Byproduct recovery device for white spirit fermentation
Technical Field
The invention relates to the technical field of white spirit equipment, in particular to a byproduct recovery device for white spirit fermentation.
Background
The existing byproduct recovery device for white spirit fermentation is mainly designed for byproducts such as vinasse, pit mud, fermentation wastewater and carbon dioxide, adopts a classified recovery mode to adapt to different material characteristics, aims at vinasse, mainly adopts a grating filtration and spiral conveying combined squeezing dehydration device to separate vinasse and fermentation liquor, and then dewaters and reduces the volume so as to realize subsequent recycling, when pit mud is treated, impurities are removed from pit ponds through screening after the pit mud is taken out by means of a scraper conveying or bucket type device, the recovered fermentation wastewater depends on a treatment system consisting of a pipe network collection, sedimentation ponds and a filtering tank to primarily purify water quality, carbon dioxide is captured, mainly adopts a gas-liquid separation membrane or an absorption tower to separate gas generated in the fermentation process, the device mainly adopts mechanical conveying as a core and is matched with a basic separation technology, partial equipment can integrate a primary treatment function, but the whole automation degree is uneven, partial small-sized devices still need manual auxiliary feeding or cleaning, and have differences in the specific recovery design of different byproducts, and partial devices still have an optimization space in the aspects of separation efficiency, energy consumption control and byproduct subsequent utilization rate improvement.
The prior distilled liquor fermentation byproduct recovery device adopts a traditional direct-pressure type or plate-and-frame type structure when treating distilled liquor, the distilled liquor is easy to form a compact filtering layer on the surface of filter cloth due to the fact that the distilled liquor contains a large amount of fibers and viscous substances, so that a filtering hole is blocked, the filter pressing speed is greatly reduced, the phenomenon of false dryness is easy to occur, the surface is dehydrated, the inside still contains high moisture, additional treatment is needed subsequently, after the filter pressing is finished, the filter cloth and the residual distilled liquor of a pressing plate are difficult to automatically clean and manually scrape, the labor intensity is increased, bacterial changes are easily caused due to incomplete cleaning, the next filtering effect is influenced, the separated distilled liquor is conveyed and is poor in the subsequent treatment engagement, most of devices lack of integrated conveying structures, the distilled liquor after the filter pressing is required to be manually transferred to the next procedure, the process is easy to produce sprinkling waste, the conveying quantity is difficult to be accurately controlled, meanwhile, the distilled liquor suitability of the devices for different fermentation processes is insufficient, the parameters such as the filter pressing pressure, the filter cloth aperture and the like are not automatically adjusted, the efficiency is low, the distilled liquor is easy to be partially met, and the requirements of meeting the standard treatment are met, and the continuous production needs are met, and the existing production needs are difficult to be met, and the requirements of people are not met for the continuous use are met, and the requirements are met for the fermentation technology are met.
Disclosure of Invention
The invention mainly aims to provide a byproduct recovery device for white spirit fermentation, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The utility model provides a white spirit fermentation is with accessory substance recovery unit, includes first support frame, the upper portion of first support frame is provided with stirring filter-pressing structure, the upper portion of stirring filter-pressing structure is provided with quantitative unloading structure, the upper portion of quantitative unloading structure is provided with breaker, the lower part of stirring filter-pressing structure is provided with purification structure;
The stirring filter-pressing structure comprises a filter-pressing box fixedly mounted at the middle part of the inner side of a first support frame, a support column is fixedly mounted at one side of the first support frame, which is close to the filter-pressing box, a first servo motor is fixedly mounted at the lower side of the support column, a first bevel gear is detachably mounted at the rotor of the first servo motor, a second bevel gear is connected with one side of the first bevel gear in a meshed manner, a threaded rod is fixedly mounted at the axle center of the second bevel gear, a threaded sleeve is connected with the outer wall of the threaded rod in a threaded manner, an L-shaped groove is formed in the outer wall of one side of the support column, a limit slip ring is fixedly mounted at one side of the threaded sleeve, a clamping ring is fixedly mounted at the upper side of the limit slip ring, a filter-pressing frame is fixedly mounted at one side of the clamping ring, a fixing ring is fixedly mounted at the middle part of the filter-pressing frame, a rotating rod is mounted at the inner sliding of the fixing ring, and a first sliding chute is formed in the outer wall of the rotating rod.
Preferably, the downside fixed mounting of dwang has the toper base, equidistant fixed mounting all around of toper base has scrapes the strip, every group scrape one side middle part of strip and all rotate and install flexible stirring vane, the screens groove has been seted up at the middle part of filter-pressing frame, slidable mounting has a screens section of thick bamboo in the screens groove, the top fixed mounting of screens section of thick bamboo has the roof, first buffer spring is installed to the upside outer wall of filter-pressing frame, first feed inlet has been seted up at the upside middle part of roof.
Preferably, the first feeding hole corresponds to the clamping cylinder in position and is mutually communicated, the telescopic stirring blade is telescopic, the inside of the fixing ring is provided with a protrusion, and the protrusion of the fixing ring is mutually matched with the first sliding groove.
Preferably, the ration unloading structure includes the lower feed bin of fixed mounting in upper plate upside middle part, one side outer wall fixed mounting of feed bin has the third servo motor down, the second feed inlet has been seted up to the upside of feed bin down, the discharge gate has been seted up to the downside of feed bin down, the rotor department demountable installation of third servo motor has the dead lever, one side fixed mounting of dead lever has first screens piece, the arc wall has been seted up to the outside equidistance of first screens piece, one side fixed mounting that the upper plate is close to feed bin has the locating rack down, the second spout has been seted up to the upside of locating rack, slidable mounting has first slider in the second spout, one side lower part fixed mounting of first slider has the toggle block, the middle part of locating rack has set up the third spout, the inside slip of third spout has the second slider, the inside slidable mounting of second slider has the spliced pole, the outer wall of spliced pole has the second buffer spring, one side fixed mounting that the spliced pole is close to first slider has the arc wall, one side fixed mounting has the second screens piece, one side that the second screens piece has the second side of being close to the first slider has the second and is kept away from the fixed mounting of first place the fermenting tank, one side has the first side of the fermenting tank, the side is close to the first side of installing the side of the fermenting tank.
Preferably, the ferment case is connected with the ferment package through the pipeline, reciprocating groove has been seted up to one side of dead lever, and first slider and reciprocal groove looks adaptation each other, movable block and second screens piece looks adaptation each other, and the second screens piece is in the motion trail of movable block, stir the piece and screens each other with the movable block, the outer wall and the second feed inlet looks adaptation each other of first screens piece, the downside fixed connection of extrusion piece and second slider.
Preferably, the purification structure comprises a filter plate fixedly mounted at the lower side of the filter pressing box, a receiving bin is fixedly mounted at the lower side of the first support frame, a water pump is communicated with the lower side of the receiving bin through a pipeline, a hose is arranged at a water outlet of the water pump, a fixed column is fixedly mounted at one side of the first support frame close to the water pump, a movable bin is slidably mounted on the outer wall of the fixed column, a clamping frame is fixedly mounted at the lower side of the movable bin, a movable ball is rotatably mounted at the axis of the clamping frame, a swinging frame is fixedly mounted at one side outer wall of the movable ball, a sliding rod is fixedly mounted at one end of the swinging frame far away from the movable ball, two groups of second support frames are fixedly mounted at one side of the first support frame close to the fixed column, a fourth gear is arranged at the middle part of the sliding rod, a fourth servo motor is detachably mounted at one side of the second support frame, a pressure pump is fixedly mounted at one side upper part of the movable bin, a reverse osmosis membrane group is fixedly mounted at one side of the movable bin, and an outlet of the movable bin is arranged.
Preferably, the second valve is fixedly installed at one end of the outlet, the first valve is fixedly installed at one end of the hose, the swinging frame slides at the middle parts of the two groups of second supporting frames, the fourth gear is positioned at the middle parts of the two groups of second supporting frames, and the fourth gear is meshed with the third gear.
Preferably, the crushing device comprises a crushing box fixedly arranged on the upper side of the upper top plate, a second servo motor is fixedly arranged on one side of the crushing box, a first gear is detachably arranged at a rotor of the second servo motor, a second gear is connected with one side of the first gear in a meshed manner, and crushing rollers are fixedly arranged at the same-side axle center of the first gear and the second gear.
Preferably, the feeding opening of the crushing box corresponds to the second feeding opening.
Compared with the prior art, the invention has the following beneficial effects:
According to the invention, the press filtration effect and the equipment stability are cooperatively ensured through a plurality of structures, the first servo motor drives the threaded rod to rotate through bevel gear transmission, so that the threaded sliding sleeve stably ascends and descends along the L-shaped groove, the press filtration frame is pulled to move up and down in the press filtration box, uniform pressure on mixed materials is realized, solid and liquid are effectively separated, the press filtration efficiency is improved, the rotating rod drives the scraping bar to clean residual materials on the inner wall of the press filtration box through the matched rotation of the protrusions of the fixing rings and the sliding grooves, the material accumulation is prevented from influencing the subsequent press filtration, meanwhile, the telescopic stirring blades can flexibly stretch and retract according to the material quantity, the material is stirred to eliminate dead angles of press filtration, the press filtration uniformity is ensured, the upper top plate is matched and limited through the clamping cylinder and the clamping groove, the press filtration impact is relieved by combining the first buffer spring, the equipment components are prevented from being damaged due to impact, the material splashing due to impact is avoided, and the press filtration process is ensured to be stable and orderly.
According to the invention, the high-efficiency connection of the distillers grains crushing and quantitative discharging is realized through the cooperation of manual feeding and mechanical automatic treatment, the second servo motor drives the gears to mesh and drive the crushing rollers to rotate relatively, so that the massive distillers grains can be crushed into tiny particles rapidly, the contact area of subsequent treatment is increased, the blockage of a discharging channel by massive distillers grains is avoided, the third servo motor drives the fixed rod to rotate, the quantitative falling of distillers grains is realized through the arc-shaped groove by virtue of the cooperation of the reciprocating groove and the sliding block, the feeding amount is accurately controlled, the extruding block is synchronously triggered to extrude the ferment package, the ferment and the distillers grains are uniformly mixed, the additional stirring procedure is not needed, the processing procedure is simplified, the sliding grooves on the positioning frame, the buffer springs and the clamping blocks are mutually matched, the movement stability of each part is ensured, the material scattering or the non-uniform addition of the ferment is avoided, the mixed material with stable quality is provided for the subsequent filter pressing procedure, and the integral treatment efficiency is improved.
According to the invention, filter pressing liquid is initially filtered through the filter plate, the liquid of the water pump is pumped into the movable bin, the sliding rod and the swinging frame are driven to move by the engagement of the fourth servo motor driving gear, the inclination angle of the movable bin along the fixed column is regulated by the movable ball, the liquid is ensured to be fully contacted with the reverse osmosis membrane group, incomplete purification caused by uneven liquid distribution is avoided, the purification effect is improved, the filtering capacity of the reverse osmosis membrane group is further enhanced by pressurizing the pressure pump, harmful substances in the liquid are efficiently removed, the purified liquid is discharged through the valve and the outlet, the resource recovery and the reutilization can be realized, the whole purification process has high automation degree, manual intervention is not needed, the labor cost is reduced, meanwhile, each component is flexibly matched, the liquid treatment requirements of different quantities are adapted, and the continuity and the high efficiency of the purification process is ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the first cushion spring of the present invention;
FIG. 3 is a schematic view of the structure of the first feed inlet of the present invention;
FIG. 4 is a schematic view of the structure of the L-shaped groove of the present invention;
FIG. 5 is a schematic view of a detent structure of the present invention;
FIG. 6 is a schematic view of the structure of the first bevel gear of the present invention;
FIG. 7 is a schematic view of the structure of the conical base of the present invention;
FIG. 8 is a schematic view of the structure of the rotating lever of the present invention;
FIG. 9 is a schematic view of the structure of the retaining ring of the present invention;
FIG. 10 is a schematic diagram of a second servomotor of the present invention;
FIG. 11 is a schematic view of the structure of the second feed inlet of the present invention;
FIG. 12 is a schematic view of a first latch block according to the present invention;
FIG. 13 is a schematic view of the structure of the spacer of the present invention;
FIG. 14 is a schematic view of the structure of a second slider of the present invention;
FIG. 15 is a schematic view of the structure of a filter plate of the present invention;
FIG. 16 is a schematic view of the structure of the water pump of the present invention;
FIG. 17 is a schematic view of the structure of the outlet of the present invention;
FIG. 18 is a schematic structural view of a reverse osmosis membrane module of the present invention.
In the figure, 1, a first supporting frame;
2. a stirring and pressure filtration structure; 21, a filter pressing box, 22, a first servo motor, 23, a support column, 24, an L-shaped groove, 25, a first bevel gear, 26, a second bevel gear, 27, a threaded rod, 28, a threaded sliding sleeve, 29, a limiting sliding ring, 210, a clamping ring, 211, an upper top plate, 212, a clamping cylinder, 213, a sliding outer ring, 214, a filter pressing frame, 215, a clamping groove, 216, a first buffer spring, 217, a fixed ring, 218, a rotating rod, 219, a first sliding groove, 220, a conical base, 221, a scraping bar, 222, a telescopic stirring blade, 223 and a first feed inlet;
3. The quantitative blanking structure comprises a blanking bin 31, a blanking bin 32, a third servo motor 33, a second feeding hole 34, a discharging hole 35, a fixed rod 36, a reciprocating groove 37, a first clamping block 38, an arc-shaped groove 39, a locating rack 310, a second sliding groove 311, a first sliding block 312, a stirring block 313, a third sliding groove 314, a second sliding block 315, a sliding column 316, a second buffer spring 317, a movable block 318, a second clamping block 319, a third buffer spring 320, a placing groove 321, a ferment package 322, a ferment box 323 and an extrusion block;
4. The purifying device comprises a purifying structure, 41, a filter plate, 42, a receiving bin, 43, a water pump, 44, a hose, 45, a first valve, 46, a fixed column, 47, a movable bin, 48, a pressure pump, 49, a clamping frame, 410, a movable ball, 411, a swinging frame, 412, a second supporting frame, 413, a fourth servo motor, 414, a third gear, 415, a fourth gear, 416, a sliding rod, 417, an outlet, 418, a second valve, 419 and a reverse osmosis membrane group;
5. the crushing device comprises a crushing box, a crushing device body, a crushing box, a second servo motor, a first gear, a second gear, a crushing roller and a crushing roller.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
10-14, Firstly, manually putting the distilled grains fermented by white spirit into a crushing box 51, operating by a second servo motor 52, driving a first gear 53 at an output end to rotate, meshing with a second gear 54 by the first gear 53, driving two groups of crushing rollers 55 to rotate relatively in the crushing box 51, crushing the input blocky distilled grains into fine grains, enabling the crushed materials to fall into a blanking port of the crushing box 51 precisely, starting a third servo motor 32 to drive a fixed rod 35 to rotate, driving a first sliding block 311 to slide reciprocally along a second sliding chute 310 of a positioning frame 39 by a reciprocating groove 36 on the outer wall of the fixed rod 35, driving a movable block 317 by a stirring block 312 on the lower side of the first sliding block 311 to synchronously move towards a direction close to the blanking port 31 by the second sliding block 314, simultaneously driving a first clamping block 37 on the fixed rod 35 to rotate along with the rod, periodically aligning an arc-shaped groove 38 on the outer side of the fixed rod with a discharging port 34 of the blanking port 31, realizing quantitative falling of the distilled grains, simultaneously, driving a second sliding block 314 to slide in a third sliding groove 313 in the third sliding groove 313, pushing a third sliding block 313 to slide along the second sliding groove 310, and a pressing block 323 in the extruding port of the pressing block 23 to enter a pressing block 323, and then, driving the grains to flow into the pressing block 323, and then flowing into the pressing block 323, and flowing into a mixed pressing block 323, and the extruding agent, and flowing into a pressing block 3;
various fermenting agent packages 321 can be selected, such as bacteria, enzymes and adsorbent coupling fermenting agents, wherein the components comprise Saccharomyces cerevisiae CJM26, bacillus subtilis YLZ, lactobacillus salivarius CRS23 and other strains, and compound enzymes consisting of acid protease, cellulase, pectinase, xylanase and glucose oxidase, and in addition, the compound enzymes also contain plant carbon black, so that the compound enzymes can be mixed and reacted with distilled grains in distilled spirit byproducts.
In the second embodiment, as shown in fig. 1-9, after the distiller's grains and the ferment enter the filter-pressing box 21, the first servo motor 22 is started, the output end of the first servo motor 22 drives the first bevel gear 25 to rotate, the engaged second bevel gear 26 is driven to rotate by the first bevel gear 25, the threaded rod 27 at the axis of the second bevel gear 26 synchronously rotates, the threaded sliding sleeve 28 of the outer wall lifts along the L-shaped groove 24 of the support column 23, the threaded sliding sleeve 28 drives the limiting sliding ring 29, the clamping ring 210 and the sliding outer ring 213 to move, and then the filter-pressing frame 214 is pulled to move up and down in the filter-pressing box 21, so as to filter-press the mixed materials, meanwhile, the rotating rod 218 drives the scraping bar 221 to clean the residual materials on the inner wall of the filter-pressing box 21 by means of the cooperation of the inner protrusion of the fixed ring 217, the telescopic stirring blade 222 stretches out and draws back according to the material quantity, the filter-pressing uniformity is improved, the upper top plate 211 is limited by the clamping groove 215 of the clamping cylinder 212 and the clamping groove 215 of the frame 214, and the impact of the first buffer spring 216 is relieved, and the structure is prevented from being damaged.
15-18, After the liquid generated by filter pressing is primarily filtered by the filter plate 41 at the lower side of the filter pressing box 21, the liquid flows into the material receiving bin 42, the water pump 43 is started, the first valve 45 is opened, the liquid is pumped into the movable bin 47 through the hose 44, the fourth servo motor 413 is fixed at the lower side of the second support frame 412 to operate, the third gear 414 is driven to rotate, the sliding rod 416 drives the swinging frame 411 to move because the third gear 414 is meshed with the fourth gear 415, the swinging frame 411 is installed at the axis of the clamping frame 49 through the movable ball 410 to adjust the inclination angle of the movable bin 47 along the fixed column 46, the liquid is ensured to fully contact the reverse osmosis membrane group 419 inside, the pressure pump 48 is started to be pressurized, the second valve 418 is opened after the liquid is filtered and purified by the reverse osmosis membrane group 419, the purified liquid is discharged from the outlet 417, and the whole byproduct treatment flow is completed;
The reverse osmosis membrane group 419 is formed by combining a plurality of groups of reverse osmosis membranes, liquid enters the reverse osmosis membrane group 419 through the shaking of the movable bin 47 when being pressurized by the pressure pump 48 through an inlet close to one side of the pressure pump 48, and then the treated liquid flows out from one end of the reverse osmosis membrane group 419 away from the pressure pump 48.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.