CN121026680B - A liquid food testing device for preventing sedimentation sampling - Google Patents

A liquid food testing device for preventing sedimentation sampling

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Publication number
CN121026680B
CN121026680B CN202511557026.0A CN202511557026A CN121026680B CN 121026680 B CN121026680 B CN 121026680B CN 202511557026 A CN202511557026 A CN 202511557026A CN 121026680 B CN121026680 B CN 121026680B
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pipe
liquid
fixedly installed
sampling
wall
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CN121026680A (en
Inventor
邓秀清
吴秋莹
赵炯
粟冲
李枘珂
田洪友
蒙楠茜
李爽
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Sichuan Sainasi Analysis And Testing Co ltd
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Sichuan Sainasi Analysis And Testing Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • G01N1/14Suction devices, e.g. pumps; Ejector devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/34Purifying; Cleaning
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/38Diluting, dispersing or mixing samples
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/02Food

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Pathology (AREA)
  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Immunology (AREA)
  • General Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Hydrology & Water Resources (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

本发明涉及食品检测技术领域,具体为一种液体食品检测用防沉淀取样装置,包括:混合筒,所述混合筒的两侧底部分别固定有第一循环管和第二循环管;抽液组件,所述抽液组件固定安装在第一循环管的底部,且抽液组件整体设计成倾斜状;回流管,所述回流管通过密封轴承转动连接在第二循环管的底端,且回流管的底端固定安装有第一阀门;喷射组件,所述喷射组件固定安装在第一阀门的底端。本发明通过“循环喷射+主动搅动+扰流辅助”的三重防沉淀机制,从根本上解决液体食品静置时的成分分层问题,确保取样前样品始终均匀,避免传统取样中“抽上层缺沉淀成分、抽下层多沉淀成分”的偏差,从源头保证食品指标检测的可靠性。

This invention relates to the field of food testing technology, specifically to an anti-sedimentation sampling device for liquid food testing, comprising: a mixing cylinder, with a first circulation pipe and a second circulation pipe fixed to the bottom of both sides of the mixing cylinder respectively; a liquid extraction component, which is fixedly installed at the bottom of the first circulation pipe and is designed to be inclined; a reflux pipe, which is rotatably connected to the bottom end of the second circulation pipe via a sealed bearing, and a first valve is fixedly installed at the bottom end of the reflux pipe; and a spraying component, which is fixedly installed at the bottom end of the first valve. This invention fundamentally solves the problem of component stratification during the standing of liquid food through a triple anti-sedimentation mechanism of "circulating spray + active stirring + turbulence assistance," ensuring that the sample is always uniform before sampling and avoiding the deviation of "sampling the upper layer with insufficient sediment and sampling the lower layer with abundant sediment" in traditional sampling, thus guaranteeing the reliability of food indicator testing from the source.

Description

Liquid food detects with preventing deposiing sampling device
Technical Field
The invention relates to the technical field of food detection, in particular to an anti-sedimentation sampling device for liquid food detection.
Background
In the food industry, the quality and safety of liquid foods are of paramount importance, directly related to the health and rights of consumers. From daily milk and fruit juice to soy sauce and vinegar on dining tables, the liquid foods need to be strictly detected before entering the market, and the liquid foods cover various aspects such as microbial indexes, nutrient contents, additive content, pollutant residues and the like. The accurate detection result is not only the core for guaranteeing the food safety, but also an important foundation stone for maintaining the market order and promoting the healthy development of the food industry.
At present, in the whole detection process of liquid food, a sampling link is taken as a starting point, and the importance of the sampling link is self-evident. The conventional liquid food detection sampling device has a plurality of problems in actual operation, particularly the problem that the sample is difficult to effectively avoid sedimentation, which has great negative influence on the accuracy of the detection result. When components in liquid foods precipitate, the non-uniformity of the samples is increased remarkably, for example, for liquid foods rich in protein, fat or other nutritional components, the components may gradually sink and accumulate at the bottom of a container after standing for a long time, and at this time, if a traditional sampling device is directly used for sampling, the sampled samples may be mostly precipitated components or the upper layer is thinner and lacks representative liquid, which inevitably leads to serious deviation of detection results, for example, in the case of milk detection, if sampling is uneven after precipitation of nutritional components such as fat, the nutritional value of milk may be erroneously estimated, so that consumers are misled in selecting products, and in the case of fruit juice detection, if pulp precipitation leads to sampling deviation, the detection results cannot truly reflect the purity and quality of fruit juice, and the benefit of consumers is impaired. The detection error caused by precipitation can also cause a series of serious consequences that in a production link, an inaccurate detection result can lead enterprises to fail to find product quality problems in time, so that unqualified products flow into markets, the reputation of the enterprises is damaged, the trust crisis of consumers is caused, the incorrect detection data can interfere with decisions of regulatory departments at a monitoring level, accurate assessment of food safety conditions is influenced, and monitoring measures cannot be effectively adopted in time, so that potential risks are brought to public food safety, and therefore, the anti-precipitation sampling device for liquid food detection is provided to improve the problems.
Disclosure of Invention
Aiming at the prior art, the technical problem to be solved by the invention is that the traditional liquid food detection sampling device is difficult to effectively avoid sample precipitation, and has great negative influence on the accuracy of a detection result, namely, when components in liquid food are precipitated, the non-uniformity of the sample is obviously increased.
In order to solve the above problems, the present invention provides an anti-sedimentation sampling device for liquid food detection, comprising:
the bottom parts of two sides of the mixing cylinder are respectively fixed with a first circulating pipe and a second circulating pipe;
The liquid suction assembly is fixedly arranged at the bottom of the first circulating pipe, and the whole liquid suction assembly is designed to be inclined;
The return pipe is rotationally connected to the bottom end of the second circulating pipe through a sealing bearing, and the bottom end of the return pipe is fixedly provided with a first valve;
The injection assembly is fixedly arranged at the bottom end of the first valve, and the whole injection assembly and the return pipe are designed to be inclined;
The fixed frame is fixedly arranged on the first circulating pipe and the second circulating pipe, a second mounting hole for mounting the first circulating pipe is formed in one end of the top and one end of the bottom of the fixed frame, a first mounting hole for mounting the second circulating pipe is formed in the other end of the top of the fixed frame, and an agitating mechanism is arranged between the fixed frame and the mixing cylinder;
the sampling mechanism is fixedly arranged at the top of the mixing drum;
The supporting component is movably mounted on the sampling mechanism.
The invention further provides that the first circulating pipe and the second circulating pipe are integrally formed by an arc pipe and an inclined pipe, the inclination of the inclined pipe is 20 degrees relative to the vertical plane, and the whole inclination of the injection assembly, the whole inclination of the liquid pumping assembly and the inclination of the return pipe are the same as the inclination of the inclined pipe.
The invention further provides that the liquid extraction assembly comprises a miniature liquid pump, a flow guide frame, a liquid extraction pipe and a filter screen, wherein one end of the fixed frame is provided with a groove for installing the miniature liquid pump, the liquid discharge end of the miniature liquid pump is fixedly connected with the bottom end of the first circulating pipe through a flange, the flow guide frame is fixedly arranged at the liquid extraction end of the miniature liquid pump, the liquid extraction pipe is fixedly arranged at one end of the bottom of the flow guide frame, the top end and the other end of the flow guide frame are respectively provided with a flow guide hole communicated with the liquid extraction end of the miniature liquid pump and the liquid extraction pipe, the liquid extraction pipe and the inclined pipe of the first circulating pipe are positioned on the same inclined line, the inclined degree of the liquid extraction pipe is identical to that of the inclined pipe of the first circulating pipe, the bottom end of the liquid extraction pipe is designed into a horn shape, and the filter screen is fixedly arranged on the inner wall of the bottom of the liquid extraction pipe.
The invention further provides that the injection assembly comprises a spray pipe fixedly arranged at the bottom end of the first valve, 3 diversion pipes which are distributed at an included angle of 120 degrees are fixedly arranged on the outer wall of the spray pipe, spray heads are fixedly arranged at one ends of the diversion pipes, spiral diversion holes which are distributed at equal intervals are formed in the spray heads in a penetrating mode, the spiral diversion holes are communicated with the diversion pipes, the spiral angle of the spiral diversion holes is 30-45 degrees, the aperture of the spiral diversion holes is gradually reduced from one end of the diversion pipes to one end of the spray heads, and direct-current spray holes which are distributed at equal intervals are formed in the bottom end of the spray pipe.
The stirring mechanism comprises a third mounting hole formed in the middle of the bottom of the mixing cylinder and in the middle of the top and the bottom of the fixing frame, the inner wall of the third mounting hole is rotationally connected with a driving shaft through a sealing bearing, the bottom end of the driving shaft is fixedly provided with a spiral stirring blade, the spiral stirring blade is positioned between the liquid suction pipe and the spray head, the outer diameter of the spiral stirring blade gradually decreases from top to bottom, the top of the driving shaft is fixedly provided with an impeller positioned in the mixing cylinder, and the blades of the impeller are designed to be spiral.
The invention further provides that the top of the mixing drum is designed into a conical surface shape, and the inner wall of the top of the mixing drum is fixedly provided with arc-shaped spoilers which are distributed at equal intervals, and the arc-shaped spoilers are designed into an inclined shape.
The invention is further arranged that a fourth mounting hole is formed in one end of the bottom of the fixed frame, the outer wall of the return pipe is rotationally connected with the inner wall of the fourth mounting hole through a sealing bearing, a transmission assembly is arranged on the outer wall of the driving shaft and the outer wall of the return pipe, the transmission assembly is positioned in the fixed frame, the transmission assembly comprises a driving bevel gear fixedly arranged on the outer wall of the driving shaft and a driven bevel gear fixedly arranged on the outer wall of the return pipe, and the driven bevel gear is meshed with the driving bevel gear.
The invention is further arranged that the sampling mechanism comprises a second valve fixedly arranged at the top of the mixing cylinder, an L-shaped sampling tube is fixedly arranged at the top of the second valve, and reinforcing rods are fixedly arranged on two sides of the outer wall of the sampling tube and the top of the first circulating tube and the top of the second circulating tube respectively.
The invention further provides that the supporting component comprises a top plate with adjustable height, a threaded hole is formed in the middle of the top plate, a threaded cylinder is fixedly arranged on the outer wall of the sampling tube, the threaded cylinder is in threaded connection with the threaded hole, and handle frames are fixedly arranged at two ends of the top plate.
The invention is further arranged that a controller is fixedly arranged at the top of the top plate, and the controller is electrically connected with the miniature liquid pump, the first valve and the second valve.
In summary, by adopting the above structure, compared with the prior art, the invention has the following advantages:
According to the invention, the problem of component layering during standing of liquid foods is fundamentally solved through a triple anti-sedimentation mechanism of 'circulation injection, active stirring and turbulent flow assistance', and the sample before sampling is ensured to be uniform all the time, wherein a miniature liquid pump of a liquid pumping assembly is matched with a liquid pumping pipe which is inclined by 20 degrees and has a horn mouth at the bottom end, liquid can be uniformly pumped, a filter screen at the bottom of the liquid pumping pipe can intercept impurities, a jet assembly driven by a return pipe can form rotary vortex flow through 3 shunt pipes which are distributed by 120 degrees and 30-45-degree spiral diversion holes, the bottom direct current spray holes supplement lower jet during liquid injection, meanwhile, the return pipe rotates along with a driving shaft through a transmission assembly, the jet coverage area is further enlarged, a spiral stirring blade at the bottom end of the driving shaft is positioned between the liquid pumping pipe and a spray head, initial sediment particles can be actively scattered, a spiral impeller in the mixing drum passively rotates along with the liquid circulation flow, the driving shaft is synchronously rotated, the circulation-stirring linkage is realized, and the inclined arc-shaped turbulent sheets on the inner wall of the top of the mixing drum can also be disordered, the ascending track of the liquid can be avoided, the layering mechanism and the sediment forming condition is jointly destroyed, and the uniformity of the liquid is ensured.
In the invention, the anti-sedimentation mechanism provides a core guarantee for the accuracy of sampling, meanwhile, the design of the sampling mechanism further reduces human errors, ensures that the detected sample can truly reflect the whole quality of liquid food, and because the liquid always keeps uniform components under the action of circulation and stirring, the sample extracted from the top of the mixing drum by the sampling mechanism can effectively represent the component proportion of the whole liquid food, thereby avoiding the deviation of 'upper layer lack of sedimentation components and lower layer multiple sedimentation components' in the traditional sampling and ensuring the reliability of food index detection from the source.
According to the invention, the whole device skillfully utilizes the liquid circulation power to realize stirring linkage, an additional motor is not required to drive a stirring assembly, the energy consumption is obviously reduced, namely, an impeller in a mixing drum rotates along with the liquid circulation flow, a driving shaft drives a spiral stirring blade to synchronously work, the kinetic energy of the liquid circulation is skillfully converted into the mechanical energy of stirring, the additional power consumption is completely avoided, meanwhile, a miniature liquid pump only needs to provide the core power of the liquid circulation, the multiple functions of liquid pumping, spraying and stirring can be synchronously realized, the power utilization efficiency is greatly improved, and the energy cost can be effectively reduced after long-term use.
According to the invention, the top plate of the supporting component is flexibly adjusted in height by matching the threaded cylinder and the threaded hole, the position of the device can be accurately adjusted according to the height of the liquid food container, the liquid pumping component and the injection component can be matched with liquids with different depths, the handle frames at the two ends of the top plate are designed to facilitate the device to carry, the flexibility of movement is improved, in addition, the controller on the top plate is electrically connected with the miniature liquid pump, the first valve (reflux control) and the second valve (sampling control), the cycle starting/stopping and sampling time can be controlled by one key, the manual operation steps are greatly reduced, the errors such as insufficient cycle time, improper sampling time and the like caused by manual control are reduced, and the operation efficiency is remarkably improved.
Drawings
FIG. 1 is a schematic perspective view of an anti-sedimentation sampling device for liquid food detection according to the present invention;
FIG. 2 is a schematic diagram of a liquid pumping assembly of an anti-sedimentation sampling device for liquid food detection according to the present invention;
FIG. 3 is a schematic diagram of a transmission assembly and an impeller of an anti-settling sampling device for liquid food detection according to the present invention;
FIG. 4 is a cross-sectional view of a stationary frame of an anti-settling sampling device for liquid food detection according to the present invention;
FIG. 5 is a schematic view of an arc spoiler of an anti-settling sampling device for liquid food detection according to the present invention;
FIG. 6 is a schematic diagram of a reflux tube and spray assembly of an anti-settling sampling device for liquid food detection according to the present invention;
FIG. 7 is a schematic view of a spiral diversion hole structure of an anti-sedimentation sampling device for liquid food detection;
FIG. 8 is a schematic view of the structure of a top plate and a threaded hole of an anti-sedimentation sampling device for liquid food detection.
The reference numerals in the figures illustrate:
1. Mixing cylinder, 2, first circulation pipe, 3, liquid drawing component, 31, miniature liquid pump, 32, flow guiding frame, 33, liquid drawing pipe, 34, filter screen, 4, fixing frame, 5, spiral stirring blade, 7, jet component, 71, spray pipe, 72, spray head, 73, direct-current spray hole, 74, shunt pipe, 75, spiral flow guiding hole, 8, first valve, 9, second circulation pipe, 10, driving shaft, 11, second valve, 12, reinforcing rod, 13, sampling pipe, 14, screw thread cylinder, 15, top plate, 16, handle frame, 17, controller, 18, return pipe, 19, transmission component, 191, driving bevel gear, 192, driven bevel gear, 20, impeller, 21, first mounting hole, 22, second mounting hole, 23, third mounting hole, 24, fourth mounting hole, 25, arc turbulence plate, 26 and threaded hole.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Example 1
Referring to fig. 1-8, the present invention provides an anti-sedimentation sampling device for liquid food detection, comprising:
the mixing drum 1, the two side bottoms of the mixing drum 1 are respectively fixed with a first circulating pipe 2 and a second circulating pipe 9;
The liquid extraction assembly 3, the liquid extraction assembly 3 is fixedly arranged at the bottom of the first circulating pipe 2, the liquid extraction assembly 3 is integrally designed to be inclined, the liquid extraction assembly 3 comprises a miniature liquid pump 31, a flow guide frame 32, a liquid extraction pipe 33 and a filter screen 34, a groove for the miniature liquid pump 31 to be arranged is formed in one end of the fixed frame 4, the liquid discharge end of the miniature liquid pump 31 is fixedly connected with the bottom end of the first circulating pipe 2 through a flange, the flow guide frame 32 is fixedly arranged at the liquid extraction end of the miniature liquid pump 31, the liquid extraction pipe 33 is fixedly arranged at one end of the bottom of the flow guide frame 32, flow guide holes communicated with the liquid extraction end of the miniature liquid pump 31 and the liquid extraction pipe 33 are formed in the other end of the top and the bottom of the flow guide frame 32, the liquid extraction pipe 33 and the inclined pipe of the first circulating pipe 2 are positioned on the same inclined line, the inclined degree of the liquid extraction pipe 33 is the same as that of the inclined pipe of the first circulating pipe 2, the bottom end of the liquid extraction pipe 33 is designed to be bell-mouth-shaped, the filter screen 34 is fixedly arranged on the inner wall of the bottom of the liquid extraction pipe 33, liquid is sucked into the whole sampling device from the liquid extraction pipe 33 through the miniature liquid pump 31, and large impurity particles in the liquid in the bottom end of the liquid extraction pipe 33 can be intercepted by the filter screen 34;
the return pipe 18, the return pipe 18 is rotatably connected to the bottom end of the second circulating pipe 9 through a sealed bearing, and the bottom end of the return pipe 18 is fixedly provided with the first valve 8;
The jet assembly 7 is fixedly arranged at the bottom end of the first valve 8, the whole jet assembly 7 and the return pipe 18 are designed to be inclined, the jet assembly 7 comprises a jet pipe 71 fixedly arranged at the bottom end of the first valve 8, 3 diversion pipes 74 distributed in an included angle of 120 degrees are fixedly arranged on the outer wall of the jet pipe 71, a spray head 72 is fixedly arranged at one end of each diversion pipe 74, spiral diversion holes 75 distributed at equal intervals are formed in the spray head 72 in a penetrating mode, the spiral diversion holes 75 are communicated with the diversion pipes 74, the spiral angle of the spiral diversion holes 75 is 30-45 degrees, the aperture of each spiral diversion hole 75 is gradually reduced from one end of each diversion pipe 74 to one end of each spray head 72, and direct-current spray holes 73 distributed at equal intervals are formed in the bottom end of each jet pipe 71;
The fixed frame 4, the fixed frame 4 is fixedly installed on the first circulating pipe 2 and the second circulating pipe 9, and one end of the top and one end of the bottom of the fixed frame 4 are provided with the second mounting hole 22 for the first circulating pipe 2 to be installed, the other end of the top of the fixed frame 4 is provided with the first mounting hole 21 for the second circulating pipe 9 to be installed, the middle of the fixed frame 4 and the mixing drum 1 is provided with the stirring mechanism, the stirring mechanism comprises the third mounting hole 23 which is arranged at the middle of the bottom of the mixing drum 1 and the middle of the top and the bottom of the fixed frame 4, the inner wall of the third mounting hole 23 is rotationally connected with the driving shaft 10 through a sealing bearing, the bottom end of the driving shaft 10 is fixedly provided with the spiral stirring blade 5, the spiral stirring blade 5 is positioned between the liquid suction pipe 33 and the spraying nozzle 72, the outer diameter of the spiral stirring blade 5 is gradually reduced from top to bottom, the top of the driving shaft 10 is fixedly provided with the impeller 20 positioned in the mixing drum 1, the blade of the impeller 20 is designed into a spiral shape, after the liquid enters the spray pipe 71 of the spray assembly 7, the spray pipe 74 is conveyed to the spray nozzle 72, the 30 45 DEG spiral spray hole 75 on the spray nozzle 72 forms a rotating vortex flow 75 when the liquid is sprayed, the bottom end of the liquid is further sprayed, the spiral sedimentation blade 73 is positioned in the initial direction, the bottom of the spiral sedimentation blade is further, the bottom of the liquid is sprayed in the initial sedimentation stirring effect is further, and the bottom is in the direction of the spiral sedimentation blade is in the bottom of the mixing drum, and the bottom of the liquid is further in the bottom, and the bottom of the mixing drum, and the sedimentation effect is further in the bottom of the bottom, and the sedimentation effect is further, and the sedimentation effect is in the sedimentation device is in the bottom;
the sampling mechanism is fixedly arranged at the top of the mixing drum 1, the sampling mechanism comprises a second valve 11 fixedly arranged at the top of the mixing drum 1, an L-shaped sampling tube 13 is fixedly arranged at the top of the second valve 11, reinforcing rods 12 are fixedly arranged on two sides of the outer wall of the sampling tube 13 and the top of the first circulating tube 2 and the top of the second circulating tube 9 respectively, the second valve 11 is opened, the first valve 8 is semi-closed or closed, and uniformly mixed liquid can be discharged along the sampling tube 13, so that the sampling is convenient;
the supporting component, supporting component movable mounting is on sampling mechanism, supporting component includes height-adjustable's roof 15, and screw hole 26 has been seted up to roof 15's centre department, sampling tube 13's outer wall fixed mounting has screw thread section of thick bamboo 14, screw thread section of thick bamboo 14 and screw hole 26 looks spiro union, roof 15's top both ends equal fixed mounting have handle frame 16, roof 15's top fixed mounting has controller 17, and controller 17 and miniature pump 31, first valve 8 and second valve 11 electric connection, supporting component's roof 15 realizes high nimble regulation through "screw thread section of thick bamboo 14+screw hole 26" cooperation, can be according to liquid food container's high accurate adjusting device position, guarantee that drawing liquid subassembly 3, injection component 7 can adapt to the liquid of different degree of depth, and handle frame 16 at roof 15 both ends then makes things convenient for the device transport, the lifting movement flexibility, and the controller 17 that sets up can the automation control whole device operation.
In the invention, the first circulating pipe 2 and the second circulating pipe 9 are integrally formed by the arc-shaped pipe and the inclined pipe, the inclination of the inclined pipe is 20 degrees relative to the vertical plane, the integral inclination of the injection assembly 7, the integral inclination of the liquid pumping assembly 3 and the inclination of the return pipe 18 are the same as the inclination of the inclined pipe, the uniform inclination angle enables the liquid to form a coherent and smooth flow track in the whole circulation process of liquid pumping, conveying, backflow and injection, the flow resistance and turbulence loss caused by angle mutation are reduced, the circulation efficiency is improved, the micro liquid pump 31 can drive the liquid to circulate continuously with lower energy consumption, meanwhile, the inclination design of the liquid pumping assembly 3 enables the liquid to be pumped to a plurality of depths more uniformly, and the synchronous inclination of the injection assembly 7 is matched with the circulation direction to expand the injection coverage range, and the disturbance effect on the liquid is enhanced.
In the invention, one end of the bottom of the fixed frame 4 is provided with a fourth mounting hole 24, the outer wall of the return pipe 18 is rotationally connected with the inner wall of the fourth mounting hole 24 through a sealing bearing, the outer wall of the driving shaft 10 and the outer wall of the return pipe 18 are provided with a transmission assembly 19, the transmission assembly 19 is positioned in the fixed frame 4, the transmission assembly 19 comprises a driving bevel gear 191 fixedly arranged on the outer wall of the driving shaft 10 and a driven bevel gear 192 fixedly arranged on the outer wall of the return pipe 18, the driven bevel gear 192 is meshed with the driving bevel gear 191, and the return pipe 18 rotates along with the driving shaft 10 through the meshing effect of the transmission assembly 19, so that the injection assembly 7 also synchronously rotates, and the injection coverage area is further enlarged.
In summary, the working principle of the invention is that when the invention works, firstly, the micro liquid pump 31 in the liquid pumping assembly 3 is started by the controller 17, the micro liquid pump 31 sucks liquid from the liquid pumping pipe 33 through the flow guiding frame 32, the filter screen 34 at the bottom end of the liquid pumping pipe 33 can intercept large particle impurities in the liquid, meanwhile, the liquid pumping pipe 33 and the inclined pipe of the first circulating pipe 2 keep the same 20-degree inclination, and the liquid can be pumped uniformly;
The sucked liquid is conveyed into the mixing drum 1 through the first circulating pipe 2, the liquid in the mixing drum 1 flows into the return pipe 18 through the second circulating pipe 9, after the first valve 8 is opened, the liquid enters the spray pipe 71 of the spray assembly 7, 3 shunt pipes 74 distributed at an included angle of 120 degrees on the outer wall of the spray pipe 71 convey the liquid to the spray head 72, 30-45-degree spiral diversion holes 75 on the spray head 72 enable the liquid to form rotary vortex when being sprayed, equidistant direct-current spray holes 73 at the bottom end of the spray pipe 71 supplement lower spraying, meanwhile, the return pipe 18 is linked with the driving shaft 10 through the transmission assembly 19, the rotation of the driving shaft 10 drives the driving bevel gear 191 in the transmission assembly 19 to rotate, so as to cooperate with the driven bevel gear 192 meshed with the driving bevel gear to rotate, the spray assembly 7 is driven to rotate, spiral stirring blades 5 at the bottom end of the driving shaft 10 are positioned between the liquid suction pipe 33 and the spray head 72, initial precipitation particles in the liquid are scattered along with the rotation of the driving shaft 10, and spiral impellers 20 at the top of the driving shaft 10 are further rotated along with the liquid circulation flow to assist stirring, so that omnibearing precipitation prevention is realized;
When needs sample, open second valve 11 through controller 17, half closed or close first valve 8, the liquid of misce bene flows through being L shape sampling tube 13, the reinforcing rod 12 of sampling tube 13 outer wall both sides is connected with first circulating pipe 2 top and second circulating pipe 9 top respectively, further strengthen sampling tube 13 stability, the screw thread section of thick bamboo 14 spiro union of roof 15 through screw hole 26 and sampling tube 13 outer wall in the supporting component simultaneously, adjustable roof 15 height is with the liquid container of adaptation not co-altitude, handle frame 16 at roof 15 top both ends then make things convenient for the device transport, finally realize liquid food prevent that the circulation of deposiing and accurate sample.
Example two
The embodiment is additionally provided with the following structure on the basis of the first embodiment, so that the mixing drum has the effect of fully and uniformly mixing, and the mixing drum is specifically provided with the following structure that as shown in fig. 3 and 5, the top of the mixing drum 1 is designed into a conical surface shape, the arc-shaped spoilers 25 distributed at equal intervals are fixedly arranged on the inner wall of the top of the mixing drum 1, the arc-shaped spoilers 25 are designed into an inclined shape, the inclined arc-shaped spoilers 25 on the inner wall of the conical surface of the top of the mixing drum 1 disturb the ascending track of liquid along with the impeller 20 through the arc-shaped spoilers 25, the layering of the liquid is avoided, and the liquid is further ensured to be in a uniform mixing state.
The above-described embodiments of the present invention are not limited to the above-described embodiments, and may be implemented in various ways within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims (9)

1.一种液体食品检测用防沉淀取样装置,其特征在于,包括:1. A sampling device for detecting liquid food without sedimentation, characterized in that it comprises: 混合筒(1),所述混合筒(1)的两侧底部分别固定有第一循环管(2)和第二循环管(9);A mixing cylinder (1) has a first circulation pipe (2) and a second circulation pipe (9) fixed at the bottom of both sides respectively. 抽液组件(3),所述抽液组件(3)固定安装在第一循环管(2)的底部,且抽液组件(3)整体设计成倾斜状;Liquid extraction assembly (3), which is fixedly installed at the bottom of the first circulation tube (2), and the liquid extraction assembly (3) is designed to be inclined. 回流管(18),所述回流管(18)通过密封轴承转动连接在第二循环管(9)的底端,且回流管(18)的底端固定安装有第一阀门(8);The return pipe (18) is rotatably connected to the bottom end of the second circulation pipe (9) through a sealed bearing, and a first valve (8) is fixedly installed at the bottom end of the return pipe (18). 喷射组件(7),所述喷射组件(7)固定安装在第一阀门(8)的底端,且喷射组件(7)整体以及回流管(18)均设计成倾斜状;The injection assembly (7) is fixedly installed at the bottom end of the first valve (8), and the entire injection assembly (7) and the return pipe (18) are designed to be inclined. 固定框(4),所述固定框(4)固定安装在第一循环管(2)和第二循环管(9)上,且固定框(4)的顶部一端和底部一端均开设有供第一循环管(2)安装的第二安装孔(22),固定框(4)的顶部另一端开设有供第二循环管(9)安装的第一安装孔(21),所述固定框(4)与混合筒(1)的中间处设置有搅动机构;A fixed frame (4) is fixedly installed on the first circulation pipe (2) and the second circulation pipe (9). The top and bottom ends of the fixed frame (4) are provided with second mounting holes (22) for the first circulation pipe (2) to be installed. The other top end of the fixed frame (4) is provided with a first mounting hole (21) for the second circulation pipe (9) to be installed. An agitation mechanism is provided in the middle of the fixed frame (4) and the mixing cylinder (1). 取样机构,所述取样机构固定安装在混合筒(1)的顶部;A sampling mechanism is fixedly installed on the top of the mixing cylinder (1); 支撑组件,所述支撑组件活动安装在取样机构上;A support assembly is movably mounted on the sampling mechanism; 所述喷射组件(7)包括固定安装在第一阀门(8)底端的喷管(71),且喷管(71)的外壁固定安装有3个呈120°夹角分布的分流管(74),所述分流管(74)的一端均固定安装有喷头(72),且喷头(72)上均贯穿开设有等距离分布的螺旋导流孔(75),螺旋导流孔(75)与分流管(74)连通,所述螺旋导流孔(75)的螺旋角度为30°-45°,且螺旋导流孔(75)的孔径从分流管(74)一端向喷头(72)一端逐渐减小,所述喷管(71)的底端开设有等距离分布的直流喷孔(73)。The spray assembly (7) includes a nozzle (71) fixedly installed at the bottom of the first valve (8), and three diversion pipes (74) distributed at a 120° angle are fixedly installed on the outer wall of the nozzle (71). A nozzle (72) is fixedly installed at one end of each diversion pipe (74), and a spiral guide hole (75) is opened through each nozzle (72) at equal intervals. The spiral guide hole (75) is connected to the diversion pipe (74). The spiral angle of the spiral guide hole (75) is 30°-45°, and the diameter of the spiral guide hole (75) gradually decreases from one end of the diversion pipe (74) to one end of the nozzle (72). A straight spray hole (73) is opened at equal intervals at the bottom of the nozzle (71). 2.根据权利要求1所述的一种液体食品检测用防沉淀取样装置,其特征在于,所述第一循环管(2)和第二循环管(9)均由弧形管和倾斜管一体化成型,且倾斜管的倾斜度相对于垂直面为20°,喷射组件(7)的整体倾斜度、抽液组件(3)的整体倾斜度以及回流管(18)的倾斜度与倾斜管的倾斜度相同。2. The anti-sedimentation sampling device for liquid food testing according to claim 1, characterized in that the first circulation tube (2) and the second circulation tube (9) are both integrally formed by an arc-shaped tube and an inclined tube, and the inclination of the inclined tube is 20° relative to the vertical plane. The overall inclination of the spray assembly (7), the overall inclination of the liquid extraction assembly (3) and the inclination of the return tube (18) are the same as the inclination of the inclined tube. 3.根据权利要求2所述的一种液体食品检测用防沉淀取样装置,其特征在于,所述抽液组件(3)包括微型液泵(31)、导流框(32)、抽液管(33)及过滤网(34),且固定框(4)的一端开设有供微型液泵(31)安装的凹槽,微型液泵(31)的排液端与第一循环管(2)的底端通过法兰固定连接,所述导流框(32)固定安装在微型液泵(31)的抽液端,且抽液管(33)固定安装在导流框(32)的底部一端,导流框(32)的顶部一端和底部另一端均开设有与微型液泵(31)抽液端和抽液管(33)连通的导流孔,所述抽液管(33)与第一循环管(2)的倾斜管处于同一倾斜线上,且抽液管(33)的倾斜程度与第一循环管(2)的倾斜管倾斜度相同,所述抽液管(33)的底端设计成喇叭口状,且抽液管(33)的底部内壁固定安装有过滤网(34)。3. A liquid food testing anti-sedimentation sampling device according to claim 2, characterized in that the liquid extraction component (3) includes a micro liquid pump (31), a flow guide frame (32), a liquid extraction tube (33), and a filter screen (34), and one end of the fixing frame (4) is provided with a groove for installing the micro liquid pump (31), the discharge end of the micro liquid pump (31) is fixedly connected to the bottom end of the first circulation pipe (2) through a flange, the flow guide frame (32) is fixedly installed at the liquid extraction end of the micro liquid pump (31), and the liquid extraction tube (33) The bottom end of the guide frame (32) is fixedly installed. The top end and the bottom end of the guide frame (32) are provided with guide holes that communicate with the liquid pump (31) and the liquid pumping pipe (33). The liquid pumping pipe (33) is on the same inclined line as the inclined pipe of the first circulation pipe (2), and the inclination degree of the liquid pumping pipe (33) is the same as the inclination degree of the inclined pipe of the first circulation pipe (2). The bottom end of the liquid pumping pipe (33) is designed as a funnel shape, and a filter screen (34) is fixedly installed on the bottom inner wall of the liquid pumping pipe (33). 4.根据权利要求1所述的一种液体食品检测用防沉淀取样装置,其特征在于,所述搅动机构包括开设在混合筒(1)底部中间处和固定框(4)顶部与底部中间处的第三安装孔(23),且第三安装孔(23)的内壁通过密封轴承转动连接有驱动轴(10),驱动轴(10)的底端固定安装有螺旋搅动叶片(5),所述螺旋搅动叶片(5)位于抽液管(33)和喷头(72)之间,且螺旋搅动叶片(5)的外径自上而下逐渐减小,所述驱动轴(10)的顶部固定安装有位于混合筒(1)内的叶轮(20),且叶轮(20)的叶片设计成螺旋状。4. A liquid food testing anti-sedimentation sampling device according to claim 1, characterized in that the stirring mechanism includes a third mounting hole (23) opened at the middle of the bottom of the mixing cylinder (1) and at the middle of the top and bottom of the fixed frame (4), and the inner wall of the third mounting hole (23) is rotatably connected to a drive shaft (10) through a sealed bearing, and a spiral stirring blade (5) is fixedly installed at the bottom end of the drive shaft (10), the spiral stirring blade (5) is located between the liquid extraction pipe (33) and the nozzle (72), and the outer diameter of the spiral stirring blade (5) gradually decreases from top to bottom, and an impeller (20) located in the mixing cylinder (1) is fixedly installed at the top of the drive shaft (10), and the blades of the impeller (20) are designed to be spiral. 5.根据权利要求4所述的一种液体食品检测用防沉淀取样装置,其特征在于,所述混合筒(1)的顶部设计成锥面状,且混合筒(1)的顶部内壁固定安装有等距离分布的弧形扰流片(25),弧形扰流片(25)设计成倾斜状。5. The anti-sedimentation sampling device for liquid food testing according to claim 4, characterized in that the top of the mixing cylinder (1) is designed as a conical surface, and the inner wall of the top of the mixing cylinder (1) is fixedly installed with equally spaced arc-shaped baffles (25), and the arc-shaped baffles (25) are designed as inclined. 6.根据权利要求5所述的一种液体食品检测用防沉淀取样装置,其特征在于,所述固定框(4)的底部一端开设有第四安装孔(24),且回流管(18)的外壁与第四安装孔(24)的内壁通过密封轴承转动连接,所述驱动轴(10)的外壁与回流管(18)的外壁设置有传动组件(19),且传动组件(19)位于固定框(4)内,所述传动组件(19)包括固定安装在驱动轴(10)外壁的主动锥齿轮(191)和固定安装在回流管(18)外壁的从动锥齿轮(192),从动锥齿轮(192)与主动锥齿轮(191)相啮合。6. A liquid food testing anti-sedimentation sampling device according to claim 5, characterized in that a fourth mounting hole (24) is provided at one bottom end of the fixed frame (4), and the outer wall of the reflux pipe (18) is rotatably connected to the inner wall of the fourth mounting hole (24) through a sealed bearing, and a transmission assembly (19) is provided on the outer wall of the drive shaft (10) and the outer wall of the reflux pipe (18), and the transmission assembly (19) is located inside the fixed frame (4), the transmission assembly (19) includes an active bevel gear (191) fixedly installed on the outer wall of the drive shaft (10) and a driven bevel gear (192) fixedly installed on the outer wall of the reflux pipe (18), the driven bevel gear (192) meshing with the active bevel gear (191). 7.根据权利要求6所述的一种液体食品检测用防沉淀取样装置,其特征在于,所述取样机构包括固定安装在混合筒(1)顶部的第二阀门(11),且第二阀门(11)的顶部固定安装有呈L形的取样管(13),所述取样管(13)的外壁两侧分别与第一循环管(2)的顶部和第二循环管(9)的顶部固定安装有加固杆(12)。7. A liquid food testing anti-sedimentation sampling device according to claim 6, characterized in that the sampling mechanism includes a second valve (11) fixedly installed on the top of the mixing cylinder (1), and an L-shaped sampling tube (13) is fixedly installed on the top of the second valve (11), and reinforcing rods (12) are fixedly installed on both sides of the outer wall of the sampling tube (13) to the top of the first circulation tube (2) and the top of the second circulation tube (9). 8.根据权利要求7所述的一种液体食品检测用防沉淀取样装置,其特征在于,所述支撑组件包括可调节高度的顶板(15),且顶板(15)的中间处开设有螺纹孔(26),取样管(13)的外壁固定安装有螺纹筒(14),螺纹筒(14)与螺纹孔(26)相螺接,所述顶板(15)的顶部两端均固定安装有提手架(16)。8. A liquid food testing anti-sedimentation sampling device according to claim 7, characterized in that the support component includes an adjustable height top plate (15), and a threaded hole (26) is provided in the middle of the top plate (15), a threaded cylinder (14) is fixedly installed on the outer wall of the sampling tube (13), the threaded cylinder (14) is screwed to the threaded hole (26), and a handle frame (16) is fixedly installed at both ends of the top of the top plate (15). 9.根据权利要求8所述的一种液体食品检测用防沉淀取样装置,其特征在于,所述顶板(15)的顶部固定安装有控制器(17),且控制器(17)与微型液泵(31)、第一阀门(8)和第二阀门(11)电性连接。9. A liquid food testing anti-sedimentation sampling device according to claim 8, characterized in that a controller (17) is fixedly installed on the top of the top plate (15), and the controller (17) is electrically connected to the micro liquid pump (31), the first valve (8) and the second valve (11).
CN202511557026.0A 2025-10-29 2025-10-29 A liquid food testing device for preventing sedimentation sampling Active CN121026680B (en)

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CN116609127A (en) * 2023-04-26 2023-08-18 宁波市盛甬海洋技术有限公司 Anti-sedimentation water quality sampling detection equipment and detection method

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