Preparation of cichoric acid product B: the extract is vacuum-concentrated at 40-50°C until the content of solids in the extract is between 20%-35%, preferably between 25%-30%, and then heated to 80% ℃, add maltose or maltodextrin, tricalcium phosphate and other non-hygroscopic carriers to the concentrated solution. Preferably 0.25:1. Then it is dried by means of vacuum drying, spray drying and the like. It is best to use the spray drying method, the inlet temperature is controlled between 149-160°C, and the outlet temperature is controlled between 93-104°C. The obtained product is filtered through a 100-mesh sieve to ensure that at least 40% of it passes through, or at least 100% can pass through a 16-mesh sieve, and finally obtain high-purity cichoric acid powder with a cichoric acid content of more than 20%, that is, cichoric acid products b.
这种粉末可以制成胶囊、片剂或与其它草药性物质结合使用。This powder can be made into capsules, tablets or combined with other herbal substances.
5、菊苣酸产品C的制备:5. Preparation of cichoric acid product C:
①大孔吸附树脂吸附分离:将上述从菊苣地上部分或根中得到的菊苣酸精制提取液,浓缩除去醇,用蒸馏水或去离子水重新溶解,以10ml/min的速度将样品上柱,让树脂充分静置吸附平衡5小时以上。水洗除去未被树脂吸附的杂质后,然后用5%-10%(V/V)甲醇-水洗脱,最好用7%(V/V)甲醇-水洗脱,收集洗脱液,40℃旋转薄膜蒸发仪浓缩,除去甲醇,得到纯度较好的菊苣酸。大孔吸附树脂吸附分离纯化菊苣酸操作容易、简便、重现性好、消耗少,树脂活化再生容易,为下一步制备高纯度菊苣酸提供了原料。选择HPD-100、D-101A、LSA-30等非极性大孔吸附树脂吸附,首选HPD-100。①Macroporous adsorption resin adsorption separation: the above-mentioned refined cichoric acid extract obtained from the aerial parts or roots of chicory, concentrated to remove alcohol, re-dissolved with distilled water or deionized water, and put the sample on the column at a speed of 10ml/min. The resin is allowed to stand for more than 5 hours for adsorption equilibrium. After washing with water to remove impurities not adsorbed by the resin, then elute with 5%-10% (V/V) methanol-water, preferably 7% (V/V) methanol-water, collect the eluent, 40 Concentrate with a rotary thin film evaporator at ℃, remove methanol, and obtain cichoric acid with better purity. The macroporous adsorption resin adsorption, separation and purification of cichoric acid is easy to operate, simple and convenient, with good reproducibility, less consumption, easy activation and regeneration of the resin, and provides raw materials for the next step of preparing high-purity cichoric acid. Choose HPD-100, D-101A, LSA-30 and other non-polar macroporous adsorption resins for adsorption, and HPD-100 is the first choice.
②C-18反向硅胶柱柱层析:将大孔吸附树脂纯化得到的纯度较好的菊苣酸浸膏,用甲醇溶液溶解,上C-18硅胶(40-60目)柱,用50%的甲醇溶液洗脱,以甲苯-乙酸乙酯-甲酸(5∶2∶0.7)为展开剂,硅胶GF254薄板展开,以菊苣酸标品作对照,检测并合并收集菊苣酸洗脱液,浓缩,除去甲醇,水重结晶,冷冻升华干燥,得到纯品菊苣酸,其含量90%以上。低温冷冻贮存。②C-18 reverse silica gel column chromatography: the better purity chicory acid extract obtained by purifying the macroporous adsorption resin is dissolved in methanol solution, put on a C-18 silica gel (40-60 mesh) column, and use 50% Eluted with methanol solution, using toluene-ethyl acetate-formic acid (5:2:0.7) as developing solvent, developed on silica gel GF254 thin plate, using cichoric acid standard as control, detected and combined to collect cichoric acid eluate, concentrated, removed Methanol and water recrystallization, freeze-sublimation drying to obtain pure cichoric acid, the content of which is more than 90%. Store in low temperature freezer.
以下是发明人给出的优选实施例。The following are preferred embodiments given by the inventors.
实施例1:菊苣叶的采后处理:Embodiment 1: post-harvest treatment of chicory leaves:
6月采集新鲜的菊苣叶片,拣除杂草、枯枝等杂物,快速粉碎切成1.5cm的段,湿度约为73%,10小时内将10公斤的粉碎叶片放置于容重为10公斤的聚乙烯袋中,完全敞开,并两边分别切开2个2.5cm长的切口,快速放入温度为3℃冷库中,保持其相对湿度为84%,冷冻处理24小时后,HPLC测定菊苣酸含量开始上升,96小时达到最高值,其含量比原初提高了1.03%。然后将处理后的菊苣叶片40℃鼓风干燥55小时,得到干燥的菊苣叶片,保存一年,经测定菊苣酸含量基本无变化。Collect fresh chicory leaves in June, pick out weeds, dead branches and other sundries, quickly crush and cut into 1.5cm segments, the humidity is about 73%, and place 10 kg of crushed leaves in a container with a bulk density of 10 kg within 10 hours. Put it in a polyethylene bag, open it completely, and cut two 2.5cm long incisions on both sides, quickly put it into a cold storage at a temperature of 3°C, keep its relative humidity at 84%, and measure the content of cichoric acid by HPLC after 24 hours of freezing treatment It began to rise and reached the highest value in 96 hours, and its content increased by 1.03% compared with the original. Then the treated chicory leaves were air-dried at 40° C. for 55 hours to obtain dried chicory leaves, which were stored for one year, and the content of chicory acid was determined to be substantially unchanged.
实施例2:粉末状菊苣酸产品A制备:Embodiment 2: Preparation of powdery cichoric acid product A:
7月盛花期收割菊苣地上部分,经与实施例1相同的处理方法得到菊苣酸含量提高到1.7%的原料,取此原料100克,加入500mL50%乙醇溶液,超声提取40min,真空抽滤,得到菊苣酸提取液,渣再重复提取一次,合并提取液。选择孔径为0.25μm的微滤膜除杂,得到菊苣酸精制提取液,40℃旋转薄膜蒸发浓缩,60℃真空干燥得到水分含量为6%的粉末状菊苣酸产品A,经HPLC测定菊苣酸含量为21%。Harvest the aerial parts of chicory at the full flowering stage in July, and obtain the raw material that the chicory acid content is increased to 1.7% through the same treatment method as in Example 1. Take 100 grams of this raw material, add 500mL50% ethanol solution, ultrasonic extraction for 40min, and vacuum filtration to obtain Chichoric acid extract and residue were extracted once more, and the extracts were combined. Select a microfiltration membrane with a pore size of 0.25 μm to remove impurities to obtain a refined extract of cichoric acid, concentrate it by rotary thin-film evaporation at 40°C, and dry it in vacuum at 60°C to obtain a powdered cichoric acid product A with a moisture content of 6%. The content of cichoric acid was determined by HPLC was 21%.
实施例3:菊苣酸产品B制备:Embodiment 3: Preparation of cichoric acid product B:
9月收获菊苣根,经与实施例1相同的处理方法得到菊苣酸含量提高到0.9%的原料,取此原料100克,加入400mL沸水中浸提3分钟,冷却至60℃,保持此温度放置4小时。通过螺旋压榨机进行榨汁,得到汁液和渣。渣重提一次,合并提取液,浓缩至提取液的1/2,加入3倍量95%乙醇,沉淀除去多糖等沉淀物,再通过0.1μm超滤膜除去其他干扰成份,然后继续浓缩至可溶性固形物含量为20%,在80℃时加入载体磷酸三钙0.315g,然后真空干燥得到的粉末通过16目的筛,最终得到高纯度的菊苣酸粉末,即菊苣酸产品B,其菊苣酸含量高达34%。Harvest chicory root in September, obtain the raw material that chicory acid content increases to 0.9% through the same treatment method as Example 1, get this raw material 100 grams, add 400mL boiling water and extract for 3 minutes, cool to 60 ℃, keep this temperature place 4 hours. The juice is squeezed through a screw press to obtain juice and pomace. Re-extract the residue once, combine the extract, concentrate to 1/2 of the extract, add 3 times the amount of 95% ethanol, precipitate to remove polysaccharide and other precipitates, and then pass through a 0.1μm ultrafiltration membrane to remove other interfering components, and then continue to concentrate until soluble The solids content is 20%. Add carrier tricalcium phosphate 0.315g at 80°C, and then vacuum-dry the obtained powder to pass through a 16-mesh sieve to finally obtain high-purity cichoric acid powder, i.e. cichoric acid product B, whose cichoric acid content is as high as 34%.
实施例4:菊苣酸产品C制备Embodiment 4: preparation of cichoric acid product C
取实施例2或实施例3得到的菊苣酸精制提取液500mL,浓缩除去醇,去离子水重新溶解,以10ml/min的速度将样品上HPD-100型大孔吸附树脂柱,让树脂充分静置吸附平衡5小时,900mL水洗脱,除去未被树脂吸附的杂质后,用7%(V/V)甲醇-水洗脱,TLC跟踪检测,收集洗脱液,40℃旋转薄膜蒸发仪浓缩,得到纯度较好的菊苣酸浸膏,菊苣酸浸膏用少量甲醇溶液溶解,上C-18硅胶(40-60目)柱,用50%的甲醇溶液洗脱,TLC跟踪检测,合并收集菊苣酸洗脱液,浓缩,除去甲醇,水重结晶,冷冻升华干燥,得到纯品菊苣酸,其含量92%。低温冷冻贮存。TLC检测以甲苯-乙酸乙酯-甲酸(5∶2∶0.7)为展开剂,硅胶GF254薄板展开,以菊苣酸标品作对照。Get the cichoric acid refining extract that embodiment 2 or embodiment 3 obtains 500mL, concentrate and remove alcohol, redissolve in deionized water, with the speed of 10ml/min, HPD-100 type macroporous adsorption resin column is put on the sample, and the resin is fully static Set for adsorption equilibrium for 5 hours, elute with 900mL water, remove impurities that are not adsorbed by the resin, elute with 7% (V/V) methanol-water, track and detect with TLC, collect the eluate, and concentrate with a rotary thin film evaporator at 40°C , to obtain the better chicory acid extract of purity, the chicory acid extract is dissolved with a small amount of methanol solution, put on a C-18 silica gel (40-60 mesh) column, elute with 50% methanol solution, TLC tracking detection, and collect chicory The acid eluate was concentrated, methanol was removed, recrystallized with water, and freeze-sublimated dried to obtain pure cichoric acid with a content of 92%. Store in low temperature freezer. For TLC detection, toluene-ethyl acetate-formic acid (5:2:0.7) was used as developing solvent, developed on silica gel GF254 thin plate, and chicory acid standard was used as control.
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