Disclosure of Invention
The present invention is directed to a dressing apparatus and a grinding machine that address at least one of the problems and deficiencies set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
In a first aspect, the present invention provides a dressing apparatus for a grinding machine, the grinding machine comprising a grinding machine body, and a grinding wheel, a guide wheel and a carrier disposed on the grinding machine body, the carrier being disposed between the grinding wheel and the guide wheel, the dressing apparatus comprising a support base, and a first dressing assembly and a second dressing assembly disposed on the support base;
The support seat is arranged on the supporting plate frame and moves along a first direction relative to the grinding machine body, and the first direction is parallel to the rotation axis of the grinding wheel or the guide wheel;
Moving the grinding wheel to contact the outer circle with part of the first trimming assembly, and driving the grinding wheel to rotate so as to trim;
and/or moving the guide wheel to the outer circle to be in contact with part of the second trimming assembly, and driving the guide wheel to rotate so as to trim.
Further, a first support arm and a second support arm are arranged at intervals along the second direction at the upper end of the support seat, the first support arm is positioned at one side close to the grinding wheel, and the second support arm is positioned at one side close to the guide wheel;
The first trimming assembly is connected to the first support arm, and the second trimming assembly is connected to the second support arm.
Further, the first trimming assembly and the second trimming assembly are respectively provided with a trimming part, the trimming parts are used for being in contact with the excircle of the grinding wheel or the guide wheel, and the projection of the trimming parts along the second direction is staggered with the supporting seat.
Further, a buffer groove is formed in at least one of the first support arm and the second support arm, and the buffer groove is located at one side away from the corresponding trimming part.
Further, the first trimming assembly and the second trimming assembly comprise a mounting seat and a trimming piece, and the mounting seat is connected to the first support arm or the second support arm;
the trimming member is connected to the corresponding mounting seat, and the trimming member is positioned on one side of the trimming member, which is away from the corresponding first support arm or the corresponding second support arm.
Further, the mounting seat is arranged in a vertically moving way so as to adjust the height of the trimming part;
the first trimming assembly and the second trimming assembly also comprise limiting pieces, and the limiting pieces are arranged on the first support arm or the second support arm and are connected with the corresponding mounting seats to limit movement.
Further, along the first direction, at least one side of the mounting seat is provided with a flange, and the side wall of the first support arm or the side wall of the second support arm is abutted with the corresponding flange.
In a second aspect, the present invention provides a grinding machine, comprising a grinding machine body and any one of the dressing devices provided in the first aspect, wherein the grinding machine body is provided with a grinding wheel, a guide wheel and a supporting plate frame;
the supporting plate frame is positioned between the grinding wheel and the guide wheel, and the supporting seat of the trimming device is arranged on the supporting plate frame.
Further, the grinder body is further provided with a guide piece and a driving piece, the bottom of the supporting plate frame is connected to the grinder body through the guide piece, and the driving piece is connected with the supporting plate frame to drive the supporting plate frame to move along the first direction.
Further, the bottom of the supporting plate frame is provided with a chute, the upper end of the guide piece is provided with a guide rail connected with the chute in a sliding way;
a band is also arranged in a gap between the guide rail and the chute along the second direction;
and/or at least one of the guide member and the driving member is covered with a guard member.
According to the invention, the dressing device comprises a supporting seat, a first dressing component and a second dressing component which are arranged on the supporting seat, wherein the supporting seat is arranged on a supporting plate frame and moves along a first direction, the first direction is parallel to the rotation axis of a grinding wheel or a guide wheel, when the grinding wheel is moved to the outer circle to be in contact with part of the first dressing component and the grinding wheel is driven to rotate, the dressing is carried out, and when the guide wheel is moved to the outer circle to be in contact with part of the second dressing component and the guide wheel is driven to rotate, the dressing is carried out. Therefore, according to the trimming device provided by the invention, the two trimming assemblies are jointly arranged on the supporting seat, so that the movement of the supporting seat is consistent with the grinding path, and the grinding wheel or the guide wheel is trimmed respectively, so that the cylindricity of the grinding wheel is consistent with that of the guide wheel, the circle runout of a workpiece after grinding is controlled within a smaller range, the grinding quality of a product is improved, the trimming operation is convenient, and the trimming efficiency is higher.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the particular embodiments described herein are illustrative only and are not intended to limit the invention, i.e., the embodiments described are merely some, but not all, of the embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention.
The existing centerless grinding machine generally comprises a grinding machine body, a grinding wheel 10, a guide wheel 20, a supporting plate 31 and the like, wherein the grinding wheel 10 and the guide wheel 20 are arranged in parallel, and the supporting plate 31 is positioned between the grinding wheel 10 and the guide wheel 20. In specific work, the supporting plate 31 supports the rod-like workpiece, the grinding wheel 10 rotates at a high speed to grind, and meanwhile, the guide wheel 20 rotates at a slower speed in the same direction to drive the workpiece to rotate for circumferential feeding, so that grinding processing of the surface of the rod-like workpiece is realized.
However, in the existing wide grinding machine dressing mode, the grinding wheel and the guide wheel are respectively dressed through the independent dressing devices, and each dressing device is controlled to move by the independent driving part, so that after long-term use, the moving direction of each dressing device has deviation, namely the paths are not parallel, and the moving paths of each dressing device are inconsistent with the grinding paths of the workpiece, so that the dressing does not reach the standard, the circle run-out of the workpiece after grinding is difficult to control in a smaller range, and the product quality is affected. In addition, the existing trimmer on the centerless grinder trims at the rear of the grinding wheel or the guide wheel, and the trimmer can trim only after stopping during trimming, so that the output is affected.
In a first aspect, referring to fig. 1 to 4, an embodiment of the present invention provides a trimming device, which includes a support base 100, and a first trimming assembly 200 and a second trimming assembly 300 disposed on the support base 100.
The support base 100 is configured to be disposed on the supporting frame 30 and move relative to the grinding machine body along a first direction, which is parallel to the rotation axis of the grinding wheel 10 or the guide wheel 20.
The grinding wheel 10 is moved to the outer circumference in contact with a portion of the first dressing assembly 200, and the grinding wheel 10 is driven to rotate for dressing.
And/or, moving the guide wheel 20 to the outer circumference to contact with a part of the second dressing assembly 300, and driving the guide wheel 20 to rotate for dressing.
The support base 100 in this embodiment is used for mounting the first trimming assembly 200 and the second trimming assembly 300, and may be a support plate, a support block, a support frame, etc., which may be fixedly connected to one side of the pallet 30 by screwing, welding, clamping, etc. The support 100 is movable with the carrier 30 in a first direction parallel to the axis of rotation of the grinding wheel 10 or the guide wheel 20, i.e. along the grinding path of the workpiece.
The first dressing assembly 200 and the second dressing assembly 300 in this embodiment are respectively used for dressing the grinding wheel 10 and the guide wheel 20, and may have the same structure, and the first dressing assembly 200 and the second dressing assembly 300 may be fixedly connected to the support base 100 by screwing, clamping, welding, or the like.
Specifically, as shown in fig. 1 and 2, dressing is performed when the grinding wheel 10 is moved in the second direction to the point where the outer circumference is in contact with a part of the first dressing assembly 200 and the grinding wheel 10 is driven to rotate. Or when the guide wheel 20 is moved in the second direction to the outer circumference to be in contact with a part of the second dressing assembly 300 and the guide wheel 20 is driven to rotate for dressing. The second direction is perpendicular to the first direction, and the second direction is distributed along the direction approaching or separating from the trimming device.
In this way, the two trimming assemblies are jointly arranged on the supporting seat, so that the movement of the supporting seat is consistent with the grinding path, namely, the movement paths of the two trimming assemblies and the supporting plate frame 30 are unique, the parallelism error caused by non-uniform paths of the two trimming assemblies and the supporting plate frame 30 in the prior art is eliminated, when the two trimming assemblies trim the grinding wheel 10 or the guide wheel 20 respectively, the cylindricity of the grinding wheel 10 is ensured to be consistent with that of the guide wheel 20, the circle runout of a workpiece after grinding is controlled within a smaller range, the grinding quality of a product is improved, the trimming operation is convenient, and the trimming efficiency is higher.
In some embodiments, the upper end of the support 100 is provided with a first arm 110 and a second arm 120 at intervals along the second direction, where the first arm 110 is located on a side close to the grinding wheel 10, and the second arm 120 is located on a side close to the guide wheel 20.
The first conditioning assembly 200 is attached to the first arm 110 and the second conditioning assembly 300 is attached to the second arm 120.
Specifically, as shown in fig. 1 and 2, the upper end of the supporting seat 100 is provided with a first support arm 110 and a second support arm 120 which are arranged at intervals along the second direction, that is, a space is formed between the first support arm 110 and the second support arm 120, the first support arm 110 and the second support arm 120 and the supporting seat 100 can form a U-shaped structure, the first support arm 110 and the second support arm 120 are both arranged along the vertical direction, and the lower ends of the first support arm 110 and the second support arm 120 can be integrally formed with the supporting seat 100 or fixedly connected with the supporting seat 100 by means of screw connection, welding and the like.
The first arm 110 is located at a side near the grinding wheel 10, the first dressing assembly 200 may be mounted on the first arm 110 and away from the second arm 120 by screwing, welding, etc., and the second dressing assembly 300 may also be mounted on the second arm 120 and away from the first arm 110 by screwing, welding, etc.
However, since the first dressing assembly 200 or the second dressing assembly 300 is in contact with the uneven surface of the grinding wheel 10 or the guide wheel 20 to form strong vibration during the dressing process, the first support arm 110 and the second support arm 120 can form a cantilever structure, and the vibration during the dressing process can be effectively absorbed, thereby improving the dressing accuracy.
Further, in the present embodiment, the first dressing assembly 200 and the second dressing assembly 300 each have a dressing portion 201 thereon, the dressing portion 201 is configured to contact with an outer circumference of the grinding wheel 10 or the guide wheel 20, and a projection of the dressing portion 201 along the second direction is offset from the support base 100.
Specifically, as shown in fig. 1 and 2, the upper sides of the first dressing assembly 200 and the second dressing assembly 300 are respectively provided with a dressing portion 201, the dressing portion 201 is a super wear-resistant tip, and the dressing portion 201 faces the adjacent grinding wheel 10 or the guide wheel 20 respectively and is directed to the surface of the grinding wheel 10 or the guide wheel 20 in a substantially radial direction.
It should be noted that the projection of the trimming portion 201 along the second direction is offset from the supporting seat 100, that is, the projection of the trimming portion 201 along the second direction is located on the first arm 110 or the second arm 120. Or the projection of the trimming portion 201 along the second direction exceeds the adjacent first arm 110 or second arm 120, but does not fall onto the support 100.
In this way, the force acting on the dressing portion 201 is transmitted in the second direction without falling on the support base 100, so that the vibration during the dressing process is effectively damped. The specific position of the trimming portion 201 may be determined according to the actual requirement, and is not excessively limited in the present embodiment.
Still further, in the present embodiment, at least one of the first arm 110 and the second arm 120 is provided with a buffer slot 111, and the buffer slot 111 is located at a side facing away from the corresponding trimming portion 201.
Specifically, as shown in fig. 3, this is another structure of the first arm 110 and the second arm 120, where the first arm 110 and the second arm 120 have buffer grooves 111 near the root of the supporting seat 100, the buffer grooves 111 are open grooves with small vertical spacing, the buffer grooves 111 on the first arm 110 open toward the second arm 120, and correspondingly, the buffer grooves 111 on the second arm 120 open toward the first arm 110, i.e. the buffer grooves 111 on the first arm 110 face away from the trimming portion 201 thereon, and the buffer grooves 111 on the second arm 120 face away from the trimming portion 201 thereon.
In this way, when the trimming portion 201 is vibrated by being pressed relatively much in the second direction, on the one hand, the positions of the first arm 110 and the second arm 120 near the root portions can be deformed in the direction away from the corresponding trimming portion 201, thereby further playing a role in damping vibration, and on the other hand, the deformation amounts of the root portions of the first arm 110 and the second arm 120 are limited by the limitation of the pitch of the damping grooves 111, so that the excessive deformation is avoided.
Preferably, the buffer grooves 111 are arranged at intervals in the vertical direction, and the cross section of the first arm 110 or the second arm 120 corresponding to each buffer groove 111 is sequentially reduced from bottom to top. In this way, the deformation of the root of the first arm 110 or the second arm 120 from bottom to top can be further effectively limited, so as to avoid excessive deformation.
It should be noted that the vertical spacing of the buffer slots 111 may be determined according to practical requirements, and the specific spacing in fig. 3 is only for illustration, and the specific spacing may be determined according to the deformation amount of the root portion of the first arm 110 or the second arm 120 and the number of the buffer slots 111. Also, the groove bottom of the buffer groove 111 may be provided in a circular shape to reduce stress concentration. In addition, the buffer slot 111 should be located below the fastening position of the first conditioning assembly 200 on the first arm 110, or the buffer slot 111 should be located below the fastening position of the second conditioning assembly 300 on the second arm 120.
In some embodiments, the first and second conditioning assemblies 200, 300 each include a mount 210 and a conditioning element 220, the mount 210 being coupled to either the first arm 110 or the second arm 120.
The trimming member 220 is connected to the corresponding mounting base 210, and the trimming portion 201 is located on a side of the trimming member 220 facing away from the corresponding first arm 110 or the corresponding second arm 120.
Specifically, as shown in fig. 1 and 2, the mounting base 210 is used for mounting the decoration whole 220, and may be a mounting block, a mounting plate, a mounting bracket, or the like, and has a substantially rectangular structure, and the mounting base 210 may be fixed on the outer side wall of the first support arm 110 or the outer side wall of the second support arm 120 by screwing, welding, clamping, or the like. Moreover, the dressing member 220 (i.e., a dressing pen, such as a diamond dressing pen, which can be replaced according to actual use conditions) may be inserted into the mounting base 210, the dressing portion 201 is located on the dressing member 220, i.e., a socket is formed in the mounting base 210 along the second direction, a large end of the dressing member 220 may be inserted into the socket, and a tip of the dressing member 220 (i.e., the dressing portion 201) faces the grinding wheel 10 or the guide wheel 20, and a fastening screw may be further provided on the mounting base 210 to fix the dressing member 220.
Further, in the present embodiment, the mounting base 210 is disposed to move vertically to adjust the height of the trimming portion 201.
The first trimming assembly 200 and the second trimming assembly 300 each further include a limiting member 230, and the limiting member 230 is disposed on the first arm 110 or the second arm 120 and is connected to the corresponding mounting seat 210 to limit movement.
As shown in fig. 1 and 2, one or more slotted holes are formed in the mounting base 210 along the vertical direction, a threaded hole is formed in the outer side wall of the supporting base 100, a limiting member 230 can be used for limiting a bolt, the limiting bolt is screwed into the threaded hole through the slotted hole, when the limiting bolt is loosened, the limiting bolt can move relative to the slotted hole, and when the limiting bolt is screwed, the mounting base 210 is limited at the current position, so that the height of the trimming part 201 is adjusted.
However, the long slot hole may be formed in the support base 100, and correspondingly, the threaded hole may be formed in the mounting base 210, so that the mounting base 210 may be fastened by the limit bolt. Of course, other types of limiting structures can be substituted between the mounting base 210 and the supporting base 100, and the present embodiment is not limited thereto.
Still further, in the present embodiment, along the first direction, at least one side of the mounting base 210 is provided with a flange 202, and a sidewall of the first support arm 110 or a sidewall of the second support arm 120 abuts against the corresponding flange 202.
Specifically, as shown in fig. 1 and 2, one side or two sides of the mounting base 210 along the first direction may be provided with a flange 202, and the length direction of the flange 202 is arranged along the vertical direction, so that, on one hand, when moving along the first direction during trimming, the flange 202 abuts against the side wall of the adjacent first support arm 110 or the side wall of the adjacent second support arm 120, so that a part of shearing force can be provided, the trimming is more stable, and on the other hand, when the mounting base 210 moves and adjusts along the vertical direction, the positioning function is performed.
Of course, the flange 202 may be disposed on the side of the support base 100 facing the adjacent mounting base 210, and the flange 202 may abut against the side wall of the mounting base 210 to perform the shearing and positioning functions, which is not limited in this embodiment.
In a second aspect, an embodiment of the present invention further provides a grinding machine, including a grinding machine body and the dressing device in any one of the foregoing embodiments, where the grinding wheel 10, the guide wheel 20, and the pallet 30 are disposed on the grinding machine body.
The supporting plate frame 30 is positioned between the grinding wheel 10 and the guide wheel 20, and the supporting base 100 of the dressing device is provided on the supporting plate frame 30. By attaching the dressing device to the carrier 30, when dressing is required, the carrier 30 is moved to one side to move the two dressing assemblies between the grinding wheel 10 and the guide wheel 20 for dressing, thereby realizing dressing without stopping rotation of the grinding wheel 10 and the guide wheel 20. After finishing, the carrier 30 is moved along the first direction to be moved between the grinding wheel 10 and the guide wheel 20 again, so that the machining can be performed again, the required finishing time is very short, the finishing efficiency is greatly improved, and the production progress is not affected basically.
In addition, the supporting plate frame 30 can be partially processed and improved by utilizing a matched knife rest of a matched wide grinding machine, is compatible with a trimming part, reduces the reconstruction cost and has stronger universal applicability.
Therefore, by configuring the dressing device, the two dressing assemblies are jointly arranged on the supporting seat 100, so that the movement of the supporting seat 100 is consistent with the grinding path, and the grinding wheel 10 or the guide wheel 20 is respectively dressed, so that the cylindricity of the grinding wheel 10 is consistent with the cylindricity of the guide wheel 20, the circle runout of the workpiece after grinding is controlled within a smaller range, the grinding quality of the product is improved, the dressing operation is convenient, and the dressing efficiency is higher.
In some embodiments, the grinder body is further provided with a guide member 40 and a driving member 50, the bottom of the pallet 30 is connected to the grinder body through the guide member 40, and the driving member 50 is connected to the pallet 30 to drive the pallet 30 to move in the first direction.
Specifically, the guide 40 is disposed along a first direction, which is fixedly coupled to the grinder body, and the pallet 30 is slidably disposed on the guide 40. The driving member 50 may be a telescopic member such as an oil cylinder, an air cylinder, an electric cylinder, etc., which is fixedly connected to the grinder body, and the telescopic end of the driving member 50 is fixedly connected to one side of the supporting plate frame 30, so as to drive the supporting plate frame 30 to stably move along the first direction.
The specific types, specifications, numbers, etc. of the guide members 40 and the driving members 50 may be determined according to actual requirements, and are not excessively limited in the present embodiment.
Further, in this embodiment, the bottom of the supporting plate frame 30 has a sliding slot, and the upper end of the guiding element 40 has a guiding rail connected to the sliding slot in a sliding manner.
In the second direction, a band 41 is also provided in the gap between the rail and the runner.
Specifically, as shown in fig. 4, the sliding groove at the bottom of the supporting plate frame 30 may be a dovetail groove, correspondingly, the sliding groove on the guiding element 40 may be a dovetail guiding rail matched with the dovetail groove, and the guiding rail is slidingly connected with the sliding groove, so that the supporting plate frame 30 can stably slide along the first direction.
The clearance between the guide rail and the sliding groove is further provided with the panel 41, so that the trimming precision of the whole trimming device can be adjusted by adjusting the panel 41, the panel 41 and the dovetail guide rail are adjusted to perform friction fit operation, the straightness of movement of the supporting plate frame 30 is guaranteed, and the trimming precision is guaranteed. Wherein the trim 41 can be adjusted by a spade fit.
And/or at least one of the guide 40 and the drive 50 is capped with a guard 42.
Specifically, as shown in fig. 1, the protecting member 42 may be a stainless steel telescopic protecting cover, and according to the stroke range of the telescopic protecting cover set by the trimming stroke, the whole guiding member 40 is effectively protected, so that grinding waste, waste residue, waste water and the like in the trimming process or the processing process are effectively prevented from entering the gap between the supporting plate frame 30 and the guiding member 40, and the long-term use precision of the guiding member 40 is effectively ensured.
The foregoing is merely illustrative of the structures of this invention and various modifications, additions and substitutions for those skilled in the art can be made to the described embodiments without departing from the scope of the invention or from the scope of the invention as defined in the accompanying claims.