CN121716296A - Full-automatic carbon fiber roller winding forming device and method thereof - Google Patents
Full-automatic carbon fiber roller winding forming device and method thereofInfo
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- CN121716296A CN121716296A CN202610225268.8A CN202610225268A CN121716296A CN 121716296 A CN121716296 A CN 121716296A CN 202610225268 A CN202610225268 A CN 202610225268A CN 121716296 A CN121716296 A CN 121716296A
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- plate
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- winding
- motor
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Abstract
The invention relates to a full-automatic carbon fiber roll winding forming device and a method thereof, wherein the full-automatic carbon fiber roll winding forming device comprises an unreeling mechanism, a feeding mechanism, a clamping mechanism, a winding mechanism and an attaching mechanism, wherein the feeding mechanism is arranged at the front end of the unreeling mechanism, the clamping mechanism is arranged between the unreeling mechanism and the feeding mechanism, the winding mechanism is arranged at the rear end of the unreeling mechanism, and the attaching mechanism is arranged between the unreeling mechanism and the winding mechanism; the invention is provided with the unreeling mechanism, the feeding mechanism, the clamping mechanism, the winding mechanism and the attaching mechanism, the unreeling mechanism can unreel the carbon fiber cloth, the clamping mechanism can convey the carbon fiber cloth to the roller material, the feeding mechanism conveys the roller material, the attaching mechanism can attach the carbon fiber cloth on one side of the roller material, the winding mechanism can wind and form the carbon fiber cloth on the roller material, the whole process is operated mechanically, the manual operation is avoided, the winding and forming quality is improved, the automation degree is high, the labor consumption is reduced, the labor cost is saved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of roll shaft production, in particular to a full-automatic carbon fiber roll winding forming device.
Background
The carbon fiber roller is mainly formed by compounding carbon fiber materials with a matrix such as resin and the like, and is processed into a roller-shaped structure through a specific process. The composite roller combines the high strength and high modulus characteristics of carbon fiber and the bonding and curing effects of matrix such as resin and the like, and has excellent performance.
The existing carbon fiber roller forming device is single in structure, one end of carbon fiber cloth needs to be attached to one side of a roller material manually in the process of forming a carbon fiber roller, then the roller material attached with the carbon fiber cloth is placed on the carbon fiber roller forming device for winding and forming, however, the manual attaching efficiency is slower, and the carbon fiber roller forming device is easy to attach and skew during manual operation, so that the quality is unstable, the follow-up processing is not facilitated, the operation time is increased, the productivity is reduced, and the influence is brought to the whole continuous operation procedure. In view of the above drawbacks, it is necessary to design a fully automatic carbon fiber roll winding device.
Disclosure of Invention
The invention aims to provide a full-automatic carbon fiber roll winding forming device so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the technical scheme that the full-automatic carbon fiber roll winding forming device comprises an unreeling mechanism, a feeding mechanism, a clamping mechanism, a winding mechanism and an attaching mechanism, wherein the feeding mechanism is arranged at the front end of the unreeling mechanism, the clamping mechanism is arranged between the unreeling mechanism and the feeding mechanism, the winding mechanism is arranged at the rear end of the unreeling mechanism, and the attaching mechanism is arranged between the unreeling mechanism and the winding mechanism.
Preferably, the unreeling mechanism comprises a unreeling disc, the unreeling disc is rotatably arranged at one end of the supporting frame, a receiving disc is arranged below the unreeling disc and connected with a motor II, the motor II is arranged on the supporting frame, two driving rollers are rotatably arranged in the middle of the supporting frame, one driving roller is connected with an output shaft of the motor I, the motor I is arranged on the supporting frame, a guide roller I is rotatably arranged between the driving roller and the receiving disc, a stripping plate is arranged on one side of the driving roller, and a guide roller II is rotatably arranged between the stripping plate and the receiving disc.
Preferably, one side of stripper plate is provided with the stock bearing plate, the top of stock bearing plate inwards is sunken to be formed with a plurality of recesses, stripper plate and stock bearing plate are last all to be provided with the inclined plane, cylinder one is all installed at the both ends of stock bearing plate, the piston rod of two cylinders one is connected with the both ends of cutting knife mounting panel respectively, install the cutting knife on the cutting knife mounting panel, the top of stock bearing plate tip is provided with the guide roll three, the top of guide roll three is provided with the guide roll four, the guide roll four rotates and installs on the deflector, deflector demountable installation is at the top of support frame, the physiosis axle is all installed on blowing dish and the receipts charging tray, the one end rotation of physiosis axle is installed on the axle support, the axle support is installed on electric telescopic handle.
Preferably, the feeding mechanism comprises a material supporting frame, one end of the material supporting frame outwards extends to form two extending plates, clamping grooves are formed in the outer sides of the two extending plates, a first hinging seat is arranged on one side wall of the material supporting frame, a second cylinder is hinged to the first hinging seat, a piston rod of the second cylinder is hinged to one end of a connecting rod, the middle of the connecting rod is hinged to the second hinging seat, the second hinging seat is arranged on the other side wall of the material supporting frame, the other end of the connecting rod is connected with a first pressing plate, and an arc-shaped surface is formed in the bottom of the first pressing plate.
Preferably, the first sliding block is arranged on two sides of the material supporting frame, the first sliding block is arranged on the first sliding rail in a sliding manner, the first sliding rail is arranged on the supporting plate, the third motor is arranged at the top of the supporting plate, an output shaft of the third motor is connected with the first screw rod, the first screw rod is rotatably arranged on the supporting plate, the first screw rod is sleeved with the first screw rod nut, the first screw rod nut is arranged on the material supporting frame, the supporting plate is vertically arranged on the first moving plate, the second sliding block is arranged at two ends of the first moving plate, the second sliding block is arranged on the second sliding rail in a sliding manner, the second sliding rail is arranged at the top of the supporting frame, the first moving plate is connected with the first chain through the connecting block, the first chain is wound between the first driving chain wheel and the first driven chain wheel, the first driving chain wheel and the first driven chain wheel are rotatably arranged on the supporting frame, and the first driving chain wheel is arranged on the output shaft of the fourth motor.
Preferably, the clamping mechanism comprises two pneumatic clamping jaws, the two pneumatic clamping jaws are respectively arranged on sliding tables of two sliding table cylinders, the two sliding table cylinders are arranged on the inner sides of two ends of the lifting frame, the outer sides of two ends of the lifting frame are respectively provided with a sliding block III, the sliding blocks III are arranged on the sliding rails III in a sliding mode, the sliding rails III are arranged on the side walls of the supporting frame, the side walls of the supporting frame are provided with a motor V, an output shaft of the motor V is connected with a screw rod II, the screw rod II is rotatably arranged on the side walls of the supporting frame, a screw rod nut II is sleeved on the screw rod II, and the screw rod nut II is arranged on the lifting frame.
Preferably, the winding mechanism comprises a bottom plate, the support is all installed at the both ends of bottom plate, install the swager subassembly on the support, the mid-mounting of bottom plate has the winding subassembly, the swager subassembly includes the swager roller, install on two curb plates respectively the both ends of swager roller rotate, two curb plates are installed in the both sides of clamp plate second bottom, clamp plate second is connected with the piston rod of cylinder three, the cylinder is three installs on the movable plate second, install on the movable block at the both ends of movable plate second, slider fourth is installed to the bottom of movable block, slider fourth slip sets up on slide rail fourth, install slider fifth on the slide rail fifth, slide rail fifth is installed on the riser, the riser is vertical to be installed in the bottom of movable block, evenly install a plurality of extrusion wheels first on the clamp plate second at the interval, the below of extrusion wheel first is provided with the extrusion axle, screw nut third is still installed to the bottom of movable block, screw nut third cover is established on screw rod third, screw rod third is rotated and is installed at the top of support, screw rod third is connected with the output shaft of motor six.
Preferably, the winding assembly comprises a bidirectional screw rod, a winding roller I and a winding roller II, the bidirectional screw rod is rotatably arranged on a bottom plate, a plurality of sliding rails II are arranged on the bottom plate, two sliding blocks II are arranged on each sliding rail II in a sliding mode, the end portion of the bidirectional screw rod is connected with an output shaft of a motor seven in a sliding mode, two bidirectional nuts are connected to the bidirectional screw rod in a threaded mode, the two bidirectional nuts are respectively arranged at the bottoms of the winding roller mounting plate I and the winding roller mounting plate II, the two sliding blocks II are respectively arranged at the bottoms of the winding roller mounting plate I and the winding roller mounting plate II, the winding roller mounting plate I is rotatably provided with the winding roller I through a fixing seat, two extrusion shafts II are arranged on the winding roller mounting plate I at intervals, a plurality of extrusion wheels II are uniformly arranged on the winding roller mounting plate I at intervals, one end of the winding roller mounting plate I is provided with a motor eight, an output shaft of the motor eight is connected with an input shaft of a speed reducer, a driving sprocket II is arranged on an output shaft of the speed reducer, the driving sprocket II is connected with a driven sprocket II through a chain II, and the driven sprocket II is arranged on a shaft of the winding roller I.
Preferably, the attaching mechanism comprises a lifting assembly and an extrusion assembly, three groups of extrusion assemblies are mounted on the lifting assembly, the lifting assembly comprises lifting plates, two lifting plates are arranged, a baffle plate is connected between the two lifting plates, a sliding block seven is mounted on each lifting plate, the sliding block seven is arranged on a sliding rail seven in a sliding mode, the sliding rail seven is mounted on the side wall of a supporting frame, a motor nine is mounted on the side wall of the supporting frame, an output shaft of the motor nine is connected with a screw rod four, the screw rod four is rotatably mounted on the side wall of the supporting frame, a screw rod nut four is sleeved on the screw rod four, the screw rod nut four is mounted on the lifting plates, the extrusion assembly comprises an extrusion shaft four, the extrusion shaft four is rotatably mounted on the extrusion shaft mounting plate through a fixing seat three, a plurality of extrusion wheels four are uniformly mounted at intervals at the front end of the extrusion shaft mounting plate, a plurality of guide rods are uniformly mounted at intervals at the rear end of the extrusion shaft mounting plate, springs are sleeved on the guide rods, the springs are located between the extrusion shaft mounting plate and the baffle plate, and are provided with sliding sleeves on the guide rods.
The invention also provides a forming method based on the full-automatic carbon fiber roll winding forming device, which comprises the following steps:
The method comprises the steps that firstly, carbon fiber cloth on a discharging disc is rolled and unreeled, a first guide roller and a driving roller are sequentially arranged on the carbon fiber cloth, the carbon fiber cloth enters a stripping plate, release paper on the carbon fiber cloth is conveyed from the upper surface of the stripping plate, enters an inclined plane through a gap between the stripping plate and the material bearing plate, the movement direction is changed under the guiding action of the inclined plane, so that a certain gap is formed between the release paper and the carbon fiber cloth, the carbon fiber cloth moves along the material bearing plate under the guiding action of the material bearing plate, further, release paper on the carbon fiber cloth is stripped, the release paper enters a material receiving disc through a second guide roller, the material receiving disc is driven by a second motor to receive materials, the carbon fiber cloth moves along the material bearing plate under the driving of the driving roller, a sliding table pushes a pneumatic clamping jaw to move towards the direction of the carbon fiber cloth, the two pneumatic clamping jaws clamp the two sides of the carbon fiber cloth, a second motor drives a screw rod to rotate, a second screw nut is driven by a second screw rod to move, and a lifting frame, a sliding table and the pneumatic clamping jaw also moves upwards along with the second screw rod to realize the feeding of the carbon fiber cloth;
step two, placing two shaft ends of a roller material in a clamping groove of an extension plate, driving a driving chain wheel I to rotate by a motor IV, driving a chain I to move by the driving chain wheel I, driving a material supporting frame, the extension plate and the roller material to move towards a carbon fiber cloth along with the movement of the driving chain I, when the roller material moves to the carbon fiber cloth, continuing to move a distance by the roller material, wrapping one side of the roller material by the carbon fiber cloth, after wrapping, enabling a piston rod of a cylinder II to extend out to drive one end of a connecting rod to swing downwards, enabling a pressing plate I to press the carbon fiber cloth, loosening the carbon fiber cloth by a pneumatic clamping jaw, and continuously driving the roller material and the carbon fiber cloth to move towards a winding mechanism by the motor IV, so that feeding of the roller material and the carbon fiber cloth is realized;
step three, when the roller material and the carbon fiber cloth are conveyed to the attaching mechanism, a motor nine drives a screw rod four to rotate, the screw rod four drives a screw rod nut four to move, and the extrusion assembly also moves upwards along with the upward movement, and the three extrusion shafts four extrude one side of the roller material, so that the carbon fiber cloth is attached to one side of the roller material;
step four, a motor IV continuously drives a roller material and carbon fiber cloth to move to a winding mechanism, a motor seven drives a bidirectional screw rod to rotate, the bidirectional screw rod drives two bidirectional nuts to move in opposite directions or in opposite directions, the two bidirectional nuts respectively drive a winding roller mounting plate I and a winding roller mounting plate II to move so as to enable the winding roller I and the winding roller II to move in opposite directions or in opposite directions, the distance between the winding roller I and the winding roller II is adjusted so as to adapt to roller materials with different sizes, the motor six drives a screw rod III to rotate, the screw rod III drives the screw rod nut III to move, and a moving block, a moving plate II, a vertical plate and a material pressing roller move so as to adjust the position of the material pressing roller, so that the material pressing roller moves to be right above the roller material, stable extrusion force can be provided, and winding forming quality is ensured;
Step five, a motor III drives a screw rod I to rotate, the screw rod I drives a screw rod nut I to move downwards, a material supporting frame and a roller material also move downwards, so that the roller material is placed between a winding roller I and a winding roller II, a motor IV drives a driving sprocket I to rotate, the driving sprocket drives a chain I to move, a connecting block and a moving plate I also move along with the movement, so that the material supporting frame and the extending plate are driven to move in a direction far away from the roller material, a cylinder III drives a pressing plate II to move downwards, a material pressing roller also moves downwards, the material pressing roller presses the roller material and carbon fiber cloth, a motor eight drives a driving sprocket II to rotate, the driving sprocket II drives a driven sprocket II to rotate through the chain II, so that the winding roller is driven to rotate, the roller material drives the carbon fiber cloth to wind on the roller material, and winding forming of the carbon fiber roller is realized.
Compared with the prior art, the technical scheme provided by the invention has at least the following technical effects or advantages:
The invention is provided with the unreeling mechanism, the feeding mechanism, the clamping mechanism, the reeling mechanism and the attaching mechanism, carbon fiber cloth can be unreeled through the unreeling mechanism, the carbon fiber cloth can be conveyed to the roller through the clamping mechanism, the roller is conveyed through the feeding mechanism, the carbon fiber cloth can be attached to one side of the roller through the attaching mechanism, the carbon fiber cloth can be reeled and formed on the roller through the reeling mechanism, the whole process is operated through machinery, the manual operation is avoided, the reeling and forming quality is improved, the automation degree is high, the labor consumption is reduced, the labor cost is saved, and the production efficiency is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate and together with the embodiments of the invention and do not constitute a limitation to the invention, and in which:
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic diagram of an unreeling mechanism in the present invention;
FIG. 3 is a schematic view of a part of a feeding mechanism in the present invention;
FIG. 4 is a schematic view of a clamping mechanism according to the present invention;
FIG. 5 is a perspective view of a press assembly according to the present invention;
FIG. 6 is a schematic diagram of a pressing assembly according to the present invention;
fig. 7 is a schematic structural diagram of an attaching mechanism in the present invention.
1. An unreeling mechanism; 101, a discharging disc; 102, supporting frames; the mechanical arm comprises a receiving disc, 104, a driving roller, 105, a motor I, 106, a guide roller I, 107, a stripping plate, 108, a guide roller II, 109, a carrier plate, 110, a cylinder I, 111, a cutter mounting plate, 112, a cutter, 113, a guide roller III, 114, a guide roller IV, 115, a guide roller I, 116, an inflatable shaft, 117, a shaft support, 118, an electric telescopic rod, 119, a motor II, 2, a feeding mechanism, 201, a carrier, 202, an extension plate, 203, a clamping groove, 204, a hinge seat I, 205, a cylinder II, 206, a connecting rod, 207, a hinge seat II, 208, a platen I, 209, a slider I, 210, a slide rail I, 211, a support plate 212, a motor III, 213, a lead screw I, 214, a lead screw nut I, 215, a moving plate I, 216, a slider II, 217, a slide rail II, a connecting rod III, a connecting block IV, a 220, a driving sprocket I, a driven sprocket I, 222, a motor IV, 3, a clamping mechanism, 301, a pneumatic slide, 303, a lifting slide, a frame III, a carriage III, a hinge seat II, a 208, a clamp plate IV, a 208, a slide groove IV, a pulley IV, a slide, a lead screw III, a 4304, a hinge pin III, a 4304, a screw III, a slide fastener III, a 4304, a screw III, a hinge pin III, a 4308, a slide fastener III, a 4304, a slide fastener III, a slide fastener IV, a hinge-B, a slide fastener IV, a slide fastener, a hinge-shaped roller IV, a slide fastener IV, a slide fastener, a hinge fastener, a IV, a slide fastener, a IV, a slide fastener, a, and a slide fastener, and a IV, and a slide fastener, the device comprises a first winding roller, 4409, a second extrusion shaft, 4410, a second extrusion wheel, 4411, a motor eight, 4412, a speed reducer, 4413, a second driving sprocket, 4414, a second chain, 4415, a second driven sprocket, 4416, a second fixing seat, 4417, a second winding roller, 4418, a third extrusion shaft, 4419, a third extrusion wheel, 5, an attaching mechanism, 51, a lifting assembly, 5101, a lifting plate, 5102, a baffle plate, 5103, a seventh slider, 5104, a seventh slide rail, 5105, a ninth motor, 5106, a fourth screw rod, 5107, a fourth screw nut, 52, an extrusion assembly, 5201, a fourth extrusion shaft, 5202, a third fixing seat, 5203, an extrusion shaft mounting plate, 5204, a fourth extrusion wheel, 5205, a spring, 5206, a sliding sleeve, 5207 and a guide rod.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present invention with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 1-7, the invention provides a technical scheme that a full-automatic carbon fiber roll winding forming device comprises an unreeling mechanism 1, a feeding mechanism 2, a clamping mechanism 3, a winding mechanism 4 and an attaching mechanism 5, wherein the feeding mechanism 2 is arranged at the front end of the unreeling mechanism 1, the clamping mechanism 3 is arranged between the unreeling mechanism 1 and the feeding mechanism 2, the winding mechanism 4 is arranged at the rear end of the unreeling mechanism 1, and the attaching mechanism 5 is arranged between the unreeling mechanism 1 and the winding mechanism 4.
The unreeling mechanism 1 in this embodiment includes a unreeling disc 101, the unreeling disc 101 is rotatably mounted at one end of a supporting frame 102, a receiving disc 103 is disposed below the unreeling disc 101, the receiving disc 103 is connected with a second motor 119, the second motor 119 is mounted on the supporting frame 102, two driving rollers 104 are rotatably mounted in the middle of the supporting frame 102, carbon fiber cloth is located between the two driving rollers 104, the upper and lower surfaces of the carbon fiber cloth are respectively contacted with the two driving rollers 104, one driving roller 104 is connected with an output shaft of a first motor 105, the first motor 105 is mounted on the supporting frame 102, during unreeling, the first motor 105 drives the driving roller 104 to rotate, when the driving roller 104 rotates, the carbon fiber cloth contacted with the driving roller 104 is driven to move, thereby unreeling the carbon fiber cloth is realized, a guide roller 106 is rotatably mounted between the driving roller 104 and the receiving disc 103, a stripping plate 107 is arranged on one side of the driving roller 104, a second guide roller 108 is rotatably arranged between the stripping plate 107 and the material receiving disc 103, a material bearing plate 109 is arranged on one side of the stripping plate 107, a plurality of grooves are formed on the top of the material bearing plate 109 in an inward concave manner, the grooves are used for reducing the contact area between the carbon fiber cloth and the material bearing plate 109, so that the situation that the carbon fiber cloth is excessively adhered to the material bearing plate 109 and cannot be clamped by a pneumatic clamping jaw 301 is avoided (if the material bearing plate 109 is not provided with the grooves, the carbon fiber cloth and the material bearing plate 109 have more adhesion area, the carbon fiber cloth is adhered to the material bearing plate 109, the pneumatic clamping jaw 301 cannot clamp the carbon fiber cloth on the material bearing plate 109), a gap with a width slightly larger than the thickness of release paper is formed between the stripping plate 107 and the material bearing plate 109, inclined surfaces are arranged on the stripping plate 107 and the material bearing plate 109, a first cylinder 110 is arranged at two ends of the material bearing plate 109, the piston rods of the first two cylinders 110 are respectively connected with two ends of a cutting knife mounting plate 111, a cutting knife 112 is mounted on the cutting knife mounting plate 111, a guide roller III 113 is arranged above the end part of the material bearing plate 109, a guide roller IV 114 is arranged above the guide roller III 113, the guide roller IV 114 is rotatably mounted on a guide plate 115, the guide plate 115 is detachably mounted at the top of the support frame 102, the blowing disc 101 and the material receiving disc 103 are respectively provided with an inflatable shaft 116, the two inflatable shafts 116 are respectively inflated with a carbon fiber cloth winding drum and a release paper winding drum, the carbon fiber cloth winding drum is wound with a carbon fiber cloth winding drum, the release paper winding drum is used for winding release paper, one end of the inflatable shaft 116 is rotatably mounted on a shaft support 117, and the shaft support 117 is mounted on an electric telescopic rod 118. when the carbon fiber cloth roll or the release paper roll needs to be replaced, the electric telescopic rod 118 drives the shaft support 117 to move downwards, so that the shaft support 117 is far away from the air expansion shaft 116, at the moment, the air expansion shaft 116 is exhausted to release the carbon fiber cloth roll or the release paper roll, the carbon fiber cloth roll or the release paper roll on the air expansion shaft 116 is manually pulled out, a new carbon fiber cloth roll or the release paper roll is sleeved on the air expansion shaft 116, the air expansion shaft 116 is ventilated to clamp the new carbon fiber cloth roll or the release paper roll, the electric telescopic rod 118 drives the shaft support 117 to move upwards, and the shaft support 117 supports the air expansion shaft 116, so that the carbon fiber cloth roll or the release paper roll is convenient to replace.
The feeding mechanism 2 in this embodiment includes a material supporting frame 201, the material supporting frame 201 is a rectangular frame, one end of the material supporting frame 201 extends outwards to form two extension plates 202, clamping grooves 203 are formed in the outer sides of the two extension plates 202, a first hinge seat 204 is installed on one side wall of the material supporting frame 201, a second cylinder 205 is hinged to the first hinge seat 204, a piston rod of the second cylinder 205 is hinged to one end of a connecting rod 206, the connecting rod 206 is in a zigzag structure, the middle of the connecting rod 206 is hinged to the second hinge seat 207, the second hinge seat 207 is installed on the other side wall of the material supporting frame 201, the other end of the connecting rod 206 is connected with a first pressing plate 208, and an arc-shaped surface is formed in the bottom of the first pressing plate 208. The piston rod of the second cylinder 205 stretches out to drive one end of the connecting rod 206 to swing downwards, so that the first pressing plate 208 presses the carbon fiber cloth, one end of the carbon fiber cloth is pressed on the upper end face of the roller, and one end of the carbon fiber cloth is adhered to the upper end face of the roller.
In this embodiment, the first slide block 209 is installed on both sides of the material supporting frame 201, the first slide block 209 is slidably disposed on the first slide rail 210, the first slide rail 210 is installed on the supporting plate 211, the third motor 212 is installed on the top of the supporting plate 211, the output shaft of the third motor 212 is connected with the first screw 213, the first screw 213 is rotatably installed on the supporting plate 211, the first screw 213 is sleeved with the first screw nut 214, the first screw nut 214 is installed on the material supporting frame 201, the supporting plate 211 is vertically installed on the first moving plate 215, the second slide block 216 is installed on both ends of the first moving plate 215, the second slide block 216 is slidably disposed on the second slide rail 217, the second slide rail 217 is installed on the top of the supporting frame 102, the first moving plate 215 is connected with the first chain 219 through the connecting block 218, the first chain 219 is wound between the first driving sprocket 220 and the first driven sprocket 221, the first driving sprocket 220 and the first driven sprocket 221 are rotatably installed on the supporting frame 102, and the first driving sprocket 220 is installed on the output shaft of the fourth motor 222. The motor IV 222 drives the driving sprocket IV 220 to rotate, the driving sprocket IV 220 drives the chain IV 219 to move, and the connecting block 218 and the moving plate IV 215 also move along with the driving sprocket IV, so that the material supporting frame 201, the extending plate 202, the roller material and the carbon fiber cloth are driven to move, and the feeding of the roller material and the carbon fiber cloth is realized.
The clamping mechanism 3 in this embodiment includes two pneumatic clamping jaws 301, the two pneumatic clamping jaws 301 are respectively installed on the sliding tables of the two sliding table cylinders 302, the two sliding table cylinders 302 are installed on the inner sides of two ends of the lifting frame 303, the lifting frame 303 is of a U-shaped structure, the outer sides of two ends of the lifting frame 303 are all provided with a third sliding block 304, the third sliding block 304 is slidably arranged on a third sliding rail 305, the third sliding rail 305 is installed on the side wall of the supporting frame 102, a fifth motor 306 is installed on the side wall of the supporting frame 102, an output shaft of the fifth motor 306 is connected with a second screw 307, the second screw 307 is rotatably installed on the side wall of the supporting frame 102, a second screw nut 308 is sleeved on the second screw 307, and the second screw nut 308 is installed on the lifting frame 303. The pneumatic clamping jaw 301 is pushed to move towards the carbon fiber cloth through the sliding table cylinder 302, so that the two pneumatic clamping jaws 301 move to the two sides of the carbon fiber cloth, the two pneumatic clamping jaws 301 clamp the two sides of the carbon fiber cloth, the positions of the two pneumatic clamping jaws 301 can be adjusted, and the reliable clamping of the carbon fiber cloth is ensured.
The winding mechanism 4 in this embodiment includes a bottom plate 41, a support 42 is installed at two ends of the bottom plate 41, a pressing component 43 is installed on the support 42, a winding component 44 is installed in the middle of the bottom plate 41, the pressing component 43 includes a pressing roller 4301, two ends of the pressing roller 4301 are respectively rotatably installed on two side plates 4302, the two side plates 4302 are installed at two sides of the bottom of a pressing plate II 4303, the pressing plate II 4303 is connected with a piston rod of a cylinder III 4304, the cylinder III 4304 is installed on a moving plate II 4305, two ends of the moving plate II 4305 are installed on a moving block 4306, a slider IV 4307 is installed at the bottom of the moving block 4306, the slider IV 4307 is slidably arranged on a sliding rail IV 4308, the sliding rail IV 4308 is installed at the top of the support 42, a slider V4309 is installed on the side plates 4302, the slider V4309 is slidably arranged on a sliding rail V4310, the sliding rail V4310 is installed on a vertical plate 4311, the vertical plate 4311 is vertically installed at the bottom of the moving block 4306, two pressing plates 4303 are evenly arranged on the moving block III, a screw rod 4315 is evenly arranged on a screw rod III, a screw rod 4315 is evenly arranged on the bottom of the moving block III, a screw rod 4315 is arranged on the screw rod 4315, a screw rod 4315 is evenly arranged on the screw rod III, a screw rod 4315 is arranged on the screw rod 4315, and a screw rod 4315 is further, and a screw nut 4315 is arranged on the screw rod 4315 is rotatably is arranged at the top. By the contact of the plurality of first extrusion wheels 4312 and the upper end face of the first extrusion shaft 4313, the lower end face of the first extrusion shaft 4313 is contacted with the upper end face of the press roller 4301, and the axial uniform pressure of the press roller 4301 is ensured under the action of the plurality of first extrusion wheels 4312 and the first extrusion shaft 4313, so that the deformation of the press roller 4301 is effectively prevented.
The winding assembly 44 in this embodiment includes a bi-directional screw rod 4401, a winding roller 4408 and a winding roller 4417, the bi-directional screw rod 4401 is rotatably mounted on the bottom plate 41, a plurality of sliding rails six 4402 are mounted on the bottom plate 41, two sliding blocks six 4403 are slidably mounted on each sliding rail six 4402, the end of the bi-directional screw rod 4401 is connected with the output shaft of the motor seven 4404, two bi-directional nuts are threadedly connected with the bi-directional screw rod 4401, when the bi-directional screw rod 4401 rotates, the movement directions of the two screw nuts on the bi-directional screw rod 4401 are opposite, the two bi-directional nuts are respectively mounted on the bottoms of the winding roller mounting plate 4405 and the winding roller mounting plate 4406, the two sliding blocks six 4403 are respectively mounted on the bottoms of the winding roller mounting plate 4405 and the winding roller mounting plate 4406, the winding roller mounting plate 4405 is rotatably mounted on the winding roller 4408 through a fixing seat one 4407, two extrusion shaft 4409 are mounted on the winding roller mounting plate 4405 at intervals, a plurality of extrusion wheel 4410 are uniformly spaced on the winding roller mounting plate 4405, the driving sprocket 4413 is mounted on the driving sprocket 4413 through the driving sprocket 4413, and the driving sprocket 4413 is mounted on the driving sprocket 4413. Through the contact of a plurality of extrusion wheels three 4419 and one side surface of an extrusion shaft three 4418, the other side surface of the extrusion shaft three 4418 is contacted with the side surface of a winding roller two 4417, and under the action of the extrusion wheels three 4419 and the extrusion shaft three 4418, the axial uniform bearing of the winding roller two 4417 is ensured, and the winding roller two 4417 is effectively prevented from deforming.
The attaching mechanism 5 in this embodiment includes a lifting assembly 51 and an extruding assembly 52, three groups of extruding assemblies 52 are installed on the lifting assembly 51, the lifting assembly 51 includes lifting plates 5101, two lifting plates 5101 are provided, a baffle plate 5102 is connected between the two lifting plates 5101, sliding blocks seven 5103 are installed on the two lifting plates 5101, the sliding blocks seven 5103 are arranged on sliding rails seven 5104 in a sliding manner, the sliding rails seven 5104 are installed on the side wall of a supporting frame 102, a motor nine 5105 is installed on the side wall of the supporting frame 102, an output shaft of the motor nine 5105 is connected with a screw rod four 5106, the screw rod four 5106 is rotatably installed on the side wall of the supporting frame 102, a screw rod nut four 5107 is sleeved on the screw rod four 5106, and the screw rod nut four 5107 is installed on the lifting plates 5101.
The extrusion subassembly 52 in this embodiment includes extrusion axle four 5201, extrusion axle four 5201 rotates through fixing base three 5202 and installs on extrusion axle mounting board 5203, a plurality of extrusion wheels four 5204 are installed to the even interval in front end of extrusion axle mounting board 5203, extrusion axle four 5201 and a plurality of extrusion wheels four 5204 contact, under the effect of a plurality of extrusion wheels four 5204, the even pressure-bearing of extrusion axle four 5201 axial has been guaranteed, prevent effectively that extrusion axle four 5201 warp, a plurality of guide bars 5207 are installed to the even interval in rear end of extrusion axle mounting board 5203, the cover is equipped with spring 5205 on the guide bar 5207, spring 5205 is located between extrusion axle mounting board 5203 and baffle 5102, be provided with sliding sleeve 5206 on the guide bar 5207, sliding sleeve 5206 is installed on baffle 5102. The motor nine 5105 drives the screw rod four 5106 to rotate, the screw rod four 5106 drives the screw rod nut four 5107 to move, the lifting plate 5101, the baffle 5102 and the extrusion assembly 52 also move upwards, so that the three extrusion shafts four 5201 are in contact with carbon fiber cloth, the carbon fiber cloth is extruded on one side of a roller material, the carbon fiber cloth is attached on one side of the roller material, meanwhile, the extrusion shafts four 5201 can be attached to the carbon fiber cloth more through the elasticity of the spring 5205, and the carbon fiber cloth attaching is prevented from being unstable, and the winding forming quality of the carbon fiber cloth is affected.
The embodiment also discloses a forming method based on the full-automatic carbon fiber roll winding forming device, which comprises the following steps:
Firstly, winding and unwinding carbon fiber cloth on a discharging disc 101, sequentially guiding a first roller 106 and a driving roller 104 to enter a stripping plate 107, conveying release paper on the carbon fiber cloth from the upper surface of the stripping plate 107, entering an inclined plane through a gap between the stripping plate 107 and the carrying plate 109, changing the movement direction under the guiding action of the inclined plane, so that a certain gap is formed between the release paper and the carbon fiber cloth, moving the carbon fiber cloth along the carrying plate 109 under the guiding action of the carrying plate 109, further stripping the release paper on the carbon fiber cloth, enabling the release paper to enter a receiving disc 103 through a second guide roller 108, driving the receiving disc 103 to receive the release paper through a second motor 119, driving the carbon fiber cloth to move along the carrying plate 109 under the driving of the driving roller 104, pushing a pneumatic clamping jaw 301 to move towards the carbon fiber cloth, enabling two pneumatic clamping jaws 301 to move to two sides of the carbon fiber cloth, clamping two sides of the carbon fiber cloth by the two pneumatic clamping jaws 301, driving a second screw 307 to rotate by a fifth motor 306, and driving a second screw 307 to move nuts 308 and a sliding table 302 to move upwards along with the carbon fiber cloth, so that the lifting screw rods 303 move upwards along with the lifting cylinders 301;
Step two, placing two shaft ends of a roll material in a clamping groove 203 of an extension plate 202, driving a first driving sprocket 220 to rotate by a motor four 222, driving a first chain 219 to move by the first driving sprocket 220, and driving a material supporting frame 201, the extension plate 202 and the roll material to move towards a carbon fiber cloth along with the movement of a connecting block 218 and a first moving plate 215, when the roll material moves to the carbon fiber cloth, the roll material continuously moves for a certain distance, so that the carbon fiber cloth wraps one side of the roll material, after the wrapping is finished, a piston rod of a cylinder two 205 extends out to drive one end of a connecting rod 206 to swing downwards, so that a first pressing plate 208 is pressed on the carbon fiber cloth, a pneumatic clamping jaw 301 loosens the carbon fiber cloth, and the motor four 222 continuously drives the roll material and the carbon fiber cloth to move towards a winding mechanism 4, so that feeding of the roll material and the carbon fiber cloth is realized;
Step three, when the roller material and the carbon fiber cloth are conveyed to the attaching mechanism 5, a motor nine 5105 drives a screw rod four 5106 to rotate, the screw rod four 5106 drives a screw rod nut four 5107 to move, the extrusion assembly 52 also moves upwards along with the upward movement, and three extrusion shafts four 5201 extrude one side of the roller material, so that the carbon fiber cloth is attached to one side of the roller material;
Step four, a motor four 222 continuously drives a roll material and carbon fiber cloth to move to a winding mechanism 4, a motor seven 4404 drives a bidirectional screw rod 4401 to rotate, the bidirectional screw rod 4401 drives two bidirectional nuts to move oppositely or reversely, the two bidirectional nuts respectively drive a winding roll mounting plate one 4405 and a winding roll mounting plate two 4406 to move, so that a winding roll one 4408 and a winding roll two 4417 move oppositely or reversely, the distance between the winding roll one 4408 and the winding roll two 4417 is adjusted to adapt to roll materials with different sizes, a motor six 4316 drives a screw rod three 4315 to rotate, the screw rod three 4315 drives a screw rod nut three 4314 to move, a moving block 4306, a moving plate two 4305, a vertical plate 4311 and a pressing roll 4301 to move, and the position of the pressing roll 4301 is adjusted, so that the pressing roll 4301 moves to be right above the roll material, stable extrusion force can be provided, and winding forming quality is ensured;
Step five, motor three 212 drives screw rod one 213 to rotate, screw rod one 213 drives screw rod nut one 214 to move downwards, hold in the palm work or material rest 201 and roller material along with the downward movement, thereby place the roller material between coiling roller one 4408 and coiling roller two 4417, motor four 222 drives driving sprocket one 220 to rotate, driving sprocket one 220 drives chain one 219 to move, connecting block 218 and movable plate one 215 also move along with moving, thereby drive hold in the palm work or material rest 201, extension board 202 moves to keeping away from the roller material direction, cylinder three 4304 promotes clamp plate two 4303 to move downwards, press material roller 4301 also along with the downward direction, make press material roller 4301 press on roller material and carbon fiber cloth, motor eight 4411 drives driving sprocket two 4413 to rotate, driving sprocket two 4413 drives driven sprocket two 4415 through chain two 4414, thereby drive coiling roller one 4408 to rotate, coiling roller one 4408 drives roller material to rotate, the roller material drives carbon fiber cloth to wind on the roller material, thereby realize the coiling shaping of carbon fiber roller.
The present invention is not limited in any way by the above-described preferred embodiments, but is not limited to the above-described preferred embodiments, and any person skilled in the art will appreciate that the present invention can be embodied in the form of a program for carrying out the method of the present invention, while the above disclosure is directed to various equivalent embodiments, which are capable of being modified or altered in some ways, any simple modification, equivalent variations and alterations made to the above embodiments according to the technical principles of the present invention will still fall within the scope of the technical aspects of the present invention.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202610225268.8A CN121716296A (en) | 2026-02-25 | 2026-02-25 | Full-automatic carbon fiber roller winding forming device and method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202610225268.8A CN121716296A (en) | 2026-02-25 | 2026-02-25 | Full-automatic carbon fiber roller winding forming device and method thereof |
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| CN121716296A true CN121716296A (en) | 2026-03-24 |
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| CN202610225268.8A Pending CN121716296A (en) | 2026-02-25 | 2026-02-25 | Full-automatic carbon fiber roller winding forming device and method thereof |
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| CN223383987U (en) * | 2025-01-21 | 2025-09-26 | 威海市雅克德温户外用品有限公司 | Carbon fishing rod reel forming equipment |
| CN121469000A (en) * | 2026-01-09 | 2026-02-06 | 江苏科铂威复合材料技术有限公司 | A winding device for resins with enhanced thermoplastic properties |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN214265829U (en) * | 2021-01-08 | 2021-09-24 | 惠州市众力电子科技有限公司 | Prepreg rim charge winding and receiving device |
| CN218463018U (en) * | 2022-10-21 | 2023-02-10 | 湖南晶碳新材料有限公司 | Carbon fiber round pipe rolling equipment |
| CN222348280U (en) * | 2024-12-10 | 2025-01-14 | 山东森荣新材料股份有限公司 | A rewinding device for ultrafine fiber production |
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