Disclosure of Invention
The embodiment of the disclosure at least provides automatic packaging equipment and packaging technology for a glass substrate.
In a first aspect, embodiments of the present disclosure provide an automatic packaging apparatus for glass substrates, comprising:
the unreeling roller is rotatably arranged on the frame, and the packaging film is wound on the outer wall of the unreeling roller;
The cutting platform is arranged below the packaging film, and the upper surface of the cutting platform is provided with a through positioning groove along the width direction of the packaging film;
A cutting bracket vertically arranged above the adjusting bracket and crossing over the upper area of the packaging film;
cutting device, it sets up on cutting the support through sharp drive lift, includes:
The first positioning block and the second positioning block are oppositely arranged in parallel and are positioned above the positioning groove;
the cutting knife is hinged to the side wall of the first positioning block, and the side wall is abutted against the second positioning block when in the initial position;
The adhesive tapes are respectively and detachably embedded in the two side walls of the positioning groove;
When the first positioning block and the second positioning block are driven by the linear drive to move downwards synchronously, the bottom of the first positioning block extrudes the packaging film to deform and is embedded into the positioning groove, and the bottom wall of the packaging film is adhered and fixed with the two adhesive tapes;
When the first positioning block moves downwards continuously, the first positioning block extrudes the packaging film to enable the packaging film to stretch in the length direction and shrink and deform in the width direction;
and after the cutting knife is separated from the limiting constraint of the second positioning block, the cutting knife turns outwards by taking the hinge point as the axial direction so as to cut off the packaging film.
In an alternative embodiment, the width of the positioning groove is greater than the sum of the widths of the first positioning block and the second positioning block;
the depth of the positioning groove is 1.5-2 times of the height of the first positioning block.
In an alternative embodiment, the strip has elasticity, a thickness of 1-2mm, and both sides thereof have tackiness.
In an alternative embodiment, a slope is provided on a side of the first positioning block near the positioning groove, so as to slow down the extrusion force of the first positioning block on the packaging film.
In an alternative embodiment, the number of the linear drives is two, and the first positioning block and the second positioning block are respectively arranged at the movable ends of the two linear drives.
In an alternative embodiment, the cutter is hinged to the side wall of the first positioning block through a hinge shaft, and a torsion spring is sleeved on the hinge shaft and is suitable for driving the cutter to turn in a direction away from the first positioning block.
In an alternative embodiment, the horizontal height of the cutting edge of the cutting knife is greater than the horizontal height of the bottom wall of the first positioning block, the first positioning block is consistent with the horizontal height of the bottom wall of the second positioning block in the initial position, and the second positioning block limits the cutting knife, so that the cutting knife keeps vertical.
In an alternative embodiment, the side wall of the cutting bracket is vertically provided with a guide groove, and two ends of the first positioning block and the second positioning block are slidably arranged in the guide groove.
In an optional implementation manner, an adjusting bracket is further horizontally arranged above the frame, two ends of the adjusting bracket are respectively provided with a plurality of guide rollers in a rotating mode, the outer walls of the guide rollers are coated with a silica gel layer, and the axis of the guide rollers and the conveying direction of the packaging film form an included angle of 90 degrees.
In an alternative embodiment, the cutting platform is arranged below the packaging film, and the upper surface of the cutting platform is provided with a through positioning groove along the width direction of the packaging film;
The first positioning block and the second positioning block are arranged in parallel relatively and are arranged above the packaging film in a lifting manner;
the cutting knife is hinged to the side wall of the first positioning block, and the side wall is abutted against the second positioning block when in the initial position;
The adhesive tapes are respectively and detachably embedded in the two side walls of the positioning groove;
The first positioning block and the second positioning block synchronously move downwards to extrude the packaging film to deform and be embedded into the positioning groove, and the bottom wall of the packaging film is adhered and fixed with the two adhesive tapes;
When the first positioning block moves downwards continuously, the first positioning block extrudes the packaging film to enable the packaging film to stretch in the length direction and shrink and deform in the width direction;
the cutting knife is outwards overturned by taking the hinge point as the axial direction so as to cut off the packaging film, and the width of a broken opening of the packaging film after cutting is smaller than the width of other parts.
In a second aspect, embodiments of the present disclosure also provide a packaging process of an automatic packaging apparatus, the packaging process comprising:
The packaging film is outwards unreeled through the unreeling roller, and when the packaging film passes through the adjusting bracket arranged on the frame, the guide rollers at the two ends of the adjusting bracket can tension the packaging film to prevent the packaging film from deviating;
when the first positioning block and the second positioning block are driven by a straight line arranged on the cutting support to move downwards synchronously, the bottom of the first positioning block extrudes the packaging film to deform and is embedded into the positioning groove, and the bottom wall of the packaging film is attached and fixed with the two adhesive tapes;
When the first positioning block moves downwards continuously, the first positioning block extrudes the packaging film to enable the packaging film to stretch in the length direction and shrink and deform in the width direction;
and after the cutting knife is separated from the limiting constraint of the second positioning block, the cutting knife turns outwards by taking the hinge point as the axial direction so as to cut off the packaging film.
The invention has the beneficial effects that the invention provides automatic packaging equipment and packaging technology for glass substrates, and the packaging film is subjected to controllable stretching before cutting by stretching in the length direction to increase tension and shrinking deformation in the width direction through synchronous downward movement of the first positioning block and the second positioning block and subsequent independent movement of the first positioning block, so that a shrinkage-shaped fracture is formed. The width of the tail end of the packaging film is obviously smaller than the width of the substrate through the design, so that the packaging film is convenient to quickly position and detach, and the difficulty in finding traditional film materials with uniform width is avoided.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
In order to make the above objects, features and advantages of the present invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In this context, when it is mentioned that a first component is located on a second component, this may mean that the first component may be formed directly on the second component, or that a third component may be interposed between the first component and the second component. In addition, in the drawings, the thickness of the parts may be exaggerated or reduced for effective description of technical contents.
Example embodiments of the present disclosure will be described in more detail herein with reference to the accompanying drawings. As used herein, expressions such as "at least one of a" when following a list of elements, modify the entire list of elements. For example, the expression "at least one of a, b and c" should be understood to include a only a, b only, c only, both a and b, both a and c, both b and c, or all of a, b and c.
The terminology used herein is for the purpose of describing particular example configurations only and is not intended to be limiting. As used herein, the singular articles "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," and "having" are inclusive and therefore specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein should not be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. Additional or alternative steps may be employed.
As used herein, the phrases "in one embodiment," "according to one embodiment," "in some embodiments," and the like generally refer to the fact that a particular feature, structure, or characteristic following the phrase may be included in at least one embodiment of the present disclosure. Thus, a particular feature, structure, or characteristic may be included within more than one embodiment of the disclosure, such that the phrases are not necessarily referring to the same embodiment. As used herein, the terms "exemplary," "exemplary," and the like are used for purposes of illustration, example, or description. Any embodiment, aspect, or design described herein as "example" or "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments, aspects, or designs. Rather, use of the terms "example," "exemplary," and the like are intended to present concepts in a concrete fashion.
According to research, in the related technology, in the field of glass substrate manufacturing and transportation, automatic packaging equipment is a key link for ensuring product cleanliness and preventing physical damage. The packaging process needs to meet two core requirements, namely, the packaging film needs to have high tensile strength and toughness to bear tensile deformation without cracking during mechanical cutting, and the packaging film needs to be subjected to antistatic treatment to prevent dust from being adsorbed by static electricity or a substrate circuit from being damaged.
In the related art, the width of the packaging film is generally set to coincide with the width of the glass substrate, and the substrate is wrapped by mechanical winding. And after winding, manually performing edge sealing operation. However, manual sealing is susceptible to handling skill, resulting in uneven butt joint of the trailing end of the packaging film with the glass substrate. This causes dust or foreign matter to invade the inner wall of the packaging film and contaminate the surface of the glass substrate. Even if the edge sealing is neat, the tail end of the packaging film with the same width can increase the technical problem of operation difficulty due to inconvenient searching of the seal during disassembly.
Therefore, how to solve the problem of irregular butt joint between the tail end of the packaging film and the glass substrate is a technical problem in the art.
The defects and the reasons for the generation of the defects are the results obtained by the inventor after practice and careful study, and therefore, the discovery process of the above problems, and the solutions proposed herein by the present disclosure for the above problems, should be all the contribution of the inventors to the present disclosure in the process of the present disclosure.
It should be noted that like reference numerals and letters refer to like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
Some embodiments of the invention are described in detail below with reference to the accompanying drawings. The following embodiments and features of the embodiments may be combined with each other without conflict.
As shown in fig. 1, at least one embodiment provides an automatic packaging apparatus for glass substrates, comprising an unreeling roller 1 rotatably provided on a frame 2, a packaging film 3 wound around an outer wall of the unreeling roller 1, the unreeling roller 1 rotatably provided on the frame 2 through a bearing structure, and the packaging film 3 wound around an outer circumference of the unreeling roller 1. The tension sensor of the unreeling roller 1 maintains the tension of the packaging film 3 within a preset range. An adjusting bracket 21 is horizontally arranged above the frame 2, two ends of the adjusting bracket are respectively provided with a plurality of guide rollers 22 in a rotating mode, the outer walls of the guide rollers 22 are coated with a silica gel layer, and the axis of the guide rollers 22 and the conveying direction of the packaging film 3 form an included angle of 90 degrees and are used for tensioning the packaging film 3 and preventing deviation. At the same time, the arrangement of several guiding rolls 22 keeps the packaging film 3 above the cutting deck 4 level and tension stable. The arrangement of the unreeling roller 1 and the guiding roller 22 ensures the stable transportation of the packaging film 3.
Referring to fig. 4, the cutting platform 4 is disposed below the packaging film 3, and the upper surface of the cutting platform is provided with a through positioning groove 40 along the width direction of the packaging film 3, and the cutting platform 4 extends along the width direction of the packaging film 3 and has a length greater than the width of the packaging film 3. The opening width of the positioning groove 40 is larger than the sum of the widths of the first positioning block 61 and the second positioning block 62, the depth of the positioning groove 40 is 1.5-2 times the height of the first positioning block 61, and further, the opening depth of the positioning groove 40 is 2 times the height of the first positioning block 61.
Referring to fig. 3, a cutting bracket 5 is vertically arranged above the adjusting bracket 21 and spans the upper area of the packaging film 3, the cutting bracket 5 is fixed at the end of the cutting platform 4, and the bottom of the cutting platform 4 is fixed on the inner wall of the adjusting bracket 21 through a cross beam. The cutting bracket 5 is vertically arranged, and the adjusting bracket 21 is horizontally arranged, so that the cutting bracket 5 is relatively vertical to the adjusting bracket 21. The width of the cutting bracket 5 is larger than the width of the packaging film 3. The cutting device 6 is arranged on the cutting bracket 5 in a lifting manner through linear driving 66, the number of the linear driving 66 is two, and the first positioning block 61 and the second positioning block 62 are respectively arranged at the movable ends of the two linear driving 66. Further, the linear drive 66 is a ball screw driven by a servo motor to control the lifting accuracy of the first positioning block 61 and the second positioning block 62.
Referring to fig. 3, the cutting device 6 includes a first positioning block 61 and a second positioning block 62, which are disposed in parallel, and are located above the positioning groove 40, wherein a bevel 65 is disposed on a side of the first positioning block 61 near the positioning groove 40, and further, the inclination angle of the bevel 65 is 15 ° so as to slow down the initial extrusion force of the first positioning block 61 on the packaging film 3. The cutting knife 63 is hinged to the side wall of the first positioning block 61, the side wall is abutted against the second positioning block 62 in the initial position, the cutting knife 63 is hinged to the side wall of the first positioning block 61 through a hinge shaft, a torsion spring is sleeved on the hinge shaft, and the torsion spring is suitable for driving the cutting knife 63 to turn in a direction away from the first positioning block 61. The horizontal height of the cutting edge of the cutting knife 63 is greater than the horizontal height of the bottom wall of the first positioning block 61, the horizontal height of the bottom wall of the first positioning block 61 is consistent with that of the bottom wall of the second positioning block 62 in the initial position, and the second positioning block 62 limits the cutting knife 63 so that the cutting knife 63 keeps vertical.
Referring to fig. 4, the adhesive strips 64 are detachably embedded in two side walls of the positioning groove 40, wherein the adhesive strips 64 have elasticity, thickness of 1-2mm and adhesiveness on two sides. The adhesive tape 64 is adhered to the side wall of the positioning groove 40 by its own adhesion, and the adhesive tape 64 is disposed on the upper portion of the side wall of the positioning groove 40.
Referring to fig. 6 and 7, when the linear drive 66 drives the first positioning block 61 and the second positioning block 62 to move downward synchronously, the bottom of the linear drive presses the packaging film 3 to deform and be embedded into the positioning groove 40, the bottom wall of the packaging film 3 is attached and fixed with the two adhesive tapes 64, and F1 in fig. 6 represents the extrusion force of the first positioning block 61 and the second positioning block 62 on the packaging film 3. When the packaging film 3 is extruded by the bottoms of the first positioning block 61 and the second positioning block 62 to be embedded into the positioning groove 40, the packaging film 3 stretches and deforms in the length direction, and at the moment, the packaging film 3 positioned at the bottom and the right side wall of the second positioning block 62 is limited by the second positioning block 62 and the adhesive tape 64, so that the packaging film 3 does not pull the packaging film 3 to be horizontally arranged any more and the packaging film 3 positioned above the cutting platform 4 continues to move into the positioning groove 40. When the first positioning block 61 is driven to move down continuously by a linear drive 66, the first positioning block 61 presses the packaging film 3 at the bottom thereof to make the packaging film 3 shrink-deform in the width direction while being stretched continuously in the length direction, so that the width of the packaging film 3 at the bottom of the first positioning block 61 is smaller than the width of a part of the packaging film 3. F2 in fig. 7 indicates that the first positioning block 61 continues to move downward to press the packaging film 3, and after the cutting blade 63 is separated from the limit constraint of the second positioning block 62 as the first positioning block 61 continues to move downward, the torsion spring drives the cutting blade 63 to turn in a direction away from the first positioning block 61, and the cutting edge of the cutting blade 63 abuts against the packaging film 3 to cut off the packaging film 3.
With continued reference to fig. 3, in order to improve the stability of the lifting movement of the first positioning block 61 and the second positioning block 62, the side wall of the cutting bracket 5 is vertically provided with a guide groove 50, and two ends of the first positioning block 61 and the second positioning block 62 are slidably disposed in the guide groove 50.
Referring to fig. 1, at least one embodiment provides an automatic packing apparatus for a glass substrate, comprising:
the cutting platform 4 is arranged below the packaging film 3, and the upper surface of the cutting platform is provided with a through positioning groove 40 along the width direction of the packaging film 3;
the first positioning block 61 and the second positioning block 62 are arranged in parallel relatively and are arranged above the packaging film 3 in a lifting manner;
A cutter 63 hinged to a side wall of the first positioning block 61, the side wall abutting against the second positioning block 62 at an initial position;
the adhesive strips 64 are respectively detachably embedded in the two side walls of the positioning groove 40;
Wherein, the first positioning block 61 and the second positioning block 62 move downwards synchronously to squeeze the packaging film 3 to deform and be embedded into the positioning groove 40, and the bottom wall of the packaging film 3 is adhered and fixed with the two adhesive tapes 64;
When the first positioning block 61 continues to move downward, the first positioning block 61 presses the packaging film 3 to be stretched in the length direction and contracted and deformed in the width direction;
The cutter 63 is turned over outward with the hinge point as an axis to cut the packaging film 3, and the width of the cut-off packaging film 3 is smaller than the width of the other parts.
At least one embodiment provides a packaging process of an automatic packaging apparatus, the packaging process comprising:
The packaging film 3 is unreeled outwards through the unreeling roller 1, and when the packaging film 3 passes through the adjusting bracket 21 arranged on the frame 2, the guide rollers 22 positioned at the two ends of the adjusting bracket 21 can tension the packaging film 3 to prevent the packaging film from deviating;
when the linear drive 66 arranged on the cutting bracket 5 drives the first positioning block 61 and the second positioning block 62 to synchronously move downwards, the bottom of the linear drive 66 extrudes the packaging film 3 to deform and be embedded into the positioning groove 40, and the bottom wall of the packaging film 3 is attached and fixed with the two adhesive tapes 64;
When the first positioning block 61 continues to move downward, the first positioning block 61 presses the packaging film 3 to be stretched in the length direction and contracted and deformed in the width direction;
after the cutting knife 63 is separated from the limit constraint of the second positioning block 62, the hinge point is taken as the axis to turn outwards so as to cut off the packaging film 3.
The working process and principle of the automatic packaging equipment for the glass substrate are as follows:
Film unreeling and transporting, namely releasing the packaging film 3 from the unreeling roller 1, tensioning the packaging film by the guide roller 22 and guiding the packaging film to the cutting station.
Cutting preparation and film fixing when the wrapping film 3 is wrapped around the glass substrate and the wrapping film 3 needs to be cut off, the linear drive 66 drives the first positioning block 61 and the second positioning block 62 to move downwards synchronously. The bottom of the first positioning block 61 and the second positioning block 62 squeeze the packaging film 3 to elastically deform and are embedded into the positioning groove 40. At this time, the bottom wall of the packaging film 3 is attached to the adhesive tapes 64 on both sides, and is fixed by adhesion.
The first positioning block 61 continues to move downward, and the film is extruded to be stretched in the longitudinal direction and contracted and deformed in the width direction. Due to the poisson ratio effect of the film, the width of the fracture area is contracted, and the profile forms a narrow notch. The inclined plane 65 is designed to slow down the extrusion force and avoid rupture of the membrane material.
Automatic cutting and tail end processing, namely when the first positioning block 61 moves down to the position that the hinge axis of the cutting knife 63 is lower than the limit of the second positioning block 62, the cutting knife 63 is out of constraint. The torsion spring drives the cutter 63 to turn over outwards with the hinge point as the axis, and the cutting edge of the cutter 63 cuts off the packaging film 3. After cutting, the tail end of the packaging film 3 is adhesively secured by the adhesive strip 64 without risk of loosening.
In describing embodiments of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, terms such as "first," "second," and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed above could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.