Photovoltaic board installation positioner
Technical Field
The invention relates to the technical field of photovoltaic panel installation, in particular to a photovoltaic panel installation positioning device.
Background
With the increasing use of solar energy in buildings, in order to reduce the material and installation cost, people combine solar photovoltaic modules with building roofs to form a solar photovoltaic building integration, namely, after a plurality of solar photovoltaic modules are spliced together, the solar photovoltaic modules can be used as roofs while converting solar energy into electric energy or other energy sources;
The existing mounting mode is to fix the brackets on the roof or the ground, then sequentially arrange and assemble the photovoltaic panels on the surfaces of the brackets according to the required angles, and the existing bracket mechanism can be customized according to the later angle requirements, so that the flush tidy performance and the later fixing performance of a plurality of groups of photovoltaic panels are only required to be ensured during mounting;
The installation angle of the photovoltaic panel is usually calibrated through experience of workers and a level meter, and the photovoltaic panel is fastened through fixing pieces such as bolts after multiple times of calibration, so that the problems that the efficiency of the photovoltaic panel is low and reworking is easy when the photovoltaic panel is placed and adjusted exist.
To solve the above problems, a photovoltaic panel installation positioning device is proposed.
Disclosure of Invention
The invention aims to provide the photovoltaic panel installation and positioning device, which solves the problem that in the background art, when the photovoltaic panel moves upwards, workers need to pull hard and waste physical strength, and can rapidly install and position the photovoltaic panel, so that the problem of angle adjustment is avoided.
The photovoltaic panel installation positioning device comprises a combined support, a photovoltaic panel, a bottom module and a top module, wherein the photovoltaic panel is detachably connected with the combined support, the bottom module and the top module are detachably connected with the combined support, auxiliary mechanisms are arranged in the bottom module and the top module, each auxiliary mechanism comprises a transverse frame, auxiliary columns, auxiliary grooves, connecting pieces and telescopic plates, the transverse frames are detachably connected to the outer sides of the combined support, the auxiliary columns are symmetrically and rotatably connected to the inner sides of the transverse frames, the auxiliary grooves are symmetrically formed in the outer side walls of the auxiliary columns, the connecting pieces are slidably connected to the inner sides of the auxiliary grooves, telescopic holes are formed in the upper surfaces of the transverse frames, a labor-saving mechanism is slidably connected to the inner sides of the telescopic holes, and the telescopic plates are fixedly connected with the two connecting pieces.
As further description of the technical scheme, the labor-saving mechanism comprises a first motor, an auxiliary wheel, a first bevel gear and a second bevel gear, wherein the second bevel gear is rotatably connected to the upper side of the expansion plate through the first motor, the auxiliary wheel is rotatably connected to the upper side of the expansion plate through a rotating shaft, the first bevel gear is integrally formed on the outer side of the auxiliary wheel, the first bevel gear is in meshed connection with the second bevel gear, and the auxiliary wheel penetrates through the expansion hole.
As a further description of the technical scheme, a correction mechanism is arranged outside a transverse frame of the top module and comprises a correction frame, a first air bag and a sucker, the outer side of the transverse frame is connected with the correction frame in a sliding mode, the first air bag is fixedly connected with the inside of the correction frame, one end of the first air bag is fixedly connected with the sucker, and the sucker is in contact with the surface of the photovoltaic panel.
As a further description of the technical scheme, the power mechanism is arranged on the outer side of the correction frame and comprises a bidirectional telescopic cylinder, a telescopic rod, an air cylinder and a piston, the bidirectional telescopic cylinder is rotationally connected on the outer side of the correction frame, the telescopic rods are connected to the two ends of the bidirectional telescopic cylinder in a sliding mode, the air cylinder is fixedly connected to the outer side of the correction frame, the piston is connected to the inner side of the air cylinder in a sliding mode, one end, far away from the bidirectional telescopic cylinder, of the telescopic rod is fixedly connected with the piston, and the air cylinder is communicated with the first air bag.
As a further description of the technical scheme, the surface of the combined support is provided with a bolt piece, and the correction frame is detachably connected with the bolt piece through a swinging piece.
As further description of the technical scheme, the outer side of the transverse frame is provided with a through hole, one side of the expansion plate is fixedly connected with an L-shaped rod, and the L-shaped rod penetrates through the through hole and is fixedly connected with the correction frame.
As a further description of the technical scheme, a communication mechanism is arranged below the top module and the bottom module and comprises a center block, extension rods and side plates, the center block is arranged below the combined support, the extension rods are fixedly connected to the two sides of the center block, the side plates are fixedly connected to the upper side of the center block, limiting plates are slidably connected to the opposite ends of the side plates, and concave parts are rotatably connected to the upper sides of the limiting plates.
As a further description of the technical scheme, a driving belt is arranged in the transverse frame and is in meshed connection with the auxiliary column.
Compared with the prior art, the invention has the following beneficial effects:
According to the photovoltaic panel installation positioning device, the photovoltaic panel is supported through the combined support, then the bottom module and the top module assist in moving the photovoltaic panel, surface friction damage caused by direct contact and pushing of the traditional photovoltaic panel and the support is avoided, friction force is increased through the auxiliary wheel, translation is more convenient, the auxiliary wheel rotates through the labor-saving mechanism, the auxiliary wheel protrudes out of the combined support and contracts through the auxiliary mechanism, contact between the photovoltaic panel and the combined support is achieved, friction conditions are avoided, installation efficiency is increased, and the photovoltaic panel is protected.
According to the photovoltaic panel installation positioning device provided by the invention, the correction mechanism and the power mechanism are used for extruding the first air bag after the photovoltaic panel moves to the top point, the sucker is used for adsorbing the photovoltaic panel, the power mechanism is used for moving the piston to generate continuous negative pressure, and the first air bag is completely extruded and retracted, so that the photovoltaic panel is fixed at an angle, and the problem that the angle needs to be adjusted in the later period is avoided.
According to the photovoltaic panel installation positioning device, quick installation is realized through the communication mechanism, the top module and the bottom module can be calibrated simultaneously, the problem that installation angles of the top module and the bottom module are not in the same horizontal line in the later period is avoided, the limiting and calibrating effects can be achieved in the middle of installing the photovoltaic panel through the side plates and the concave parts, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
FIG. 3 is a schematic view of the bottom module and the top module of the present invention;
FIG. 4 is a schematic view of the internal structure of the bottom module and the top module of the present invention;
FIG. 5 is a schematic cross-sectional view of the bottom module and the top module of the present invention;
FIG. 6 is a schematic diagram of an auxiliary mechanism according to the present invention;
FIG. 7 is a schematic view of the internal part of the calibration mechanism of the present invention;
Fig. 8 is a schematic structural view of the communication mechanism in the present invention.
In the figure, 1, a combined bracket, 2, a photovoltaic panel, 3, a bottom module, 4, a top module, 5, an auxiliary mechanism, 501, a transverse frame, 502, an auxiliary column, 503, an auxiliary groove, 504, a connecting piece, 505, a telescopic plate, 506, a telescopic hole, 6, a labor saving mechanism, 601, a first motor, 602, an auxiliary wheel, 603, a first bevel gear, 604, a second bevel gear, 605, a rotating shaft, 7, a correcting mechanism, 701, a correcting frame, 702, a first air bag, 703, a sucker, 8, a power mechanism, 801, a bidirectional telescopic cylinder, 802, a telescopic rod, 803, an air cylinder, 804, a piston, 9, a bolt piece, 10, a swinging piece, 11, a through hole, 12, an L rod, 13, a driving belt, 14, a communicating mechanism, 1401, a center block, 1402, an extension rod, 1403, a side plate, 1404, a limit plate, 1405 and a concave piece.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
For a further understanding of the present invention, the present invention will be described in detail with reference to the drawings.
The photovoltaic panel installation positioning device comprises a combined support 1, a photovoltaic panel 2, an auxiliary mechanism 5, a transverse frame 501, an auxiliary column 502, an auxiliary groove 503, a connecting piece 504 and a telescopic plate 505, wherein the photovoltaic panel 2 is installed at a designated position through the combined support 1, the combined support 1 is a current support, the angle can be adjusted according to actual requirements, a bottom module 3 and a top module 4 are respectively installed at the most distant point of the combined support 1, the bottom module 3 can be adjusted according to the requirements, the installation mode can adopt the existing shortcut technical method, such as bolts or magnetic attraction, and the like, and is detachably connected with the combined support 1, the auxiliary mechanism 5 comprises the transverse frame 501, the auxiliary column 502, the auxiliary groove 503, the connecting piece 504 and the telescopic plate 505, the outer side of the combined support 1 is detachably connected with the transverse frame 501, the combined support 1 is fixedly installed, the inner symmetrical rotation of the transverse frame 501 is connected with the auxiliary column 502, the outer side wall of the auxiliary column is symmetrically provided with the groove 503, the inner side wall of the auxiliary column is provided with the inner sliding piece 503 and the inner sliding piece 506 is provided with a labor-saving connecting hole 6, the inner sliding piece 506 is fixedly connected with the inner sliding piece 506 and the telescopic plate 505, and the inner sliding piece 506 is fixedly connected with the inner sliding piece 506 and the inner sliding piece 506 is provided with a sliding hole 6;
The combined support 1 is installed at a designated position, the angle of the surface is adjusted and fixed according to the requirement, then the bottom module 3 and the top module 4 are installed on the combined support 1, the photovoltaic panel 2 is installed by pushing the bottom upwards, the connecting piece 504 and the expansion plate 505 are driven to ascend through the rotation of the auxiliary column 502, the labor-saving mechanism 6 protrudes out of the installation surface, and the photovoltaic panel 2 rapidly moves to the installation position on the surface of the labor-saving mechanism 6.
Referring to fig. 4, 5 and 6, the labor-saving mechanism 6 comprises a first motor 601, an auxiliary wheel 602, a first bevel gear 603 and a second bevel gear 604, wherein the second bevel gear 604 is rotatably connected to the upper side of the expansion plate 505 through the first motor 601, the auxiliary wheel 602 is rotatably connected to the upper side of the expansion plate 505 through a rotating shaft 605, the first bevel gear 603 is integrally formed on the outer side of the auxiliary wheel 602, the first bevel gear 603 is in meshed connection with the second bevel gear 604, the auxiliary wheel 602 penetrates through the telescopic hole 506, the first motor 601 drives the second bevel gear 604 to rotate, the first bevel gear 603 and the auxiliary wheel 602 rotate, the auxiliary wheel 602 is a power wheel for increasing friction force and is in contact with the lower surface of the photovoltaic panel 2, the lower surface damage caused by contact of the photovoltaic panel 2 with the combined support 1 during pushing is avoided, and the auxiliary wheel 602 is convenient for ascending and leveling of the photovoltaic panel 2.
In combination with fig. 3, fig. 4 and fig. 5, the outside of the transverse frame 501 positioned on the top module 4 is provided with a correction mechanism 7, the correction mechanism 7 comprises a correction frame 701, a first air bag 702 and a suction cup 703, the outside of the transverse frame 501 is slidably connected with the correction frame 701, the correction frame 701 is of a concave structure, the inside of the correction frame is matched with the photovoltaic panel 2, the photovoltaic panel 2 can be inserted into the correction frame, the inside of the correction frame 701 is fixedly connected with the first air bag 702, one end of the first air bag 702 is fixedly connected with the suction cup 703, the suction cup 703 is contacted with the surface of the photovoltaic panel 2, the photovoltaic panel 2 is inserted into the correction frame 701 and then is contacted with the suction cup 703, the suction cup 703 generates negative pressure to increase the suction function of the suction cup 703 along with continuous insertion, the outside of the correction frame 701 is provided with a power mechanism 8, the power mechanism 8 comprises a bidirectional telescopic tube 801, a telescopic rod 802, a piston 804, the outside of the correction frame 701 is rotatably connected with the bidirectional telescopic tube 801, two ends of the bidirectional telescopic tube 801 are slidably connected with the telescopic rod 802, the outside of the correction frame 701 is fixedly connected with the first air bag 803, one end of the inside of the first air bag 803 is fixedly connected with the piston 802, one end of the air bag 803 is vertically slidably connected with the piston 803, the air bag 803 is contacted with the surface of the suction cup 803, the suction cup 803 is driven by the suction cup 803 to move towards the first air bag 803, and is driven by the suction cup 803, and the suction cup is driven by the suction cup is 13, and is driven by the suction cup is in 13, and is in the suction, and is in 13.
Referring to fig. 1 and 2, a bolt 9 is provided on the surface of the combined support 1, a correction frame 701 is detachably connected with the bolt 9 through a swinging part 10, a through hole 11 is provided on the outer side of the transverse frame 501, an L rod 12 is fixedly connected to one side of the expansion plate 505, the L rod 12 penetrates through the through hole 11 and is fixedly connected with the correction frame 701, the bolt 9 is an existing component, the photovoltaic plate 2 and the combined support 1 are fixedly mounted, the L rod 12 realizes synchronous movement of the expansion plate 505 and the correction frame 701, and when the expansion plate 505 is retracted in the later stage, the photovoltaic plate 2 is fixed in contact with the surface of the combined support 1.
In combination with fig. 8, a communication mechanism 14 is arranged below the top module 4 and the bottom module 3, the communication mechanism 14 comprises a center block 1401, an extension rod 1402 and side plates 1403, the center block 1401 is arranged below the combined support 1, the extension rods 1402 are fixedly connected to two sides of the center block 1401, the side plates 1403 are fixedly connected to the upper side of the center block 1401, limit plates 1404 are slidably connected to opposite ends of the side plates 1403, concave parts 1405 are rotatably connected to the upper side of the limit plates 1404, and the center block 1401 is only required to be taken to be installed below the combined support 1 in the middle during installation, so that the combined support is quickly installed, and then the concave parts 1405 and the limit plates 1404 are pulled out to adjust the width of the photovoltaic panel 2 during installation of the photovoltaic panel 2, so that an auxiliary limit calibration function can be achieved during installation.
The working principle is that during installation, the combined support 1 is installed at a designated position, the angle of the surface is adjusted and fixed according to the requirement, then the bottom module 3 and the top module 4 are installed on the combined support 1, the driving belt 13 drives the auxiliary column 502 to rotate, the connecting piece 504 and the expansion plate 505 are lifted, the auxiliary groove 503 is in spiral plus annular design, the rotation offset and the later stabilization are realized, the surface of the auxiliary wheel 602 is higher than the surface of the combined support 1 and stops rotating, then the photovoltaic plate 2 is installed from bottom to top to contact with the auxiliary wheel 602 in the bottom module 3, the first motor 601 drives the second bevel gear 604 to rotate, the first bevel gear 603 and the auxiliary wheel 602 rotate, the auxiliary wheel 602 is a power wheel for increasing friction force and is contacted with the lower surface of the photovoltaic plate 2, the lower surface damage caused by the contact of the photovoltaic plate 2 with the combined support 1 during pushing is avoided, and the auxiliary wheel 602 is convenient for lifting and translational movement of the photovoltaic plate 2;
Along with the rising of photovoltaic board 2 inserts in correcting frame 701, extrude first gasbag 702, and sucking disc 703 produces the adsorption function of negative pressure increase sucking disc 703, then telescopic link 802 syntropy removes and drives piston 804 and remove, let inflator 803 negative pressure and drive first gasbag 702 extrusion, drive photovoltaic board 2 backward adjustment, and sucking disc 703 is photovoltaic board 2 both sides, thereby let its angle modulation accomplish demand vertical angle, be convenient for later stage installation fixedly, after reversing along with drive belt 13, let auxiliary column 502 reset, photovoltaic board 2 downward and combination support 1 surface contact, install fixedly through bolt 9.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.